Sealey AK4563D Instructions Download Page 3

  4.  OpeRATION

AK4563D

Issue no: 1 - 14/11/08

4.1

 

Place a 25ltr drum onto the trolley, locate the drum using the drum holder 

 

support (fig1.5) and secure with knob (fig.1.9).

4.2

 

Installing the pump

4.2.1  Remove the bung from the 2"BSP opening of the drum.

4.2.2  Slacken off the locking nut on the pump probe and insert the pump into the  

 

drum until the probe bottoms out, tighten the barrel nut and then tighten the  

 

locking nut to fix the pump to the drum.

4.3

 

Setting up the pump

4.3.1  Ensure that the air regulator valve is fully wound anti-clockwise and then 

 

connect the air supply onto the quick release connector on the air regulator.

4.3.2  Lift the knob on the regulator and slowly turn clockwise until the recommended  

 

operating pressure of 70psi is reached, push down on the regulator knob to  

 

lock the position.

Note:

  check the system for leaks, should an air leak be discovered, release the 

 

pressure, disconnect the air line and repair/replace the joint or seal before  

 

continuing.

4.4 

Operating the gun

❐   

WARNING! 

Ensure that the trigger is not depressed before opening the nozzle  

 

valve.

4.4.1  Press the Reset button for 1 sec to zero the display.

4.4.2  With the nozzle pointing into the receiving container, open the nozzle valve as  

 

shown in fig.4.

4.4.3  Depress the trigger and dispense the liquid the amount dispensed is shown on  

 

the display (fig.5.4).

4.4.4  Release trigger and close the nozzle valve.

4.5 

Determining the Correction Factor

4.5.1  Dispense at least 1 litre of liquid into a calibrated container.

4.5.2  Record the quantity of liquid in the container and record the quantity of liquid  

 

dispensed as indicated on the meter display. Press the Move + Reset buttons  

 

(fig.5.1 and fig.5.2) simultaneously to display the current correction factor.

 

Qty Dispensed

 

Qty Indicated   

 

x Current Correction Factor = New Correction Factor.

4.6 

Programming the Correction Factor

4.6.1  Remove the rubber protective cover from the meter and unscrew the four 

 

phillips screws (fig.6) holding the digital meter, remove from the gun.

4.6.2  Press button "2" on the rear of the meter (fig.7.2) for 1 sec to enter the 

 

correction Factor mode.

4.6.3  Press the Move button to select the digit to be changed, each press of the Move  

 

button will select the next digit.

4.6.4  Press the Reset button to add 1 on the digit, press as many times as required  

 

until the correct number is reached.

4.6.5  Press "2" for 1 sec to quit the correction Factor mode.

4.6.6  Press the Move + Reset buttons simultaneously to display the new correction 

 

factor.

4.7 

Changing the Units

Note:

   The meter is pre-set to display litres.

4.7.1  Press button "2" on the rear of the meter for 1 sec to enter the correction Factor  

 

mode.

4.7.2  Press the Move button five times to select the units (fig.5.3).

4.7.3  Press the Reset button to scroll through the Units (L/Gal/PT/QT), select the Unit  

 

required. 

4.7.4  Press "2" for 1 sec to quit the correction Factor mode.

fig.5

3

4

1

2

fig.7

2

1

fig.4

fig.6

Meter 

Screws

Battery cover

3.3 

Pre-Operation

3.3.1  Lift up the knob (fig.2A) on the air regulator and ensure that the knob is wound  

 

fully anti-clockwise.

3.3.2  Remove the filler plug (fig.2B) from the lubricator and fill the lubricator with a  

 

quality air tool oil (Sealey ATO1000S), refit the filler plug.

3.3.3  The lubricator feed is set when the unit is running, adjust the feed knob (fig.2C)  

 

the drip rate can be seen through the sight glass of the dome. The rate of oil  

 

feed will automatically increase or decrease inline with the air flow. 

Summary of Contents for AK4563D

Page 1: ... NOT leave the trolley on a slope or traverse slopes which may cause the unit to topple The unit must be stored on a level surface Keep the pump clean and store in a safe dry childproof location WARNING DO NOT allow uncontrolled discharge of fluids thus polluting the environment All liquids must be disposed of according to local authority regulations Instructions for Oil dispensing system air oper...

Page 2: ...he base plate until it bottoms out on the stops and secure with the hex grub screw 1 3 2 Pump and Air Regulator Lubricator Assembly 3 2 1 Apply a small amount of liquid thread sealant onto the threads of the air inlet of the pump and attach the air regulator lubricator fig 2 WARNING DO NOT allow thread sealant to enter the pump 3 2 2 Attach the outlet pipe to the male outlet thread on the pump and...

Page 3: ...ter display Press the Move Reset buttons fig 5 1 and fig 5 2 simultaneously to display the current correction factor Qty Dispensed Qty Indicated x Current Correction Factor New Correction Factor 4 6 Programming the Correction Factor 4 6 1 Remove the rubber protective cover from the meter and unscrew the four phillips screws fig 6 holding the digital meter remove from the gun 4 6 2 Press button 2 o...

Page 4: ...pensing System Air Operated Model AK4563D 2002 95 EC RoHS Directive 2002 96 EEC WEEE Directive 14th November 2008 Signed by Steve Buckle AK4563D Issue No 1 14 11 08 fig 9 5 Maintenance 5 1 Changing the Digital Meter Battery 5 1 1 Remove the rubber protective cover from the meter 5 1 2 Remove the screw and cover from the side of the meter 5 1 3 Remove and replace battery fig 8 5 1 4 Replace cover a...

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