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80

Pro

Mounter, Laminator and Encapsulator

User Manual

UM112EN, Rev.1.0

Nov.2003

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Summary of Contents for 80Pro

Page 1: ...English Fran ais Deutsch Espa ol Italiano 80Pro Mounter Laminator and Encapsulator User Manual UM112EN Rev 1 0 Nov 2003...

Page 2: ...2 User Manual 80Pro...

Page 3: ...ng processes high quality lamination panel mounting of images mounting and laminating in one pass decaling encapsulating images Image roll to roll processing A vast number of laminating products are a...

Page 4: ...ranty information It also describes the safety features installed on the machine and gives a number of safety instruction and warnings Read this chapter carefully Chapter 2 provides a general descript...

Page 5: ...g 9 1 3 2 In this manual 9 1 3 3 On the machine 10 2 Description 11 2 1 General description 11 2 2 Parts identification 12 2 2 1 Machine parts 12 2 2 2 Laminating foiles 13 2 3 Process principle 14 3...

Page 6: ...tension 33 5 3 5 Pressure setting 33 5 4 Webbing 34 5 4 1 Upper section only 34 5 4 2 Upper and lower section 36 5 4 3 Roll to roll 38 5 4 4 Pull rollers 39 5 4 5 Unloading 39 5 5 Processes 40 5 5 1...

Page 7: ...ufacturer or its representative shall not be liable for any damage caused by the machine nor loss of productivity Warranty is voided when Changes or modifications are made to this machine not explicit...

Page 8: ...is device performs a check of the operation between transmitter and receiver When an error is detected e g the signal is interrupted the motor controller will be disabled and the motor will stop The s...

Page 9: ...G FILMS THROUGH LAMINATING ROLLERS WILL CAUSE BUILD UP OF ELECTROSTATIC CHARGES An anti static floor coating and wearing anti static clothing and footwear can reduce the risk of ESD shock 1 3 2 In thi...

Page 10: ...ty bar 1 ROTATING PARTS 2 DANGER OF GETTING INJURED BY ROTATING PARTS MAKE SURE THAT THESE ROTATING PARTS DO NOT CATCH YOUR FINGERS CLOTHING HAIR ETC This symbol is placed on in feed table arms on the...

Page 11: ...lled in front of the pull roller set When both heaters are turned on the cooling device will prevent the pull rollers from warming up too much and therefore prevents the encapsulation result from show...

Page 12: ...cy button 10 Control panel 11 Swivelling arm 12 Heater control 13 Unwind tension control 14 Nip setting indication 15 Unwind wind up tension control 16 Wind up tension control 17 Cooling fan ON OFF sw...

Page 13: ...emovable foil 6 also functions as carrier The top layer is a normal pressure sensitive laminate in this case with a release liner Heat sensitive laminates in general have no release liners 4 so they j...

Page 14: ...pper section that has to be removed It runs over a splitter bar 7 where the release liner is removed This release liner is rolled up onto a cardboard core placed on the wind up shaft 4 in the upper se...

Page 15: ...e 3 2 Machine dimensions 3 2 1 Uncrated Metric American Width 267 cm 105 in Height 165 cm 65 in Depth excl in feed table 59 cm 23 2 in Maximum depth 108 cm 42 5 in Working height 90 cm 35 4 in Weight...

Page 16: ...imum panel thickness 38 mm 1 5 in Roll core inside diameter 76 2 mm 3 in 3 4 Machine specifications Power supply Europe 3N PE 230VAC 10 50 60Hz 25A USA 1N PE 230VAC 10 50 60Hz 50A For the correct supp...

Page 17: ...tened onto a wooden pallet Note Unpacking the machine requires at least 2 persons The machine is equipped with castors that allow easy movement Place the pallet in a space where there is enough room t...

Page 18: ...ock 6 90 to make room for the machine to pass by 9 Turn up the four leveling feet 2 completely to put the machine on its castors 5 10 Roll the machine off carefully from the pallet using the ramps WAR...

Page 19: ...d the main roller axis and move up the top main roller to remove the transport blocks from the nip Cut the straps holding the upper pull roller and open the pull rollers to remove the transport plates...

Page 20: ...eet up completely to prevent them from bending or breaking if accidentally bumping into an obstacle On rough surfaces use a pallet truck or forklift Set the forks as far appart as possible When moving...

Page 21: ...the nip and let the machine run at low speed to avoid uneven hot spots 5 1 1 Control panel This paragraph describes the controls and indicators on the control panel When LED s are blinking this indic...

Page 22: ...ton Press for 1 second to switch slow mode ON or OFF To run at the fixed slow mode speed the footswitch must be pressed CAUTION When slow mode is active the machine can still run at high speed Slow mo...

Page 23: ...p 7 or down 6 buttons again If the actual temperature is lower than the set temperature the heater element is turned ON and in the operation display position 2 OP1 is displayed Note The heated roller...

Page 24: ...wire 1b wire attached to a pull and hold switch When the wire is pulled or stept on the switch will immediately stop the rollers The switch is locked in this position and has to be pulled before the m...

Page 25: ...is will act as a unwind brake Turning the knob counter clockwise will release the brake Turning the knob further counter clockwise will set an amount of friction between the shaft and the driving spro...

Page 26: ...r plate Slitters 12 optional Figure 14 Slitter controls Slitters are used to cut off the edges with an adjustable width from the result when encapsulating roll to roll The slitters A and B are sliding...

Page 27: ...of the lower roller The upper roller moves into the table where it replaces the table element H The upper roller can be lifted from the bottom roller with the handle E which rotates an excentric F on...

Page 28: ...l flow and the tension setting of the unwind shafts Reverse indicator flashing Motor overload Press the stop button and check the material flow and the tension setting of the wind up shafts Forward an...

Page 29: ...the footswitch is released To return control to the control panel without stopping press and hold the start button release the footswitch and then release the start button Rotation is stopped when th...

Page 30: ...se button will start rotation at normal speed in the reverse direction Slow mode speed Slow mode speed is a fixed low speed see specifications independent from the speed control Slow mode speed can on...

Page 31: ...hould just touch the edges of the recess Figure 16A d 8 2 5 mm If not see chapter 6 Maintenance Figure 16 Auto grip shaft When the shaft is rotated inside a cylinder the rubber cord will move to the s...

Page 32: ...he machine 3 Insert the shaft into the core cylinder of the film roll holding the auto grip shaft as in Figure 17 Figure 17 Auto grip shaft position 4 Place the shaft with the film roll in the correct...

Page 33: ...l prevent film to unwind without tension On the motor driven wind up shaft it allows the shaft to slip and adapt its rotation speed to the speed of the film 5 3 5 Pressure setting Thin images When pro...

Page 34: ...or idler where the release liner is separated from the film To increase contact surface with the heated main roller heat sensitive film also runs via this idler splitter bar In this section an unwind...

Page 35: ...the image untill it butts up with the panel 12 Start at a low speed and keep feeding the image 13 When the panel is through the nip set the pressure to 80 14 Put the images on top of the end of the re...

Page 36: ...plitter bar and upper roller Pressure sensitive film without a release liner from the top unwind shaft must be fed over the splitter bar 3 Pull the film forward until it almost reaches the in feed tab...

Page 37: ...l roller in the upper position and lock it on both sides 9 Lower the in feed table 10 Push the films with a leader panel into the nip using slow mode Note Use a leader panel of the same material thick...

Page 38: ...ith or without release liner must be webbed on the top unwind shaft in the upper section and in the lower section only a laminate without a release liner can be used Figure 22 Webbing image from roll...

Page 39: ...5 Unloading Unloading can start when the last image is completely through the nip and the pull rollers when used Use a blade cutter to cut the materials Cut the laminates just before the splitter bar...

Page 40: ...1 Stow away the image guide and table roller 2 Remove the shafts from the upper section 3 Preset the nip and the pressure see section 5 3 5 4 Put the board on the in feed table Figure 25 Mounting imag...

Page 41: ...e upper roller 5 preventing the image from wrinkling Note For the best result do not stop while feeding an image 5 5 2 Pre coating panels This process is used to coat boards substrates with a pressure...

Page 42: ...r option is to use release liner as bottom laminate in a double sided lamination proces see section 5 5 5 After a laminated image is cut free the release liner will separate of itself from the image 5...

Page 43: ...ame as double sided lamination section 5 5 5 This decal can later be mounted onto a panel or other substrate 5 6 Settings Every laminate and every image material has different characteristics So it is...

Page 44: ...lean the shafts and the rubber cords on it as required 6 1 1 Cleaning the silicone covered rollers The rollers must be cleaned regularly to prevent a build up of adhesive residue This may eventually d...

Page 45: ...ect as follows Loosen the clamp 2 with the screw 1 until the cord is free on one side Shorten the cord by approximately 10 mm 4 in Put the end of the cord back underneath the clamp 2 Secure it by tigh...

Page 46: ...w Figure 29 Wrinkles due to low unwind tension Increase the unwind tension until the wrinkles 6 in the film on the roller disappear The lines 7 in the process result will disappear as well Pull tensio...

Page 47: ...ask for technical assistance Material rolls are jumping A regular tick can be heard in the shaft suspension Adjust the shaft support 1 by turning up or down the screw 2 with an Allen key Figure 33 Sha...

Page 48: ...hesive backing to make an image self adhesive On the side that is in contact with the image the carrier has an adhesive with or without release liner The carrier can function as release liner or be su...

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