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3. ASSEMBLY 

4. CONTROLS & SYMBOLS

Unpack the product and check contents. Should there be any damaged or missing parts contact your supplier immediately. 
3.1.

Where necessary assembly wheels, handle, feet etc (fig 1a,b,c) and fit the lens inside face mask (fig 2).

3.2. Where necessary assemble the work clamp supplied with your model to the cable associated with the work collet symbol as indicated below.

3.3. Where necessary assemble the electrode holder supplied with your model to the cable associated with the manual arc welding symbol. 

(see fig.3). On models with terminal style connections assemble eyelets to cables as shown in fig.4.

The following is to assist you identify your models control panel symbols. 

ELECTRO-FAN

Cools the 

machine when

running. 

THERMOSTATIC

PROTECTION

Lights up when the

machine overheats

and cuts out. The

machine can be used

again when cooled.

SWITCH 

POSITION

settings

EARTH

CLAMP

REGULATION

SCALE 

RAIN WARNING

SYMBOL

DO NOT

use the

machine in the

rain or snow.

ELECTRODE HOLDERS

various. The electrode holder

is connected to

the machine

via this 

outlet, 

Manual arc welder

Work Collet

4.1.

Introduction. 

Your welder features either a single phase or a three phase transformer with a drooping characteristic suitable for welding with

an alternating current using stick electrodes with diameters from 1.5mm to the highest electrode diameter as described on the data table to 

be found on the welder’s front panel or top cover. The welding current may be regulated by using the screw type stepless welding current 

control. The value of the current (1

2

) may be read on the amp graduated scale, this corresponds to the voltage of the arc (U

2

) according to 

the equation: U

2

= (18+0,041

2

) V (EN 50060).

Fig 2

Fig 4

Arc Welders - (0051) - (3) - 070601 

Symbol for drooping

characteristic.

â

Indicates manual 

arc welding with a 

covered electrode.

â

Indicates an 

alternating current

power supply and 1 to

3 phases as required

by the specification.

â

Diameter of

electrode.

â

Rated 

â

welding current.

Rated no load 

ã

voltage (min & max)

Welding power source symbol

showing single phase transformer. 

ä

British Standard applying

to arc welders 

ä

Frequency 

ã

of alternating

current

Code letter for 

ã

class of insulation.

Rated value of 

supply voltage and 

its frequency.

â

Max & min rated 

ã

value for weld current

á

nh

= no. of electrodes 

weldable between restart 

and further thermal switch 

interruption.

nh1

= no. of electrodes 

weldable in one hour when

welder starts at thermal 

steady state.

nc

= no. of electrodes 

weldable starting at room 

temperature until the 

thermostat intervenes.

nc1

= no. of electrodes 

weldable in one hour when

welder starts at room 

á

temperature.

ã

Rated maximum  

ã

supply currents

International 

â

Standard relating 

to moisture  ingress

indicating degree of  protection.

Mains fuse

required

GUIDE TO RATINGS

PLATE AND SYMBOLS

(For actual ratings of your model 

refer to the front panel or top cover.)

FOR ANY  FURTHER

CLARIFICATION OF

SYMBOLS REFER TO

BRITISH STANDARD

EN 50060

Fig 1a

Fig 1b

Fig 1c

Fig 3

Summary of Contents for 150XL

Page 1: ...INSTRUCTIONS FOR A AR RC C W WE EL LD DE ER RS S 1 15 50 0X XL L 1 15 50 0X XT TC C 1 16 60 0X XT TC C 2 20 00 0X XT TC C 2 25 50 0X XT T 2 25 50 0X XT T D DV V Models Arc Welder 0051 3 070601 ...

Page 2: ...cuss the installation of a industrial round pin plug socket with your electrician 1 1 11 Cable extension reels When a cable extension reel is used it should be fully unwound before connection A cable reel with an RCD fitted is recommended since any product which is plugged into the cable reel will be protected The section of the cable on the cable reel is important We recommend that at least 1 5mm...

Page 3: ...tage Efficiency 150XTC 40 150A Ø1 6 3 2mm Turbo Fan 16mm2 48V 230V 1ph 20 kg 3 35 kVA 160XTC 55 160A Ø2 4mm Turbo Fan 16mm2 49V 230V 1ph 21 kg 5 98 kVA 200XTC 55 200A Ø2 4mm Turbo Fan 16mm2 52V 230V 1ph 27 kg 5 98 kVA HEAVY DUTY TURBO COOLED ARC WELDERS Turbo Forced Air Cooling System the XTC range has increased duty cycle and performance Featuring single vented wrap around shells fitted to a heav...

Page 4: ... be found on the welder s front panel or top cover The welding current may be regulated by using the screw type stepless welding current control The value of the current 12 may be read on the amp graduated scale this corresponds to the voltage of the arc U2 according to the equation U2 18 0 0412 V EN 50060 Fig 2 Fig 4 Arc Welders 0051 3 070601 Symbol for drooping characteristic â Indicates manual ...

Page 5: ...r goggles Disconnect welder from the mains power supply before resetting the electrode holder p p WARNING Use pliers to remove the hot consumed electrodes or to move the hot welded pieces IMPORTANT THERMOSTATIC CONTROL Your welder is cooled by the circulation of air As you use larger welding rods you will experience a temporary current shut off This is to protect your transformer from overheating ...

Page 6: ...e and address including your postcode Sole UK Distributor Sealey Group Bury St Edmunds Suffolk Declaration of Conformity We the sole importer into the UK declare that the products listed below are in conformity with the following EEC standards and directives The construction files for these products are held by the Manufacturer and may be inspected on request by contacting Jack Sealey Ltd For Jack...

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