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INSTRUCTIONS FOR

:

MIG WELDER

MODEL NO:

MIGHTYMIG 150

Original Language Version

MIGHTYMIG150 Issue: 2 - 26/02/10

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Summary of Contents for MIGHTYMIG 150

Page 1: ...INSTRUCTIONS FOR MIG WELDER MODEL NO MIGHTYMIG 150 Original Language Version MIGHTYMIG150 Issue 2 26 02 10 ...

Page 2: ...he cable reel is important and should be at least 1 5mm but to be absolutely sure that the capacity of the cable is suitable for this product and for others that may be used in the other output sockets we recommend the use of 2 5mm section cable WARNING Be very cautious if using a generator to power the welder The generator must be self regulating and stable with regard to voltage wave form and fr...

Page 3: ...efore use Avoid getting gas cylinders oily or greasy DO NOT lift a cylinder by the cap guard or valve Always keep caps and guards in place and close valve when not in use fig 3 fig 4 3 1 Assembly of wheels See fig 2 3 1 1 Drop the axle brackets 7 through the slots in the rear of the bottom tray 6 3 1 2 Attach a circlip 9 to one end of the axle 10 and slide a wheel 8 onto the axle and right up to t...

Page 4: ...he weld area must also be free of paint rust grease etc b Obtain the best connection by grinding the point of contact on the workpiece before connecting the clamp 6 3 If welding a vehicle disconnect the battery or fit a Electronic Circuit Protector available from your Sealey dealer 6 5 Set up the current switches to give the required power setting and adjust the wire speed accordingly 6 6 During t...

Page 5: ...d by casing 6 Output U0 Rated maximum and minimum no load voltage I2 U2 Current and corresponding voltage X Welding ratio based on a 10 minute cycle 20 indicates 2 minutes welding and 8 minutes rest 100 indicates continuous welding 8 Welding current range 7 Mains Supply U1 Rated supply voltage and frequency Imax Maximum current I1eff Maximum effective current 9 Serial Number Specifically identifie...

Page 6: ...ll the liner from the torch cable 9 6 7 Insert the new liner into the torch cable and secure it in the wire drive unit by replacing the torch cable clamp See fig 14 Insert the other end of the liner through the locking ring and fully into the torch control assembly 9 6 8 Ensure that the switch moulding fig 16 3 is fully seated down into the lower moulding 4 Place the torch head assembly 2 down int...

Page 7: ...oo far from or at wrong angle to work The distance from gas cup to workpiece should be 8 to 10mm Gas leak Check hoses connections and torch assembly Press the gas cup into correct position Faulty Electrovalve Clean out or replace 9 Electrode sticking in gas cup nozzle Worn or defective gas cup nozzle Replace gas cup nozzle Section 4 1 8 to 4 1 11 Electrode deformed Check roller tension Section 3 1...

Page 8: ...ective 2000 14 EC Outdoor Noise Emissions Directive 2006 95 EC Low Voltage Directive 2002 96 EC WEEE Directive 2004 108 EC EMC Directive 2002 95 EC RoHS Directive 93 68 EEC CE Marking Directive 97 23 EC Pressure Equipment Directive And the following harmonised standard s Additional technical standards and specifications if applicable Technical file compiled by Jack Sealey Ltd Signed Date Place Bur...

Page 9: ...RACKET 8 M MIG150 08 CLAMP 9 M MIG150 09 AXLE 10 M MIG150 10 WIRE FEED UNIT 11 M MIG150 11 WIRE FEED ROLLER 12 M MIG150 12 SIDE PANEL A 13 M MIG150 13 POWER CORD 14 M MIG150 14 EARTH CABLE WITH CLAMP 15 M MIG150 15 WELDING TORCH 16 M MIG150 16 COVER 17 M MIG150 17 WIRE SPEED KNOB 18 M MIG150 18 SWITCH 19 M MIG150 19 OVERLOAD INDICATOR 20 M MIG150 20 CABLE NIB 21 M MIG150 21 FRONT PANEL ITEM PART N...

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