Sealey SM2502 Instructions Manual Download Page 4

 

WARNING:

Before operating the drilling/milling machine ensure you are wearing approved safety goggles and gloves to protect you    

 

from swarf and metal  particles. If using cutting oil or coolant a face mask may be necessary to avoid breathing any vapour generated.  

 

Ensure that all other safety instructions in  section 1 are followed carefully.

4.1.

 

Setting up for Milling. (Disconnect the machine from the power supply while setting up.) The machine is supplied without milling  

 

 

attachments. (See section 8 for  details.) Contact your local Sealey dealer for a full range of accessories.

4.2.

 

Engaging vertical fine feed.  Prior to milling, activate the fine feed wheel ( see fig.3-5 ) by pushing the drill feed hub inwards toward the  

 

body of the machine so that the two sets of castellations on the hub shaft engage together and lock the movement of the drill feed.    

 

(See fig.4) This action automatically engages the fine feed wheel. Set the depth stop to its maximum so that it does not interfere with   

 

downward movement when setting the height of the milling tool. (See fig.3-19)

4.3.

 

Mounting the Cutting Tool. If the drill chuck and arbor are currently mounted, remove them by loosening the nut on the arbor bolt by    

 

two turns and giving it a tap with a rubber  mallet. (The arbor bolt appears at the top of the spindle shaft and can be accessed by  

 

 

pulling off the plastic cap (See figs.3-4 and 4-A). Ensure that the drill chuck and arbor are supported as they are removed.

4.3.1.  Select the cutting tool for the work in hand and the appropriate arbor or collet. 

 

Wear protective gloves at all times especially when handling the cutter

. Introduce the cutter assembly into the spindle sleeve and  

 

hold it in place whilst the arbor nut and bolt are tightened by hand. Insert the locking pin provided into the hole in the right hand side of  

 

the head adjacent to the spindle (See fig.4-D) to prevent the spindle rotating. Tighten the arbor bolt with a spanner (do not   

 

 

overtighten). Remove the locking pin and replace the plastic cap.

  4.  SET- UP AND OPERATION

fig. 3

fig. 2

  

WARNING! At least two people will be required to move the machine.  

    Observe good lifting practice.

3.1.

  Unpack the product and check that all components and tools are present and  

    undamaged. If any problem is noted contact your supplier immediately.

3.2

.  The machine has been coated with heavy grease to protect it in shipping.   

    Remove the coating with commercial degreaser, kerosene or similar solvent  

    before operating. Avoid getting the solvent on  rubber parts. After degreasing  

    coat the machined surfaces with a medium consistency machine oil.

3.3.  Mounting the machine. 

Locate the machine on a flat, level and strong work  

    surface. Do not locate   in direct sunlight or where heavy dust or moisture   

  is 

present. 

3.4

.  Before finalising the mounting position consider the full extent of travel of the  

    longitudinal table leaving clearance for the operators hand. Also consider   

    access to the column pivot bolt and the tilting of the column to 45

O

 in either  

  direction.

 

  

    Drill the location holes in accordance with the dimensions shown in fig.2 and  

    bolt the machine to the bench using four M10 nuts and bolts (Not provided).

Original Language Version

 SM2502   Issue: 3(L) - 26/07/17 

 © Jack Sealey Limited

Summary of Contents for SM2502

Page 1: ...INSTRUCTIONS FOR Mini Drilling Milling Machine SM2502 MODEL NO Original Language Version SM2502 Issue 3 L 26 07 17 Jack Sealey Limited ...

Page 2: ... appliance matches the power supply to be used and that the plug is fitted with the correct fuse see fuse rating at right 1 1 7 DO NOT pull or carry the appliance by the power cable 1 1 8 DO NOT pull the plug from the socket by the cable 1 1 9 DO NOT use worn or damaged cables plugs or connectors Immediately have any faulty item repaired or replaced by a qualified electrician When a BS 1363 A UK 3...

Page 3: ...d footing Ensure the floor is not slippery and wear non slip shoes Always clamp workpiece securely to the table or hold securely in a vice which is firmly mounted to the table NEVER hold a workpiece by hand Keep children and unauthorised persons away from the working area WARNING DO NOT switch the drilling milling machine on whilst the drill or cutting tool is in contact with the workpiece Bring t...

Page 4: ...d the appropriate arbor or collet Wear protective gloves at all times especially when handling the cutter Introduce the cutter assembly into the spindle sleeve and hold it in place whilst the arbor nut and bolt are tightened by hand Insert the locking pin provided into the hole in the right hand side of the head adjacent to the spindle See fig 4 D to prevent the spindle rotating Tighten the arbor ...

Page 5: ...wards the back of the machine Select high gear 0 to 2500 rpm by pulling the lever towards the front of the machine WARNING Do not attempt to change gear whilst the machine is operating as this will result in damage to the gearbox Only change gear when the machine is at a complete standstill As a general rule of thumb harder materials will require a lower milling drilling speed The speed is infinit...

Page 6: ...ds to disengage the castellations on the hubs central shaft See also fig 4 5 2 Depth stop gauge The depth stop gauge See fig 8 C consists of a lockable bar which can be slid up and down the main column beneath the head The depth stop can be set in relation to the graduated scale attached to the side of the main column Alternatively set the drilling depth using the rapid drill feed then move the de...

Page 7: ...2 FLUTE HSS END MILL SINGLES AND SET SM2502EM04 DIAM 4MM SM2502EM06 DIAM 6MM SM2502EM08 DIAM 8MM SM2502EM10 DIAM 10MM SM2502EM12 DIAM 12MM SM2502EM14 DIAM 14MM SM2502EM16 DIAM16MM SM2502EMSET 4 TO 16MM MILL CHUCK SET MT3 CHUCK DIAMETERS 4 6 8 10 12 14 16MM Part No SM2502MCS Sealey Group Kempson Way Suffolk Business Park Bury St Edmunds Suffolk IP32 7AR 01284 757500 01284 703534 sales sealey co uk ...

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