background image

 

2. By connecting the clamps on the positive and negative terminal of the 2 batteries which are connected together in the 24V vehicle,  

 

fig.12.

6.8. 

  

RISK OF EXPLOSION

6.8.1.   

Never connect the Roadstart on a 24V vehicle when you have selected the 12V voltage.

6.8.2.   

If this mistake is made, do not disconnect the voltage selector, because this may cause a spark. It is recommended to disconnect  

 

one of the clamps of the vehicle’s battery, to move away from the Roadstart and to wait some minutes while the hydrogen escapes  

 

from the Roadstart. Contact supplier immediately.

6.9. 

  

PROTECTION

, fig.13.

6.9.1.   

Roadstart is equipped with an internal 500A fuse located inside the positive clamp. It can blow following a short circuit or a too long  

 

starting attempt.

6.9.2.   

Test fuse with an external voltmeter if it is suspected that it has blown.

7. 

STORAGE

7.1. 

  

Store the Roadstart in an upright position, inside, in a cool, dry, child free place.

7.2. 

  

Always make sure the Roadstart is fully charged before storing. When not in use, it is highly recommended to leave the  

 

 

Roadstart on charge with its original charger.

 

8

   DO NOT u

se and/or store the Roadstart in or on any area or surface where damage could occur if the internal battery should  

 

  unexpectedly leak acid.

7.3. 

  

Clamps must be stored on their support posts, ensuring they do not come into contact with any metallic surface.

8.  RECHARGING

8.1.    

PREVENTING PREMATURE FAILURE OF THE BATTERIES

 Note:

 Correct

 

recharging of the batteries increases the Roadstart’s efficiency and its lifespan.

8.1.1.   

The Roadstart must be put on permanent charge between use.

8.1.2.   

Never recharge the Roadstart 12/24V via the cigarette lighter plug of the Roadstart.

 

The cigarette lighter plug (outlet 12V) is only connected to one battery and is just provided for the connection of a portable lamp 12V  

 

(maximum 16A) or all other 12V accessories.

8.1.3.   

Never completely discharge the Roadstart’s batteries because: 

 

The batteries do not have a memory effect.

  

Danger of irreversible sulphation.

8.1.4.   

During the charge, the clamps must never touch a metallic surface. One or several poles in the charging plug may melt.

8.2. 

  

CHARGER CONTROL PANEL 

fig.14   

8.2.1.   

Press Start/Stop button to begin charging. If button is not pressed charging  

 

should begin in 10 minutes.

8.2.2.   

Power LED (green) lit:

 connected to mains supply.

8.2.3.   

Charging LED (orange) lit: 

Roadstart battery is charging. 

8.2.4.   

Charging LED (orange) flashing: 

Roadstart battery is not charging because  

   charger has detected a problem.

8.2.5.   

Battery defect LED (red) will also light:

 

Reasons:

 

 

1. Battery voltage below 10V after 2 hours of charging - battery may be  

 

defective. make sure there are no loads on the battery, if there  

 

 

are remove them. If there are no loads have the battery checked or replaced.

 

Desulphation unsuccessful - Battery may be defective have battery checked 

 

or replaced.

 

2. Battery is sulphated - Charger is in desulphation mode. Continue charging  

 

for 24 hours. If not successful have battery checked or replaced.

 

Lack of progress is detected and battery voltage is below 14.2V. The battery  

 

may be overheated. If so allow to cool down. Have battery checked or 

replaced.

 

Battery voltage drops to below 12.2V in maintain mode. The battery will not hold a charge. 

 

may be caused by a drain on the battery or the battery could be bad. make sure there are no loads on

 

the battery. If there are remove them. If not have the battery checked or replaced. 

8.2.6.   

Charged/Maintaining LED (green) pulsing:

 The Roadstart battery is fully charged. The charger moves into float charging mode to  

 

maintain the battery capacity. 

8.2.7.   

Reverse polarity LED (red) flashing:

 not applicable as Roadstart has a charging plug.

Original Language Version

© Jack Sealey Limited

fig.12

fig.13

fig.14

Summary of Contents for PBIW4600

Page 1: ...gers or hands into the product 8 8 Do not expose the Roadstart to rain or snow 9 9 Use only recommended attachments Use of an attachment not recommended or sold by Sealey may result in a risk of fire electric shock or injury to persons or damage to property 9 9 To reduce the risk of damage to the electric plug or cord pull by the plug rather than the cord when disconnecting the Roadstart 9 9 To re...

Page 2: ... 1500hp diesel vehicles Rotomolded high durability casing with lifetime warranty Patented 4A microprocessor controlled speed charging and thermal runaway protection Unlike other Roadstart packs can be left safely on charge continuously Audible warning signals if the unit has been turned on for too long without being connected to a battery and reverse polarity Isolating rotary on off switch and ana...

Page 3: ...process ensure that the bonnet does not touch the metal part of the battery clamps or cut the insulation of the cables 5 5 3 Stay clear of fan blades belts pulleys and other parts that can cause injury 5 5 4 Determine which post of the battery is grounded connected to the chassis If the negative post is grounded to the chassis as in most vehicles see step 5 5 If the positive post is grounded to th...

Page 4: ...voltage for the vehicle to be jump started NOTE From this moment on there is voltage to the clamps 6 1 4 START THE ENGINE 6 1 4 1 Turn the ignition key for a maximum of 3 8 seconds Wait for a further minute before attempting to start again 6 1 5 DISCONNECTION fig 6 6 1 5 1 Disconnect the black clamp first followed by the red clamp 6 1 6 DISCONNECTION OF THE VOLTAGE SELECTOR fig 7 6 1 7 After start...

Page 5: ...ow gasses inside the batteries to disperse 3 To allow the batteries to cool down NOTE If you do not wait and or the starting attempt is too long you risk losing power performance is reduced by the second attempt and there is a risk of the fuse melting blowing If after 3 attempts the engine does not start if may be necessary to identify a further cause of the breakdown NOTE if the Roadstart is full...

Page 6: ...st provided for the connection of a portable lamp 12V maximum 16A or all other 12V accessories 8 1 3 Never completely discharge the Roadstart s batteries because The batteries do not have a memory effect Danger of irreversible sulphation 8 1 4 During the charge the clamps must never touch a metallic surface One or several poles in the charging plug may melt 8 2 CHARGER CONTROL PANEL fig 14 8 2 1 P...

Page 7: ...e way Contact your local solid waste authority for recycling information PROBLEM POSSIBLE CAUSE REASON SOLUTION The Roadstart won t jump start car Clamps are not making a good connection to the battery The Roadstart battery is not charged The vehicle s battery is defective The fuse has blown Check for poor connection to battery and chassis Make sure connection points are clean Rock clamps back and...

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