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Original Language Version

© Jack sealey limited

PP40e | issue2 22/12/16

4.6.    

cutting regulator

4.6.1.  

the cutting current is regulated by the knob/potentiometer on the front panel (fig.1.5).

4.7.    

thermal switch and mains voltage fault

4.7.1.  

if the yellow led (fig.1.3) on the front panel illuminates this indicates a mains voltage or thermal problem and the machine will be    

 

automatically shut down as a result of one of the following:

 

a) the power transformer has overheated.

 

b) there has been a decrease or increase in the mains voltage supplied to the machine.

 

When the safety switch is activated in this way the problem is normally self-rectifying, and dependant upon duty cycle time, see    

 

rating plate in section 9. the switch will re-set and the led will go out and the machine is then ready for use again.

4.8.    

torch

4.8.1.   

Although the machine and torch may be fully powered, the torch button is the only way to activate the cutting process.

4.8.2.   

to turn the cutting process on, the torch button must be fully depressed.

4.8.3.   

release the button and the cutting cycle will stop immediately. the cooling air (post-air) will continue to flow for a further 5 seconds    

 approximately.

1. PoWer suPPlY indicAtor

2. on / off sWitcH

3. WArninG oVer HeAtinG      

    lAmP

4. diGitAl current disPlAY

5. current AdJustment

6. WorK Piece connection

7. tWo Pin socKet

8. connection to torcH

   fig.1

   fig.2

   fig.3

Summary of Contents for PP40E

Page 1: ...ble with regard to voltage waveform and frequency The output must be greater than the power consumption of the inverter If any of these requirements are not met the electronics within the inverter may be affected WARNING The use of an unregulated generator may be dangerous and will invalidate the warranty WARNING The inverter may produce voltage surges in the mains supply which can damage other se...

Page 2: ...40A Duty Cycle 60 40A 100 30A Maximum Cutting Thickness 11mm Air Requirements 250lts min Air Pressure 43 5 58psi Absorbed Power 6 2kW Supply 230V Insulation F Protection IP21S Weight 9 6Kg Consumables PP40E E Electrode short Pack of 5 PP40E N Nozzle short Pack of 5 PP40E D Diffuser Pack of 5 PP40E SC Safety cap Pack of 2 4 set up and controls WARNING Before operating the machine ensure that you re...

Page 3: ...ivated in this way the problem is normally self rectifying and dependant upon duty cycle time see rating plate in section 9 The switch will re set and the LED will go out and the machine is then ready for use again 4 8 Torch 4 8 1 Although the machine and torch may be fully powered the torch button is the only way to activate the cutting process 4 8 2 To turn the cutting process on the torch butto...

Page 4: ...flow cooling the nozzle 6 4 2 Other reasons for the arc ceasing are a The distance between the torch nozzle and work piece is too great b You have completed a cut and have continued beyond the edge of a work piece c The waste falls away from the work piece thus increasing the gap 6 maintenance DANGER Ensure that the machine is disconnected from the power supply before performing service or mainten...

Page 5: ...ion not correct Asymmetric wear of nozzle hole and or wrong assembly of torch parts Re align the torch Check assembly see fig 6 and change nozzle if necessary Excessive wear of nozzle and electrode Air pressure too low Contaminated air humidity oil Excessive pilot arc ignitions in the air Nozzle holder damaged Increase air pressure Check air supply system Do not casually turn the torch on and off ...

Page 6: ... is maintained between the conduit and the welding power source enclosure 9 6 Maintenance of the equipment The equipment should be routinely maintained according to these instructions All access and service covers should be closed and properly fastened when the welding equipment is in operation The welding equipment should not be modified in any way except for those changes and adjustments covered...

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