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17

W E B B I N G   F I L M S   W I T H   A   R E L E A S E   L I N E R   ( N O R T H   A M E R I C A )  

The following are the basic webbing procedures for 
webbing films with a release liner. It is important to 

follow the webbing instructions for films specific for 
your location. 
 

• 

Select films slightly wider than the image to allow 
for a border without film waste. A border of 1/8” 

to 1/4” (3 - 6mm) is adequate. 

• 

Load and center the films on top and bottom 

unwind shafts with the dull adhesive side facing out 
and the unwind brake tension released.  

NOTE! Check if the film widths of the lower 
and upper web are the same! 

• 

Remove the front table for easier webbing access. 

• 

Remove the Wind-up Idler and place a spare core 

over it and insert back into place. 

• 

Apply either double stick tape or a strip of the 

pressure-sensitive mounting adhesive film across 
the width of the spare core and remove the backing.  

• 

TOP FILM: (film with a release liner) Pull the film 
forward off the top unwind shaft and adhere the 
release liner (facing up) smoothly to the adhesive on 

the core. Take care to ensure that the release liner is 
pulled square with the roll of film and that no 

diagonal wrinkles are apparent.  

• 

Separate the film from the release liner secured to 

the core and pulling the film squarely downward, 
adhere it to the film draped over the face of the 

bottom roller.  

TIP: Using a piece of tape will assist with this 

step. Adhere the tape securely to a corner of the 
film on the spare core so that the tape extends 

past the edge. Pull the tape, and the film will 
separate from the release liner. 

• 

BOTTOM FILM: Pull the film up from the bottom 
unwind shaft and place it evenly over the top film 

across the face of the top roller.  

• 

Set the Shim Wheels to 1/16” (2mm) to allow for 

the thickness of a leader-board. 

• 

FILMS INTO NIP: Use the leader-board to push 
the film(s) into the main roller nip. 

• 

Lower the top roller and return the in-feed table to 

its working position. 

NOTE! Keep the film under tension (holding 

back on the film roll) to prevent the 
photoelectric eyes being tripped. 

• 

Using the foot switch, advance the leader board 
through the nip. 

• 

Release the footswitch, raise the top roller and set 
the Shim Wheels to ‘0’, then lower the roller again. 

• 

Moving to the rear of the laminator, with the film 
and leader board hanging over the rear table, cut off 

the leader board.  

• 

Return to the front of the laminator and using the 
footswitch, apply light unwind brake tension 

gradually on both unw ind shafts until there are no 
wrinkles in the film as it goes into the nip  

NOTE! Best results will be obtained when the 
film unwind tension is zero or very light. 

• 

Run the laminator for about 3 feet (1 meter), to 
work out any wrinkles. If wrinkles persist, cut the 

film and web the laminator again. 

Y

OU ARE NOW READY TO FEED IMAGES

U n w i n d
  S h a f t

      T O P  

ROLLER

BOTTOM 

ROLLER

Wind-Up 

  Idler

Pressure-Sensitive Over-Laminate

Pressure-Sensitive Mounting Adhesive

U n w i n d

  S h a f t

Release Liner

 

Figure 9. Webbing films with Release Liners for 

North America 

Summary of Contents for Image 600-C

Page 1: ...Image 600 C Laminator Image 600 C Laminator Owner s Operation Manual...

Page 2: ...ERATION 13 SET UP AND OPERATION 14 SET UP AND OPERATION 15 FEEDING IMAGES 16 WEBBING FILMS WITH A RELEASE LINER NORTH AMERICA 17 WEBBING FILMS WITH A RELEASE LINER EUROPE ASIA 18 DECALING PRESSURE SEN...

Page 3: ...ge600 C laminator has been designed to be used with SEAL Brands materials When used with these products you are able to mount mount and laminate and encapsulate prints Your laminator has been tested w...

Page 4: ...Refer also to the Technical Specifications page for more information IMPORTANT SEAL recommends that a licensed electrician in accordance with electrical codes in your area install your mains power or...

Page 5: ...y will affect the prints being laminated causing problems with film adhesion WATER AND MOISTURE If the laminator is installed in a damp room or near water the electrical power supply must be in accord...

Page 6: ...ith the laminator in the future Remove the transport bolts from the skid s transport plates with an open end wrench or adjustable wrench Using the wrench back the bolt up enough to clear the cabinet c...

Page 7: ...ill go up automatically when air is connected Remove the foam placed between the top and bottom roller Remove the stickers securing the protective paper on the rolls using your fingers only Then gentl...

Page 8: ...air WARNING Make sure the door interlock on the left side cabinet is disengaged when opening the right side cabinet door for any maintenance The door interlock automatically shuts the laminator power...

Page 9: ...he laminator WARNING On Domestic version laminators the foot switch overrides the photoelectric eyes When the photo eye is blocked a BUZZER sounds warning of close proximity to the nip Use care to kee...

Page 10: ...ller 4 Swing out Unwind Shafts 2 Easy loading and positioning of materials Suitable for rolls wound onto a 3 inch ID core 5 Braking System A braking system with Lock Collars and adjustable Brakes for...

Page 11: ...Emergency Stop 4 Speed Adjustment Knob Use this knob to adjust the speed of the roller rotation Turn the knob clockwise to increase the speed and counter clockwise to decrease the speed 5 Motor ON OFF...

Page 12: ...g the speed control knob counter clockwise should decrease the speed of the roller rotation Press the green Motor Switch DOWN and the rollers should stop rotating Press the footswitch and the rollers...

Page 13: ...ottom rollers Normally a press of 025 0 6mm is sufficient Figure 5 Shim Wheel Adjustment SHIM WHEEL SETTINGS Whenever you mount onto a board etc it is important to adjust the rollers to create a gap n...

Page 14: ...k collar IMPORTANT Make certain that you place the roll of film on the unwind shaft so that the material will feed with the adhesive side facing away from the rollers Press the unwind shaft firmly bac...

Page 15: ...tic version laminators the foot switch overrides the photoelectric eyes Interrupting the photoelectric safety eyes does NOT stop the laminator when using the footswitch A BUZZER will sound warning of...

Page 16: ...in the image Feed the image into the laminator ensuring that the leading edge is parallel to the roller NOTE Do not stop the motor while an image is being finished as this can cause marks in the outpu...

Page 17: ...o a corner of the film on the spare core so that the tape extends past the edge Pull the tape and the film will separate from the release liner BOTTOM FILM Pull the film up from the bottom unwind shaf...

Page 18: ...o a corner of the film on the spare core so that the tape extends past the edge Pull the tape and the film will separate from the release liner BOTTOM FILM Pull the film up from the bottom unwind shaf...

Page 19: ...ive mounting adhesive LAMINATOR SETTINGS FRONT CONTROL PANEL Main Roller Pressure 35 40 PSI Motor Speed Setting 3 5 FPM 1 1 5 MPM WEBBING SETTINGS Web Tension Top Light to Medium Web Tension Bottom Li...

Page 20: ...t caught by the nip Flip the un tacked portion of the image over the top roller with one hand so that the release liner can be peeled off the image with the other hand Depress the foot switch to feed...

Page 21: ...ce of both rollers Press the foot switch and using the leader board push the adhesive into the roller nip Release the foot switch when the rear edge of the leader board is almost leaving the roller ni...

Page 22: ...t Web Tension Bottom NA Shim Wheel Setting Substrate determined IMPORTANT Ensure that the Shim Wheel settings of the rollers correspond to the board sled thickness NOTE Web the top laminate following...

Page 23: ...he process of coating a substrate with an adhesive mounting film onto which an image can be mounted PRESS The amount of force in distance put on anything that passes between the top and bottom rollers...

Page 24: ...______________________ _______________________________________ _______________________________________ ________________________________________ ________________________________________ _______________...

Page 25: ...BING PROCEDURE ________________________________________ ________________________________________ ________________________________________ ________________________________________ _____________________...

Page 26: ...ich may cause costly repairs and will void your warranty Call Technical Service for further assistance see rear cover CLEANING THE ROLLERS IMPORTANT Clean the laminating rollers every day to prevent a...

Page 27: ...s to record dates that authorized safety or maintenance personnel perform these laminator maintenance procedures Proper maintenance of your laminator ensures receiving many years of profit from your i...

Page 28: ...h will be illuminated Turn the motor speed up Unplug the laminator and check the fuses Only authorized safety or maintenance personnel should do this Images or Prints are rippling or jumping as they a...

Page 29: ...ner Kit 6006 Circuit Board Assy Domestic only 4020 Circuit Breaker Therm 1A 129800 Circuit Breaker Therm 2A 129815 Clutch Drive Kit 4001 PART DESCRIPTION PART Clutch Drive O ring 169007 Clutch Idler K...

Page 30: ...9 cm Maximum Board Thickness 1 2 54 cm Nip Settings 0 1 16 1 8 3 16 1 4 3 8 1 2 3 4 1 and 1 16 0 2 3 5 6 10 13 19 25 and 2 mm ELECTRICAL REQUIREMENTS Single phase version Domestic 120 240 VAC 50 60 Hz...

Page 31: ...ll transfer health and safety obligations to the user WARNING Changes or modifications to this unit not expressly approved by the party responsible for compliance could void the user s authority to op...

Page 32: ...cal codes in your area Specifications subject to change without notice Seal Graphics Seal Graphics Canada Seal Graphics U K Ltd Seal Graphics Europe BV Seal Graphics Pacific Americas Corporation 1601...

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