Sealey SM2503A Instructions Manual Download Page 2

2.  introDUCtion

Sm2503a metal working mini lathe 250mm

B

ench mounting minature lathe small enough to fit into the corner of a workshop and light enough to be truly portable. Construction is 

predominately cast iron and steel. fitted with 150W high torque motor. the capacities are: 150mm swing over bed and 250mm between 

centres. features variable speed control, manual or powered lead screw feed, overload protection and the availability of an extensive range 

of accessories. the lathe comes with 80mm diameter 3 jaw self centring chuck, tailstock centre and service tools. option to upgrade with a 

mill/drill head.

Sm2503B Drill head (only to be used in conjunction with Sm2503a) never plug into mains supply

t

ransforms Model no:SM2503A Metal Working Mini Lathe into a Lathe/Mill Drill combination. Easily retro fitted, this drill head offers the 

flexibility to handle most materials. This space efficient versatile lathe mill/drill machine features a 150W motor.

3.  SpeCifiCation

model no: .............................................................. Sm2503a

swing over bed: ......................................................... 150mm

distance between centres: ......................................... 250mm

spindle hole taper: ..........................................................mt2

cross slide travel: ........................................................ 61mm

tailstock taper: ................................................................mt1

spindle speed (variable): ..................................100-2000rpm

range of metric threads: ................... 5 pitches (0.5-1.25mm)

motor power: ....................................................... 150W-230V

Weight: ........................................................................... 23kg

Drill head sold separately only as an accessory for Sm2503a

model no: .............................................................. Sm3503B

max/min drilling/milling capacity: .................................. 10mm

drilling/milling spindle travel: ........................................ 30mm

spindle taper: ..................................................................mt2

drilling/milling spindle speed: ............................100-1500rpm

t-slot: ............................................................................. 8mm

distance from spindle to table: ................................... 180mm

distance from spindle centre to column: .................... 100mm

motor power: ................................................. 150W-230V dc

Weight: ........................................................................... 22kg

4.  aSSemBly lathe

 

ˆ

 

warning! at least two people are required to move the lathe. observe good lifting practice.

4.1.    

unpack and check that everything is present and undamaged.

4.2. 

  

the machine has been coated with heavy grease to protect it in shipping. remove the coating with commercial degreaser, kerosene  

 

or similar solvent before operating. Avoid getting the solvent on rubber parts. After degreasing coat the machined surfaces with a    

 

medium consistency machine oil.

4.3.    

mounting the machine. 

4.3.1. 

  

locate the machine on a level and strong work surface.

 Do not

 locate in direct sunlight or where heavy dust or moisture is  

 

 present. 

4.3.2.   

drill the location holes in accordance with the dimensions shown in fig.1 and bolt  the machine to the bench securely using three m6   

 

bolts (not provided.)

4.4. 

  

fit the handles to the handwheels.

fig.1

sm2503A, sm2503B issue:1 - 21/09/15

Original Language Version

© Jack sealey limited

 

warning!

 Keep chuck guard and holding fixings in place, tight and in good working order. the safety micro switch ensures that the lathe  

  and drill head will not operate when the chuck guard is raised. check regularly for damaged parts. 

  A chuck guard that is damaged or missing must be repaired or replaced before the lathe and drill head are next used. 

 warning!

 

Do not

 over-ride the chuck guard safety micro switch. 

  remove adjusting keys and wrenches from the lathe and drill head and its vicinity before turning it on.

 warning! 

Wear approved safety eye protection and, if oil mist is generated, respiratory protection.

  remove ill fitting clothing. remove ties, watches, rings and other loose jewellery and contain long hair.

  Keep hands and body clear of the workpiece when operating the lathe and drill head.

  maintain correct balance and footing. ensure that the floor is not slippery and wear non-slip shoes.

  Keep children and unauthorised persons away from the work area.

 

warning!

 

Do not

 switch on the lathe or drill head whilst the cutting tool is in contact with the workpiece. Bring the cutting tool gradually  

  to the workpiece. 

 

Avoid unintentional starting of the lathe and drill head. 

  Do not

 use the lathe or drill head for a task it is not designed to perform.

 

Do not 

allow untrained persons to operate the lathe or drill head.

 

Do not

 get the lathe or drill head wet or use in damp or wet locations or areas where there is condensation.

 

warning! Do not 

use the lathe or drill head where there are flammable liquids, solids or gases such as petrol, paint solvents, waste    

  wiping rags etc.

 

Do not

 operate the lathe or drill head if any parts are missing or damaged as this may cause failure and/or personal injury.

 

Do not

 lift or remove the chuck guard whilst the lathe is in use.

 

Do not

 touch the workpiece close to the cut as it will be very hot. Allow to cool.

 

Do not

 leave the lathe or drill head running unattended.

 

Do not

 operate the lathe or drill head when you are tired or under the influence of alcohol, drugs or intoxicating medication.

  When not in use switch off the lathe and isolate from the power supply. 

Summary of Contents for SM2503A

Page 1: ...s plugs or connectors Immediately have any faulty item repaired or replaced by a qualified electrician When a BS 1363 A UK 3 pin plug is damaged cut the cable just above the plug and dispose of the plug safely Fit a new plug according to the following instructions UK only a Connect the GREEN YELLOW earth wire to the earth terminal E b Connect the BROWN live wire to the live terminal L c Connect th...

Page 2: ...present 4 3 2 Drill the location holes in accordance with the dimensions shown in fig 1 and bolt the machine to the bench securely using three M6 bolts not provided 4 4 Fit the handles to the handwheels Fig 1 SM2503A SM2503B Issue 1 21 09 15 Original Language Version Jack Sealey Limited WARNING Keep chuck guard and holding fixings in place tight and in good working order The safety micro switch en...

Page 3: ... four hex headed screws and washers see fig 2 Note it may be necessary to move the drill head up the post so that it clears the tool rest on the lathe 5 3 Fit the rapid spindle feed lever 5 4 Plug in the power lead socket is located on the rear of SM2503A see fig 2 1 Note Drill head must be powered by the SM2503A only DO NOT connect directly to mains power Fig 2 Fig 2 1 Fig 3 SM2503A SM2503B Issue...

Page 4: ...ce the workpiece and cutter are mounted the cutter can be lowered to the correct position to achieve the desired cut The spindle shaft vertical movement is 30mm If this does not bring the cutter into the vicinity of the workpiece the whole head can be moved down the column to achieve the desired cutter position Adjust cutter and head height as described below To ensure accuracy during milling the ...

Page 5: ...ed of the machine has 2 inverted 8mm T slots in it for fixing the workpiece or any vice clamping arrangement used to hold the workpiece 6 14 Altering the height of the head If the tip of the drill bit is not close enough to the workpiece alter the height of the head on the column as described in section 6 5 6 15 Speed control and ON OFF operation Refer to Section 6 8 for the operation of the main ...

Page 6: ...ar set up highlighted in the gear ratio table below By purchasing the optional metric thread cutting kit Part No SM2503TCK the machine becomes capable of an additional autofeed rate of 0 01mm and will cut metric thread pitches 0 5 0 7 0 8 0 1 1 25mm as indicated in the gear ratio table 6 22 Changing gear sets To set up the machine for a particular thread pitch or feed rate refer to the gear ratio ...

Page 7: ...ide front surface between the two hex socket cap screws 7 2 After each use remove all swarf from the machine and thoroughly clean all surfaces If coolant has been used ensure it is all cleaned from the machine and any collection tray is completely drained Lightly oil all machined surfaces 7 3 Clean and coat the leadscrews with oil weekly 7 4 Cross slide and saddle adjustment Adjust the accuracy of...

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