background image

cranking test

times                  1020ms

cranking              low             

replace              10.13V

        After testing is finished do not switch off engine, press the Enter Key to select Charging test.

5.4.3. 

  

Charging System and Rectifier Diode Test.

 

select charging test and press enter Key

 

note:- do not shut down the engine during test, all electrical appliances should be switched off, leaving lights etc. on will affect the  

 

test and the accuracy of the results.

 

 

the Battery tester will do the following tests in sequence:

ripple test

               

   95mV                  14.32V

 

the ripple test will display the real time ripple, it will also show the ripple volts and charging volt values.

 

it takes approx. 6 seconds for the ripple test. After the ripple test the tester will automatically start the loaded voltage test.

charging test

                      loaded  testing                           

                  *****

        loaded Volt testing takes approx. 3 seconds it will then prompt to increase engine speed.

charging test

increase rPm to 2500 r/min

And keep it 5 seconds

Press enter to continue.

 

increase engine speed to 2500 rev/min or above and maintain for 5 seconds.

 

the tester will start the charging test after increase in engine speed is detected.

charging test

                testing

                 *******

 

After the test has finished, the tester will display the effective charging volts,ripple test results and charging test results.

charging test

loaded          14.16V

unloaded       14.39V

replace         15mV

charging        normal

 

 

note: if no increase rev/min detected there is a fault with the alternator or wiring to the battery. 

 

the tester will try 3 more times to detect an increase, if this fails the test result displays “no volt output”

 

check the wiring between the alternator and battery and retest.

 

 

charging test results

 

a) charging Volt: normal

 

    charging system shows the alternator output as normal.

 

b) charging Volt: low

 

    charging voltage of the system is low.

            check alternator drive belt, check the connections between alternator and battery, if all are in good condition follow the             

 

    manufactures procedure to eliminate charging fault.

 

c) charging Volt: High

            the normal maximum high voltage is 14.7+/- 0.5V. if the charging voltage is too high, it will overcharge the battery. this will shorten  

 

    the battery life.

 

d) no Volt: output

 

     no alternator voltage output is detected. check the alternator connection cable and belt.

 

e) diode test

 

    When ripple volt is too high it shows that at least one diode is damaged. check and replace the diode.

  

5.5.    

battery out of vehicle test.

 

select “out of Vehicle” from main menu.

main menu

1. Quick test

2. Battery in Vehicle

3. out of Vehicle

4. review data

5. Print data

6. system setup

 

Original Language Version

© Jack sealey limited

 Bt105 | issue:1  09/05/16

Summary of Contents for BT105

Page 1: ...BT CONSULT A QUALIFIED ELECTRICIAN 9 9 Ensure that the tester is in good condition before use If in any doubt do not use the unit and contact a qualified electrician 9 9 Only use recommended attachments and parts To use unapproved items may be dangerous and will invalidate your warranty 9 9 Keep tools and other items away from the engine and ensure that you can see the battery and working parts of...

Page 2: ...SAE By Battery Type JIS PC Compatibility Windows 7 8 10 Languages English Danish Norwegian Polish Romanian CCA Cold Cranking Amps Operating Temperature 0 to 50 C Storage Temperature 20 to 70 C 4 features 4 1 Up Key 4 2 Enter Key 4 3 Down Key 4 4 Mini USB Socket in side of the product Connect to computer via USB cable 4 5 Battery connection cables with clips 4 6 Exit Key 4 7 LCD display fig 1 Origi...

Page 3: ...trast 3 Tool Information 5 2 4 Select Language press enter Main Menu 1 English 2 Danish 3 Norwegian 4 Polish 5 Romanian 5 2 5 Select Language required press enter 5 2 6 Reselect System Setup select contrast 5 2 7 Use Up and Down button to select contrast value press enter to save selection and return to previous menu 5 2 8 Select Tool information by pressing enter press exit to return to main menu...

Page 4: ...Charging Test 5 4 1 Battery Test When surface charge is detected by the tester it will prompt SURFACE CHARGE TURN LIGHTS ON Turn lights on to eliminate battery surface charge Tester will then display the following messages in sequence Battery Test 1 Check surface charge Turn lights on 2 Turn head lights on for about 10 seconds 3 Turn lights off The surface charge has now been eliminated The tester...

Page 5: ...arge Retest Healthy 39 310CCA Charge 20 12 08V Internal R 30 1mΩ Rated 500A CHARGE RETEST Unstable battery recharge retest If the same test result appear after recharge and retest the battery is damaged replace battery If a replace result is obtained remove the battery and retest the battery using the Out of Vehicle mode before replacement If after testing the tester is in In Vehicle test state pr...

Page 6: ...ffective charging volts ripple test results and charging test results Charging Test Loaded 14 16V Unloaded 14 39V Replace 15mV Charging Normal Note If no increase rev min detected there is a fault with the alternator or wiring to the battery The tester will try 3 more times to detect an increase if this fails the test result displays no volt output Check the wiring between the alternator and batte...

Page 7: ...rge 98 12 64V Internal R 6 1mΩ Rated 500A GOOD BATTERY There is no problem with the battery and is ok to use Good Recharge Healthy 78 440CCA Charge 30 12 2V Internal R 7 2mΩ Rated 500A GOOD RECHARGE Good battery but low current recharge before use Replace Healthy 46 490CCA Charge 80 12 68V Internal R 18 1mΩ Rated 500A REPLACE Battery is near end or at end of life replace battery Bad Cell Replace H...

Page 8: ... Delete any data history on the system On the battery tester screen select Print Data from the main menu Main Menu 1 Quick Test 2 Battery in Vehicle 3 Out of Vehicle 4 Review Data 5 Print Data 6 System Setup Once the data is transferred to the computer the print software will show the following Healthy 96 490CCA Charge 98 12 64V Internal R 6 1mΩ Rated 500A GOOD BATTERY The Battery Tester will show...

Page 9: ...ronmental Protection Recycle unwanted materials instead of disposing of them as waste All tools accessories and packaging should be sorted taken to a recycling centre and disposed of in a manner which is compatible with the environment When the product becomes completely unserviceable and requires disposal drain off any fluids if applicable into approved containers and dispose of the product and t...

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