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2.  intROductiOn

 

model no. sm5. three speed settings. oil bath gear box and life lubricated bearings for quiet, smooth operation. fully guarded blade  

 

and magnetic no-load voltage switch. Heavy-duty cast base and horizontal/vertical cutting arm. Saw base features integral mitring    

 

vice with scale of 45° to 90° for angle cutting and fully adjustable precision blade guides for accurate cutting and longer blade life. 

 

stand is fitted with two transport wheels for added workshop mobility.

3.  specificatiOn

model no: ....................................................................sm5.v3

c

apacity 90° round

 ..................................................... Ø115mm

c

apacity 90° square/rectangular H x W

 ..............

100 x 150mm

capacity 45° round .......................................................

Ø60mm

c

apacity 45° square/rectangular H x W

 ................

100 x 60mm

weight ...............................................................................

60kg

B

lade size ................................................

1638 x 13 x 0.63mm

B

lade speeds ................................................

18, 30, 48mtr/min

motor Power .................................................................... 375w 

Power supply ...................................................................

230V

4.  assembly

4.1.     

note: numbers in brackets refer to parts diagram items.

4.1.1.   

remove the unit from packing and check that all items in the following list are present and undamaged: saw Assembly, Pulley cover,  

 

shelf, floor stands (2 of), stock stop & rod Assembly, Hand wheel, Vice, Axle & wheels Assembly, Handle, floor stand, Vertical    

 

Cutting Table, Drive Belt, Bag of screws, washers, nuts, split pins.

4.2. 

  

stand assembly

4.2.1.   

lay a leg (4) down and

 

fix one end of the shelf (170), using screws, see fig.1. 

nOte:

 the shelf will only fit one way -  

 

 

 

edges facing up.

4.2.2.   

dO nOt 

fully tighten the screws yet.

fig.3

fig.1

fig.2

Original Language Version

© Jack sealey limited

 

ˆ

  

waRning! 

never force the blade through the workpiece.

  

 

8

   dO  nOt

 use this bandsaw for anything other than its intended purpose. this bandsaw is designed for light metal cutting work in 

  engineering workshops, garages, metal fabricators, etc.  

.

 

ˆ

   waRning! 

the sm5.V3 bandsaw 

must nOt

 be used to cut non-metallic materials (including wood). 

 

8

   dO  nOt

 wear loose or ill-fitting clothing. remove ties, watches, rings and other jewellery. tie up, or adequately cover, long hair.

 

8

   dO  nOt

 start the bandsaw until the workpiece is secure and the blade has been lowered to just above the workpiece.

 

8

   dO  nOt

 run the bandsaw with the blade in the raised position unless set up for vertical cutting.

 

8

   dO  nOt

 use the bandsaw in areas where fumes from paint, solvents, or flammable liquids pose a potential hazard. Keep all  

 

  flammable materials (including wipes or cleaning rags) away from the saw, and dispose of according to local regulations.

 

8

   dO  nOt

 leave the bandsaw running unattended. Turn power switch ‘Off’ and 

dO nOt

 leave area until the blade has come to a  

 

  complete stop.

 

8

   dO  nOt

 use the bandsaw if tired or under the influence of drugs, alcohol or other intoxicating medication.

 

8

   dO  nOt

 use the bandsaw with the blade guard or pulley cover removed

 

8

   dO  nOt

 use the bandsaw in wet or damp locations.

 

8

   dO  nOt

 start accidentally. ensure the switch is off before plugging in the saw. 

 

8

   dO  nOt

 use damaged or deformed bandsaw blades.

 

9

   Keep correct footing and balance at all times and wear non-slip shoes. 

 

9

   turn the bandsaw off 

before

 raising the blade.

 

8

   dO  nOt

 stand on the bandsaw.

 

9

   Always secure the workpiece in the vice.

s

M5.V3     Issue:7(H, F)13/02/18

Summary of Contents for Quality MACHINERY SM5.V3

Page 1: ...nnect the BLUE neutral wire to the neutral terminal N Ensure that the cable outer sheath extends inside the cable restraint and that the restraint is tight Sealey recommend that repairs are carried out by a qualified electrician 1 1 5 If an extension reel is used it should be fully unwound before connection A reel with an RCD fitted is preferred since any appliance plugged into it will be protecte...

Page 2: ...he blade through the workpiece 8 8 Do not use this bandsaw for anything other than its intended purpose This bandsaw is designed for light metal cutting work in engineering workshops garages metal fabricators etc WARNING The SM5 V3 bandsaw must not be used to cut non metallic materials including wood 8 8 Do not wear loose or ill fitting clothing Remove ties watches rings and other jewellery Tie up...

Page 3: ...The saw should now be stable 4 2 11 Fit the handle to the opposite end to the wheel bracket see fig 6 Insert split pins into the ends of the handle and open them up to prevent it from falling out 4 2 12 Fit the wheels with the face indicated in fig 7 against the wheel bracket Secure with split pins in the end of the axle and behind the bracket each side 4 3 Fit Belt Guard 4 3 1 Remove the two scre...

Page 4: ...ERTAKEN BY A FULLY QUALIFIED ELECTRICIAN 4 7 1 Fit the switch box using the screws provided see fig 13 5 set up 5 1 Adjust the abutment screw 53 so that with the body frame down the blade cutting edge is below the surface of the base but the body frame is clear of the base Tighten the lock nut 122 see fig 14 5 2 Adjust switch cut off tip 76 to ensure that Off switch is actuated when or just before...

Page 5: ... moveable vice plate bolt 36 and wind plate up to fixed plate so that plates are fully touching Tighten bolt 36 to maintain moveable plate parallel to fixed plate 6 1 7 Open vice insert the workpiece and clamp it securely 6 1 8 Adjust the two blade guides by slackening the clamp screws 56 66 so that they are close to the workpiece but will not foul it 6 1 9 Gently lower the arm until the blade is ...

Page 6: ...blade guide see white arrows in fig 12 remove blade guard 69 and replace with table 55 and its support 56 Loosen the lower blade guide nut and washer sufficiently to allow the slotted end of the support to pass between the washer and body frame and then retighten the nut Retain table by replacing screws 68 see fig 19 6 2 5 Adjust the upper blade guide so that no more blade is exposed than is requi...

Page 7: ...he midway point between the two pulleys 7 2 9 Replace the lower blade guard 69 see fig 21 and move the upper blade guide back into its position over the blade 7 2 10 Close the blade protection safety cover and secure it with the plastic headed thumb screw 7 2 11 Reconnect the saw to the power source and run it for two to three minutes to seat the blade 7 2 12 Disconnect the saw from the mains Open...

Page 8: ...f applies pressure to the cutting blade and therefore to the workpiece An adjustable spring is attached to the arm and as the spring pressure is increased the cutting pressure is decreased 7 6 2 If the saw is making crooked or rough cuts or overheating is occurring it may be necessary to decrease the feed pressure by turning the chromed adjusting rod in a clockwise direction as shown in fig 25 7 6...

Page 9: ... too coarse 5 Incorrect blade tension 6 Blade is in contact with workpiece before saw is started 7 Blade is rubbing on the wheel flange 8 Blade guides are misaligned 9 Blade is too thick 10 Bad weld on blade 1 Blade tpi is too high 2 Incorrect speed too fast 3 Inadequate feed pressure 4 Hard spots or scale on the workpiece 5 Blade is twisting 6 Insufficient blade tension 7 Blade is slipping 1 Blad...

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