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fig.1

fig.2

fig.3

3.1.8. 

Feeding the wire through to the torch.

 (fig.5) Remove gas cup (a) and contact tip (b) from end of torch as follows:

 

a) Take torch in left hand with the torch tip facing to the right.

 

b) Grasp gas cup firmly in your right hand.

 

c) Turn gas cup clockwise only and pull cup out to the right.

 

WARNING!

 do not turn gas cup anti-clockwise, as this will damage internal spring.

 

d) Unscrew the copper contact tip (right hand thread) to remove.

3.1.9.  Check welder is switched OFF and that the earth clamp is away from the torch tip. Connect the welder to the mains power supply and set  
 

the voltage switch to MIN. 

3.1.10.   Set the wire speed knob to position 5 or 6. Keep the torch cable as straight as possible and press the torch switch. The wire will feed   
 

through the torch. 

3.1.11.  When wire has fed through, switch welder off, 

unplug from mains

 

a) Take torch in left hand, slide the contact tip over the wire and screw it back into place.

 

b) Grasp gas cup in right hand, push onto torch head and turn clockwise only.

 

WARNING!

 do not turn gas cup anti-clockwise, as this will damage internal spring.

 

c) Cut wire so that it is just protruding from the cup.

3.2.  

Setting wire tension. 

 IMPORTANT: 

Set the correct tension, too little or too much tension will cause wire feed problems and result in a poor weld. 

3.2.1.   Correct tension between the rollers is checked by slowing down the wire between gloved fingers. If the pressure roller skids the tension is  
 

correct. Try to use the lowest tension possible as too high a tension will deform the wire. When welding has been completed allow the  

 

welder to cool before storing in a safe, dry place. 

Note:  

Damaged torches and cables are not covered under warranty.

fig.5

fig.4

MIGHTYMIG90.V2  Issue: 1 - 15/02/17

Original Language Version

 © Jack Sealey Limited

Summary of Contents for MIGHTYMIG90.V2

Page 1: ...r certain products see fuse rating at right 1 1 7 DO NOT pull or carry the powered appliance by its power supply lead 1 1 8 DO NOT pull power plugs from sockets by the power cable 1 1 9 DO NOT use worn or damaged leads plugs or connections Immediately replace or have repaired by a qualified electrician A U K 3 pin plug must be fitted according to the following instructions UK only see diagram at r...

Page 2: ... require a steady hand and supervised practice on scrap metal as it is only with continued practice that you will achieve the desired results INTRODUCTION Our professional range of MIGHTYMIG welders all feature a heavy duty high output transformer and forced air cooling to maximise duty cycle performance MIGHTYMIG90 is supplied with a comfort grip non live torch 2mtr earth cable 0 2kg flux cored w...

Page 3: ...re has fed through switch welder off unplug from mains a Take torch in left hand slide the contact tip over the wire and screw it back into place b Grasp gas cup in right hand push onto torch head and turn clockwise only WARNING do not turn gas cup anti clockwise as this will damage internal spring c Cut wire so that it is just protruding from the cup 3 2 Setting wire tension IMPORTANT Set the cor...

Page 4: ... must be free of paint rust grease etc 4 3 Thermal Protection Should the welder become overheated owing to prolonged use beyond the stated duty cycle the thermal protection will cause the welder to cut out and the amber light on the front panel will illuminate Wait fifteen minutes for the welder to cool down at which time it will reconnect automatically fig 7 3 3 Assembling welding mask 3 3 1 Fold...

Page 5: ...m spatter 6 5 Gas cup to remove cup follow steps in 3 1 8 6 5 1 The gas cup must also be kept clean and free from spatter Build up of spatter inside the gas cup can cause a short circuit at the contact tip which will result in expensive machine repairs To keep the contact tip free from spatter we recommend the use of anti spatter spray MIG 722307 available from your Sealey stockist fig 8 fig 9 6 6...

Page 6: ...g of them as waste All tools accessories and packaging should be sorted taken to a recycling centre and disposed of in a manner which is compatible with the environment When the product becomes completely unserviceable and requires disposal drain off any fluids if applicable into approved containers and dispose of the product and the fluids according to local regulations WEEE Regulations Dispose o...

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