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eCS400 | Issue 2 (H13F) 20/04/18

Original Language Version

© Jack Sealey limited

 

 

DangEr! BE aWarE, lEaD-aciD BattEriEs gEnEratE ExplosiVE gasEs DUring normal BattEry opEration. for this  

  rEason, it is VEry important to rEaD anD folloW thEsE instrUctions carEfUlly Each timE yoU UsE thE charging  

 EQUipmEnt

. Follow these instructions and those published by the battery manufacturer and the maker of any equipment you intend to  

  use in the vicinity of the battery. Remember to review warning marks on all products and on engines.

1.2.    

personal precautions

 

9

   When working with or near a lead-acid battery ensure there is another person within hearing range and close enough to come to your aid,  

  should a problem arise.

 

9

   Wear safety eye protection and protective clothing. Avoid touching eyes while working near battery.

 

9

   Have fresh water and soap nearby in case battery acid contacts skin, clothing, or eyes.

 

9

   Wash immediately with soap and water if battery acid contacts skin or clothing. If acid enters eye, flush eye immediately with cool,    

  clean running water for at least 15 minutes and seek immediate medical attention.

 

9

   Remove personal metallic items such as rings, bracelets, necklaces and watches. A lead-acid battery can produce a short-circuit    

  current high enough to weld a ring or the like to metal, which may cause severe burns.

 

9

   ensure hands and clothing, including belts, are clear of fan blades and other moving or hot parts of the engine. Remove ties and contain  

  long hair.

 

8

  

Do not

 smoke or allow a spark or flame in the vicinity of the battery or the engine.

1.3.    

general safety instructions

 

9

   Familiarise yourself with the applications, limitations and potential hazards relating to the starter/charger. Also refer to the vehicle    

  manufacturer’s handbook. IF In AnY douBT ConSulT A QuAlIFIed eleCTRICIAn. 

 

9

   ensure the starter/charger is in good order and condition before use. If in any doubt, do not use the unit and contact an electrician.

 

9

   only use genuine parts. To use unapproved parts may be dangerous and will invalidate your warranty.

 

9

   use the starter/charger in the horizontal position only and ensure it stands on a stable surface which will adequately support the weight.

 

9

   ensure the charger is switched off and disconnected from the mains power supply before attaching the power clamps to the battery.

 

9

   Keep tools and other items away from the engine and ensure that you can see the battery and working parts of the engine clearly. 

 

9

   If the battery has removable caps to access the battery fluid, remove the caps and check the fluid level before connecting the power   

 leads. 

   

If necessary top-up the battery with distilled water by referring to the battery manufacturer’s instructions, (apply the personal safety   

   

precautions described in para. 1.2.).

 

8

  

Do not 

dis-assemble the starter/charger for any reason. It must be checked by qualified service personnel only.

 

9

   The cables may become hot with excessive use. If so, allow a few minutes for them to cool down before attempting to re-use.

 

9

   If the starter/charger receives a sharp knock or blow, the unit must be checked by a qualified service agent before using.

 

9

   When not in use, store the starter/charger carefully in a safe, dry, childproof location.

 

9

   ensure the positive cable is connected to the correct voltage connection on the charger as for the voltage of the battery being charged. 

 

9

   Keep children and unauthorised persons away from the work area.

 

8

  

Do not

 try to charge a non-rechargeable battery.

 

8

  

Do not 

try to start with a frozen battery. 

Do not

 attempt to charge a frozen battery.

 

‰

  

Warning! Do not

 allow metal tools to touch both battery terminals at the same time. The resulting spark or short circuit may cause an  

 explosion. 

 

8

  

Do not

 pull the cables or clamps from the battery terminals.

 

8

   Do not

 use this product to perform a task for which it is not designed.

 

‰

  

Warning! Do not

 simultaneously charge different types of batteries.

 

‰

  

Warning!

 If a fuse blows, ensure that it is replaced with one of identical type and rating.   

 

9

   If the battery terminals are corroded or dirty, clean them before attaching the starter/charger clamps.

 

8

  

Do not

 use the starter/charger outdoors, or in damp, or wet locations, and do noT operate within the vicinity of flammable liquids or  

 gases.

 

8

  

Do not

 situate charger inside a vehicle or under the vehicle bonnet. ensure that there is sufficient ventilation and do noT cover or  

  obstruct the starter/charger ventilation louvres.

 

8

  

Do not

 allow clamps to touch each other or to make accidental contact with any part of the vehicle.

  

Do not

 cross-connect power leads from starter/charger to the battery. ensure positive (+ Red) is to positive and negative (- BlACK) is  

   

to negative. If symbols cannot be distinguished, remember that the negative terminal is normally the one directly connected to the    

   

vehicle bodywork.

  

notE:

 This appliance can be used by children aged from 8 years and above and persons with reduced physical, sensory or  

   

           mental capabilities or lack of experience and knowledge if they have been given supervision or instruction concerning use  

   

           of the appliance in a safe way and understand the hazards involved. Children shall not play with the appliance. Cleaning  

   

           and user maintenance shall not be made by children without supervision. 

2.  introDUction

Fully electronic, microprocessor controlled battery starter/chargers designed to meet the requirements of modern battery technology. Suitable for 

gel, lead Acid, and lead Calcium as well as stop/start batteries found on electric and hybrid vehicles. Suitable for 12V & 24V electrical systems 

with up to 10 analysis and charge phases. Instant visual check of battery condition, charge current, voltage and charging rate via led read-out. 

Stabilised charging current allows improved charging efficiency and reduced charging times using ECS (Electronic Control Systems) technology. 

Includes circuitry to provide surge and spike protection during charging and starting thus preventing damage to vital systems such as ABS, airbag 

sensors, ignition and music systems.

Summary of Contents for ECS400

Page 1: ...y inspect power supply leads and plugs for wear and damage and power connections to ensure that none is loose or damaged 9 9 Ensure that the voltage marked on the appliance matches the power supply to be used and that the plug is fitted with the correct fuse see fuse rating at right 8 8 DO NOT pull or carry the appliance by the power cable 8 8 DO NOT pull the plug from the socket by the cable 8 8 ...

Page 2: ...e hot with excessive use If so allow a few minutes for them to cool down before attempting to re use 9 9 If the starter charger receives a sharp knock or blow the unit must be checked by a qualified service agent before using 9 9 When not in use store the starter charger carefully in a safe dry childproof location 9 9 Ensure the positive cable is connected to the correct voltage connection on the ...

Page 3: ... 1 1 and secure it through the rear of the unit with screws fig 1 2 4 3 Screw on the clamp holders to each side fig 1 3 4 4 Use the long screws to screw on the cable retainers and spacers on each side fig 1 4 4 5 Lay the unit on its front in order to insert the axle Fit the wheels fig 1 5 then their retainers and caps fig 1 6 4 6 Clamp Assembly fig 2 4 6 1 Push cable through insulating handles 4 6...

Page 4: ...y is showing the message LANGUAGE ITALIAN The language setting is Italian by default to scroll the language menu press the A V button again and the language shown will change instantly Languages supported Italian English Once the language is set to quit the menu press the A V button for a few seconds 6 operating modes 6 1 Function Note All modes support both 12V and 24V batteries voltages stated f...

Page 5: ...he battery at high voltage for 2 hours to attempt to break down the sulphate crystals that have formed in the battery STEP 6 Analysis 2 Checks whether or not the battery has been recovered 6 2 Charging Mode 6 2 1 Set Capacity Preset charging bands to select the connected battery or for expert users manual setting of the output current as a percentage of the maximum current supported by the operati...

Page 6: ... 1 7 Connect the output lead with red clamp to the positive terminal of the battery 7 1 8 Connect the output lead with black clamp to the negative terminal of the battery ATTENTION Make sure both clamps of the output leads generate a suitable contact with their corresponding terminals 7 2 Operating the Battery Charger 7 2 1 Once the output leads are connected to the battery check that the positive...

Page 7: ...he display if the engine doesn t start within 5 seconds stop cranking the engine and wait for 120 seconds before attempting again A maximum of 5 cycles of starting resting is OK before a longer rest period is needed before attempting again This is important as the charger needs a cooling down period 7 6 5 When the engine starts switch off the charger and remove the clamps from the battery in the o...

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