6.2.
SYSTEM PROTECTION
A thermostat is built into the system to protect against overheating. The thermostat indicator light (fig 10) comes on when overheating
occurs and cuts off the power supply. It will reset automatically within a few minutes, after cooling down.
7. MAINTENANCE
WARNING!
Disconnect from mains power supply before performing any maintenance.
7.1.
WIRE FEED UNIT
7.1.1.
Check the wire feed unit at regular intervals. The feed roller wire guide plays an important part in obtaining consistent welding results.
Poor wire feed affects welding quality. Clean the rollers weekly removing all dust deposits.
7.2.
TORCH
7.2.1.
Protect the torch cable assembly from mechanical wear. Clean the liner from the machine forwards with compressed air. Replace the
liner if it becomes clogged.
7.3.
FEED ROLLER REPLACEMENT
7.3.1.
See section 5.4.
7.4.
CONTACT TIP
7.4.1.
The contact tip is a consumable item and must be replaced when the hole becomes enlarged or oval. The contact tip must be kept
free from spatter to ensure an unimpeded flow of gas.
7.5.
GAS CUP
7.5.1.
The gas cup must also be kept clean and free from spatter. Build up of spatter inside the gas cup can cause a short circuit at the
contact tip which will result in either the fuse blowing on the printed circuit card, or expensive machine repairs.
To keep the contact tip free from spatter, we recommend the use of Sealey anti-spatter spray (MIG/722307) available from your
Sealey stockist.
7.6.
REPLACING THE LINER
7.6.1.
Wind the wire back onto the spool and secure.
7.6.2.
Remove the four screws securing the torch cable clamp to the wire feed unit and remove the clamp (fig 12).
7.6.3.
Undo the torch case and pull the wire liner from insulation block (fig 13).
7.6.4.
Pull out the liner from the torch cable.
7.6.5.
Insert the replacement liner.
NOTE:
Ensure that the liner is fully inserted into the torch insulation block.
7.6.6.
Reassemble the torch.
7.6.7.
Trim the other end of the liner as close to the feed roller as possible.
7.6.8.
Reattach the torch cable clamp.
7.6.9.
Feed the wire through the torch. See section 5.2.
Minimig100 Issue 1 23/05/22
Original Language Version
© Jack Sealey Limited
Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR
01284 757500
01284 703534
www.sealey.co.uk
ENVIRONMENT PROTECTION
Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be sorted, taken to
a recycling centre and disposed of in a manner which is compatible with the environment. When the product becomes completely
unserviceable and requires disposal, drain any fluids (if applicable) into approved containers and dispose of the product and fluids
according to local regulations.
Note
: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts
without prior notice.
Important
: No Liability is accepted for incorrect use of this product.
Warranty
: Guarantee is 12 months from purchase date, proof of which is required for any claim.
fig.13
fig.12
WEEE REGULATIONS
Dispose of this product at the end of its working life in compliance with the EU Directive on Waste Electrical and Electronic Equipment
(WEEE). When the product is no longer required, it must be disposed of in an environmentally protective way. Contact your local solid
waste authority for recycling information.
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