Sealey SM354CE Instructions Manual Download Page 4

5.  ADjUSTMENTS

5.1.    

COOLANT

5.1.1. 

  

The use of a water soluble coolant will increase cutting efficiency and prolong blade life. Five litres of soluble cutting oil can be    

 

ordered under sealey Part. no. sco5l (follow instructions on pack regarding use and precautions).

5.1.2.   

coolant is drawn from the coolant tank by the coolant pump (see fig.4 - 19) and fed through a clear plastic tube to a valve situated  

 

on the top edge of the bow casting (see ‘8’ in Fig.4). When the valve is opened the coolant is fed down two separate pipes which   

 

deliver the coolant directly into each blade guide. The coolant is then deposited onto the machine bed where it flows to the lower level  

 

and returns to the coolant tank through the grill situated above it for recirculation.

5.1.3. 

  

The coolant tank can be first filled by pouring the liquid directly through the grill. When the coolant becomes dirty and particle laden it  

 

can be drained from the tank through a drain plug situated at the bottom edge of the machine bed on the right hand side. remember to  

 

replace the drain plug before filling with fresh coolant.

5.2.    

HYDRAULIC BOW DAMpER

5.2.1.   

the rate of descent of the main cutting arm (bow) is controlled by the cylinder (4) shown in fig.5 below.

5.2.2. 

  

By turning the knob (1) clockwise the rate of descent is slowed down. By turning the knob anticlockwise the rate of descent is  

 

 

increased. The bow can be locked in any position by turning the hydraulic flow off using the tap (5). When the tap is at 90° to  

 

 

the cylinder the flow is off and the bow will stop moving.

5.2.3.   

Automatic electric shut off.

 When the bow reaches its lowest point the actuation arm (2) operates the microswitch (3) and the power  

 

is shut off bringing the blade to a halt.

5.3.    

ADjUSTING BOW WEIGHT 

(See fig.6)

5.3.1. 

  

Bow weight is one of the most important adjustments on the saw. Incorrect bow weight can result in poor performance

 including rough  

 

or crooked cuts and premature dulling of the blade. The hydraulic feed rate unit will not compensate for improper bow weight. Bow weight  

 

is factory set and should not normally require adjustment.

5.3.2.   

if performance problems are encountered adjust the bow as follows:

5.3.3.   

turn the hydraulic cylinder valve on and place the saw arm in the horizontal position.

5.3.4.   

turn the feed rate valve at the top of the cylinder anticlockwise until it stops.

5.3.5. 

  

Adjust the spring tensioner in Fig.6 to the required setting for the stock being cut. Turn handle ‘2’ clockwise to slow down the rate of   

 descent.

5.4.    

VICE SET-Up AND ADjUSTMENT (See fig.7)

5.4.1.   

Adjust the vice opening to be larger than the material to be cut using the hand wheel at the left hand side of the vice assembly. turn the  

 

handwheel clockwise to close the vice. turn the hand wheel anticlockwise to open the vice. 

5.4.2.   

Adjust the position of the stop bracket on the stop rod so that the distance from the end of the bracket to the blade is the same as the  

 

length of material to be cut as shown in ‘A’.

5.4.3.   

lift the bow so that the blade is not passing through the vice and lock the position with the tap on the hydraulic unit. Place  the metal stock  

 

to be cut into the vice so that it is up against the stop bracket as shown in ‘B’. Close the vice to within 2mm of the material. Finally    

 

clamp the material in place by sharply moving the clamp lever downwards (anticlockwise).

Fig.5

Fig.6

Fig.7

s

M354CE | Issue:4 (H,F) 16/02/18

Original Language Version

© Jack sealey limited

Summary of Contents for SM354CE

Page 1: ...FETY WARNING Disconnect the bandsaw from the power source before servicing changing accessories or performing any other maintenance 9 9 Familiarise yourself with the applications and limitations of the bandsaw as well as the potential hazards 9 9 Maintain the bandsaw in top condition Keep it clean and keep blades sharp for best and safest performance 9 9 Use original Sealey spare parts only Unauth...

Page 2: ...tably rated crane used together with chains and shackles should be used to lift the machine onto the sheet metal stand and also to lift the whole assembly into its intended position 4 1 3 See lifting points B C in Fig 2 above Alternatively slings can be used under the vice either side of the central pivot Great care should be taken to keep the load level and to ensure that the slings do not apply ...

Page 3: ...tergent and a dampened cloth Thoroughly dry the surfaces afterwards 4 3 9 Making the electrical connection 4 3 9 1 Connect the machine to the mains power supply as described in Section 1 Fig 3 Fig 4 1 Vice handwheel 2 Vice quick lock lever 3 Blade tension adjustment wheel 4 Handgrip control 5 Microswitch 6 Fixed blade guide 7 Blade 8 Coolant valve 9 Mains power switch 10 Power lamp 11 Option switc...

Page 4: ...t the actuation arm 2 operates the microswitch 3 and the power is shut off bringing the blade to a halt 5 3 ADJUSTING BOW WEIGHT See fig 6 5 3 1 Bow weight is one of the most important adjustments on the saw Incorrect bow weight can result in poor performance including rough or crooked cuts and premature dulling of the blade The hydraulic feed rate unit will not compensate for improper bow weight ...

Page 5: ...machine bed 5 6 2 The front stop seen in Fig 10 should be used to check that the blade is at 90 to the vice Place a small set square between the blade and the fixed face of the vice Loosen the hex nut 1 and wind the bolt 2 in or out until 90 is achieved Tighten the hex nut 1 Lock the main pivot using lever E 5 6 3 The back stop seen in Fig 10 limits the rotation of the bow to 60 This is factory se...

Page 6: ...ne See blade tooth label on the front lower part of the bow casting See 29 in Fig 4 5 9 7 Feed the new blade into the blade guides first then ease it onto the flywheels The blade should be close to but not hard up against the rim on each flywheel 5 9 8 Refix the blade guards to the appropriate blade guides 5 9 9 Tension the blade by turning the blade tension wheel clockwise until the back of the w...

Page 7: ...d in section 5 1 6 12 4 When the cut is completed the machine will switch off automatically Turn the mains power switch off and disconnect the saw from the power supply raise the blade and remove the workpiece Wear gloves as the workpiece will be hot and have sharp edges 6 12 5 Hand grip start The hand grip is used in conjunction with the hydraulic damper to provide an extra degree of control espe...

Page 8: ...e brackets are loose 3 Tighten blade guide brackets Motor overheating 1 Blade tension too high 1 Reduce blade tension 3 Blade too coarse or too fine 3 Use a blade more suitable for the material being cut 4 Gears need lubrication 4 Top up gearbox 5 Blade is binding in the cut 5 Decrease feed Bad crooked or rough cuts 1 Feed pressure too great 1 Reduce feed pressure by increasing bow weight 2 Blade ...

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