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  9. GENERAL TROUBLESHOOTING

PROBLEM

POSSIBLE CAUSES

REMEDY

Engine will not start

Low oil sensor has shut down engine

Top up oil level

Engine Switch not in the ON position

Turn switch ON

Pressure build up in pump

Operate trigger

Engine is overloaded

Nozzle partially blocked

Clean nozzle

Excessive pressure build up

Return to Sealey dealer to have reflux valve adjusted

Engine running, but pump not 
building maximum pressure or 
has irregular pressure

Mains water turned off or insufficient supply

Turn on mains water or increase supply

Unit has been stored in freezing temperatures

Thaw out completely including hose, gun and wand

Water inlet filter clogged

Clean out filter

Kink in water supply hose

Straighten out hose

Lance nozzle worn or damaged

Replace nozzle

Air in pump

Refer to section 5.1 - 5.1.3 and bleed air out of system

No intake of detergent

Injection tube not properly attached to unit

Push tube firmly on to siphon nozzle

Tube cracked or split

Replace tubing

High pressure nozzle fitted

Fit low pressure nozzle (BLACK)

Siphon nozzle blocked

Clean nozzle

Trigger will not move

Trigger lock engaged

Release trigger lock

Noisy operation

Worn bearings

Return to Sealey dealer for bearing replacement 

Tappet clearances excessive

Return to Sealey dealer for servicing.

Cavitation in pump

Check inlet hose for correct size or leaks

Rough / pulsating operation 
with pressure drop

Inlet restriction

Check inlet hose for correct size, blockages or leaks

Cavitation in pump

Check inlet hose for correct size or leaks

Engine running hot

Wrong grade of oil

Use recommended oil

Oil too high / low

Adjust oil level to recommended level

NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.
IMPORTANT: 

No liability is accepted for incorrect use of this product. 

WARRANTY: 

Guarantee is 12 months from purchase date, proof of which will be required for any claim. 

INFORMATION:

 For a copy of our latest catalogue and promotions call us on 01284 757525 and leave your full name and address, including postcode.

01284 757500

01284 703534

[email protected]

Sole UK Distributor, Sealey Group, 

Kempson Way, Suffolk Business Park

Bury St. Edmunds, Suffolk,
IP32 7AR

www.sealey.co.uk

Web

email

Original Language Version

PCM2500SP    Issue: 2 - 16/10/09

Summary of Contents for PCM2500SP

Page 1: ...on and DO NOT pull the trigger without holding and aiming the gun correctly WARNING DO NOT attempt to alter the pressure regulating valve as this may cause serious damage DO NOT move the washer by pulling on the high pressure hose or the mains water supply hose Use the machine handle DO NOT direct jet against yourself other persons or animals electrical equipment or the machine itself WARNING DO N...

Page 2: ...e liquid detergent injection system with provision for detergent bottle stowage Safety latch on trigger and automatic low oil engine shutdown reduce risks of misuse and equipment damage Unit stands on four legs two with sucker feet to prevent creep and tilts back onto two pneumatic tyred wheels for moving Supplied with tools and full Instructions fig 1 Nozzle Holder Fuel Tank Air Filter High Press...

Page 3: ...he pump inlet as shown in fig 6 USE COLD WATER ONLY Note The water supply hose must be reinforced and have an internal diameter of 13mm 1 2 The minimum water supply rate must be at least equal to the washer flow rate The siphon pipe may require priming if drawing water from a level lower than the pump 3 2 DETERGENT DELIVERY 3 2 1 Attach the BLACK low pressure nozzle to the end of the lance Remove ...

Page 4: ...2 CLEANING 5 2 1 Only apply detergent using the BLACK low pressure nozzle 5 2 2 Depress the trigger to apply the detergent to the dry surface which is to be cleaned Vertical surfaces should be cleaned from the bottom upwards 5 2 3 When detergent application is complete remove the syphon tube from the detergent container and place it in a container of clean water Run the washer at low pressure to p...

Page 5: ... mounting rod 7 6 1 Remove the metal retainer and the foam filter from the inside of the outer air filter casing 7 6 2 Wash the foam element with a household detergent or a high flash point solvent and squeeze dry When the element is thoroughly dry soak it in clean engine oil Squeeze out any excess oil fit back into the outer casing and replace the metal retainer 7 6 3 Place the air filter back ov...

Page 6: ...ths or 300hrs Task Check and tighten nuts and bolts Check Engine oil Oil Level Check Replace Replace air cleaner element Check Clean Replace Spark Plug Clean Adjust Replace Fuel Tank Fuel Filter Clean Fuel Supply Line Check Every 2 years replace if required Carburettor Deposit Cup Clean Idling Check Adjust Intake and exhaust valve clearances Check Adjust Original Language Version PCM2500SP Issue 2...

Page 7: ...nozzle Trigger will not move Trigger lock engaged Release trigger lock Noisy operation Worn bearings Return to Sealey dealer for bearing replacement Tappet clearances excessive Return to Sealey dealer for servicing Cavitation in pump Check inlet hose for correct size or leaks Rough pulsating operation with pressure drop Inlet restriction Check inlet hose for correct size blockages or leaks Cavitat...

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