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Sea Tel, Inc. 
4030 Nelson Avenue 
Concord, CA   94520 
Tel:  (925) 798-7979 
Fax: (925) 798-7986 
Web: 

http://www.cobham.com/seatel

 

 

Sea Tel Europe 
Unit 1, Orion Industrial Centre 
Wide Lane, Swaythling 
Southampton, UK S0 18 2HJ 
Tel:  44 (0)23 80 671155 
Fax: 44 (0)23 80 671166 
Web: 

http://www cobham com/seatel

 

Sea Tel Inc is also doing business as Cobham SATCOM - Maritime

 

August 19, 2013   

Document. No. 140055   Revision  A

 

 

INSTALLATION MANUAL  

FOR SEA TEL 4009-9 BROADBAND-AT-SEA  

TRANSMIT / RECEIVE SYSTEM  

 

 

 

 

 

Summary of Contents for 4009-9 BROADBAND-AT-SEA

Page 1: ...1 Orion Industrial Centre Wide Lane Swaythling Southampton UK S0 18 2HJ Tel 44 0 23 80 671155 Fax 44 0 23 80 671166 Web http www cobham com seatel Sea Tel Inc is also doing business as Cobham SATCOM...

Page 2: ...in this manual The Sea Tel Series 09 10 antennas will meet the off axis EIRP spectral density envelope set forth in FCC 47 C F R 25 222 a 1 when the input power density limitations listed in our FCC D...

Page 3: ......

Page 4: ...limited to 21 6 dBW 4kHz 0 9 Meter Ku Band Model 3612 is limited to 20 3 dBW 4kHz 1 0 Meter Ku Band Models 4003 4006 4009 4010 are limited to 16 3 dBW 4kHz 1 0 Meter Ku Band Model 4012 is limited to 1...

Page 5: ...pedestal 2 2 2 4 MOUNTING HEIGHT 2 3 2 5 MAST CONFIGURATIONS 2 4 2 5 1 Vertical Masts 2 4 2 5 2 Raked Masts 2 4 2 5 3 Girder Masts 2 5 2 5 4 Truss Mast 2 5 2 6 SAFE ACCESS TO THE ADE 2 5 2 7 BELOW DE...

Page 6: ...rical Double check wiring connections 3 17 3 9 POWER UP 3 17 3 10 61BANTENNA MAINTENANCE 3 18 3 10 1 Balancing the Antenna 3 18 3 10 2 Fine Balance and Monitoring Motor Drive Torque 3 18 4 BASIC SETUP...

Page 7: ...0 5 10 2 4 STEP INTEGRAL 10 5 10 2 5 SEARCH INC 10 5 10 2 6 SEARCH LIMIT 10 5 10 2 7 SEARCH DELAY 10 5 10 2 8 SWEEP INC 10 6 10 3 SAVE NEW PARAMETERS 10 6 11 SETUP BLOCKAGE RF RADIATION HAZARD ZONES 1...

Page 8: ...3 15 7 TEST VOICE OVER IP VOIP OPERATION 15 3 16 INSTALLATION TROUBLESHOOTING 16 1 16 1 WARRANTY INFORMATION 16 1 16 2 TROUBLESHOOTING THE ACU 16 1 16 2 1 ACU display is blank 16 2 16 2 2 ACU Status...

Page 9: ...9 3 19 2 2 SBS Interface 19 3 19 2 3 Control Interface 19 4 19 2 4 NMEA Interface 19 4 19 3 ENVIRONMENTAL CONDITIONS 19 4 19 4 DAC 2202 AC POWER CONSUMPTION 19 5 19 5 CABLES 19 5 19 5 1 IF Signal Cabl...

Page 10: ...ES 20 7 20 12 1 Antenna Control Cable Provided from ACU to the Base MUX 20 7 20 12 2 Antenna L Band IF Coax Cables Customer Furnished 20 7 20 12 3 Multi conductor Cables Customer Furnished 20 7 21 DRA...

Page 11: ...zes 131 3 cm 50 inches Diameter 155 cm 60 inch Diameter 1 76 M 66 inch Diameter 201 59cm 76 inch Diameter 205 23cm 81 inch Diameter Air Conditioning available for this radome ONLY 1 2 System Cables AC...

Page 12: ...ted to the below decks equipment NOTE The RXIF from EACH antenna MUST be connected to the RF IN J6 on the rear panel of its respective ACU then RFOUT J7 is connected to the RXIF input of the Dual Ante...

Page 13: ...t recommended that BUC power be supplied through the dual channel rotary joint of the antenna a BUC power supply is provided on all Series 09 antenna pedestals The blockage SW2 output GPS output and m...

Page 14: ...NOT a status logging system or a diagnostic system In addition OpenAMIPTM is intended for a typical installation whereby a specific satellite modem and Antenna system are properly configured to work t...

Page 15: ...HF antennas 1000W The ADE should also be mounted more than 4 meters 12 feet from any short range VHF UHF antennae The ADE should be mounted more than 2 5 meters 8 feet away from any L band satellite...

Page 16: ...ensure the mounting pedestal is properly aligned with the stiffeners under the deck plating 2 3 2 ADE Mounting Considerations Mounting the radome directly on the deck or platform prevents access to t...

Page 17: ...let welds with throats equivalent to the thickness of the thinnest base material 8 For an ADE mounted greater than 0 6 meters 24 inches above the ship s structure at least one 1 foot rung should be ad...

Page 18: ...ts are most commonly found on cargo ships they are simple inelegant and functional They are also fairly stiff against torsional reaction and lateral vibrations as long as the ADE is mounted on a stiff...

Page 19: ...equipment are mounted A typical truss mast is shown in this photograph Like a girder mast truss masts are especially stiff in the athwart ship direction Unlike a girder mast the truss can be made to b...

Page 20: ...nsure all debris has been cleared out of the conduit and again after passing the cable to ensure no trapped moisture exists The ends of the conduit shall be sealed with cable glands preferred mastic o...

Page 21: ...ed so that active common and neutral ground legs are all made or broken simultaneously All circuit legs shall be carried in the same cable jacket 2 8 4 ACU Power Cable Outlet The AC power for the ACU...

Page 22: ...4009 9 Installation Manual Site Survey 2 8 This Page Intentionally Left Blank...

Page 23: ...3 2 Assembly Notes and Warnings NOTE All nuts and bolts should be assembled using the appropriate Loctite thread locker product number for the thread size of the hardware Loctite Description 222 Low...

Page 24: ...nnot be provided in the mounting surface provide a short ADE mounting stanchion to mount the ADE on which is tall enough to allow access into the radome via the hatch Ladder rungs must be provided on...

Page 25: ...zed with bare thread that will rust if left exposed to the weather 3 3 2 Installing the 50 60 or 66 Radome Assembly The antenna pedestal is shipped completely assembled in its radome 1 Man the tag lin...

Page 26: ...cker requiring longer strain reliefs than the ones provided by Sea Tel Refer to the strain relief installation procedure provided in the Drawings chapter of this manual 9 Man the tag line and have the...

Page 27: ...rallel with centerline of the ship as possible any variation from actual alignment can be electrically calibrated if needed 13 Using Loctite 271 install the four fender washers and hex nuts provided i...

Page 28: ...locks provided 21 If cables larger than 1 65cm 0 65in outer diameter will be used larger single cable Roxtec Multidiameter CM 40 10 32 blocks are available to allow three cables of up to3 25cm 1 28in...

Page 29: ...red Sea Tel uses braid to cross axes of the antenna pedestal and to connect various subassemblies together Wire is the easiest to install and connect and is readily available with a weather protective...

Page 30: ...ure should it be required 4 Verify that the antenna rotates freely and easily a full 360 degrees CW CCW in azimuth 3 5 2 Removing the EL Shipping Stow Restraint 1 The EL shipping stow restraint is for...

Page 31: ...s and washer from the stow pin bolt 4 Remove the stow pin bolt from the bracket 5 Remove the washer from the stow pin bolt and thread one of the two hex nuts onto the bolt and tighten 6 Put one of the...

Page 32: ...tates freely through its full elevation range of motion 3 5 3 Removing the CL Shipping Stow Restraint 1 The CL shipping stow restraint is formed by a red locking bar with adjustable bumpers at each en...

Page 33: ...m level freely through its full cross level range of motion 3 6 Installing the Below Decks Equipment 3 6 1 General Cautions Warnings CAUTION Electrical Shock Potentials exist on the Gyro Compass outpu...

Page 34: ...e Base Multiplexer Panel on the rear of the 19 equipment rack or other suitable location that is within 6 feet of the rear panel connections of the ACU It is four rack unit height 4 Install your satel...

Page 35: ...F Signal Input to the ACU Connect the RXIF cable from the Base Multiplexer to the J6 RF IN connector on the rear of the ACU This input provides satellite signal to the tracking receiver inside the ACU...

Page 36: ...t to ground or open circuit on the SW1 screw terminal to control devices which have their own power source JP2 SW2 blockage RF radiation hazard output Provides TX Mute control to the Satellite Modem f...

Page 37: ...ou wish to use it in an Open AMIP configuration you will use an Ethernet patch or cross over cable as is appropriate to connect to your LAN Refer to the Setup Modem Connections Setup and Test chapter...

Page 38: ...whenever the antenna is within the programmed AZ LIMIT zone s or is Searching Targeting or is mispointed 0 5 degrees from satellite peak This output is commonly used to drive If your modem cannot use...

Page 39: ...inal is used to provide a Pseudo GPS GGA and GLL formats output to other system components such as a Satellite Modem 3 7 8 Other BDE connections Connect your other Below Decks Equipment ie telephone f...

Page 40: ...y moving existing counter weights from the left to the right or from the right to the left Always move weight from one location on the equipment frame to the same location on the opposite side of the...

Page 41: ...the reference line indicates that the CL axis is being driven CCW Left in CL Example The antenna pictured in the screen capture below is imbalanced so that it is Right Heavy The CL trace is plotting a...

Page 42: ...4009 9 Installation Manual Installation 3 20 The Azimuth display plots below the red line as the antenna is driven CW and plots above the red line as the antenna is driving CCW...

Page 43: ...meters at the EL TRIM selection Press BOTH the LEFT and the RIGHT arrow keys momentarily to access to the SAVE NEW PARAMETERS parameter Access is only required after installation or repairs of your an...

Page 44: ...t for values for some other common Satellite Modems and other SYSTEM TYPE parameter information REMOTE PARAMETER 4009 5009 6009 Optimize using Lesson MK2 PCU Advantech 4W BUC Configuration Number N0xx...

Page 45: ...er 2 for Step By Step gyro or NMEA gyro 1 for 1 1 Synchro with S D Converter 0 for No Gyro linear AZ Search Mode No Heading input available 5 2 Updating the GYRO TYPE parameter To manually update pres...

Page 46: ...4009 9 Installation Manual Setup Ships Gyro Compass 5 2 This Page Intentionally Left Blank...

Page 47: ...t is this IF value that will be entered into the ACU for tracking purposes Example assuming an LNB LO value of 11 25GHz 12268 0 MHz 11250 0 MHz 1018 0 MHz IF Identifying the Downlink RF using SatcoDX...

Page 48: ...enna systems are powered by the antenna itself above decks and thus there is no applicable use for VOLT control For antenna systems that have voltage and tone controlled multiband LNB s installed you...

Page 49: ...K DISP parameter controls Tone Voltage and Aux functions remotely on the antenna pedestal Voltage and Tone are used to select the desired band of dual band tri band and quad band LNBs The Aux function...

Page 50: ...4009 9 Installation Manual Setup Band Selection 7 2 This Page Intentionally Left Blank...

Page 51: ...reen press the NEXT key DAC2202 without hitting ENTER to escape this screen without submitting the new AZ and EL Trim values NOTE AUTO TRIM LOCKED will be displayed on the front panel indicating that...

Page 52: ...arget the satellite several times to verify that targeting is now driving the antenna to a position that is within 1 0 degrees of where the satellite signal is located 8 4 AZ TRIM Azimuth trim offset...

Page 53: ...d with Optimizing Targeting When Optimizing Targeting small variations up to 5 0 degrees in azimuth can be easily corrected using the AZ TRIM parameter If it is NOT close stops before the bow or conti...

Page 54: ...und of to 223 Set and Save HFO to 223 using the To Enter the HFO value procedure below 9 1 2 You Observe Home Pointing is LEFT of the Bow line 1 In this example I observe that the Home position is sho...

Page 55: ...ter menu at the EL TRIM parameter window Press DOWN arrow key numerous times about 21 until you have selected the REMOTE COMMAND window In the REMOTE COMMAND window press the LEFT arrow key until you...

Page 56: ...is directly forward of the entry hatch in the radome base The Home Flag signal into the PCU presets the relative position counter to the value stored in the Home Flag Offset default value saved in th...

Page 57: ...t centers Re initialize the antenna and verify that when at home flag position it is pointed in line with the ships bow Do NOT change the Home Flag Offset value saved in the PCU small variations will...

Page 58: ...4009 9 Installation Manual Setup Home Flag Offset 9 6 This Page Intentionally Left Blank...

Page 59: ...ther time resulting in an increasing spiral pattern as shown 10 1 1 Default Standard Box Search Pattern The factory default search pattern in the ACU is a standard box pattern You configure the ACU to...

Page 60: ...cally 15 counts SEARCH LIMIT leave this set to the default value for your antenna model SEARCH DELAY default or any number of seconds from 1 255 that you would prefer that the ACU wait before starting...

Page 61: ...r 2 4M to 3 6M antenna systems Mid size antennas can be driven a little faster set to 0063 8 degrees second for 2M antennas models Smaller antennas should have faster speeds set to 0079 18 degrees sec...

Page 62: ...Note the Peak on satellite AGC value move EL and note the off satellite Noise Floor AGC value Calculate the Difference between Peak AGC and Noise Floor AGC AUTO THRES should be set to 1 3 to of the D...

Page 63: ...setting is equal to the full 3dB beamwidth of your antenna Default value is 15 these systems To manually update press the LEFT arrow key to bring the cursor under the least significant character Cont...

Page 64: ...he LEFT arrow key to bring the cursor under the least significant character Continue to move the cursor until the desired character to be edited is underscored selected Use the UP or DOWN arrow keys t...

Page 65: ...levation value that represents the top of the blockage between the two azimuth limit points in the EL LIMIT 12 parameter AZ LIMIT 3 is the Lower Relative AZ limit CCW point and AZ LIMIT 4 is the Upper...

Page 66: ...ockage when the antenna is at higher elevation angles where it is able to look over the structure Up to four zones may be mapped Only zones which are needed should be mapped in AZ LIMIT pairs In unlim...

Page 67: ...ite signal from Antenna B whenever Antenna A is blocked The switches will not change state if both antennas are blocked or if both are on satellite Antenna A is the same as the previous example and it...

Page 68: ...ware includes 5 volt polarization you will not see these AZ EL LIMIT parameters EXAMPLE 4 Overlaid Blockage Zones A ship has a Sea Tel antenna mounted on the center line of the ship A mast mounted on...

Page 69: ...this case the mast height only causes blockage up to an elevation of 55 degrees so we set EL LIMIT 78 to 0550 If the antenna is between these two AZ Limit points but the elevation is greater than 55...

Page 70: ...4009 9 Installation Manual Setup Blockage RF Radiation Hazard Zones 11 6 This Page Intentionally Left Blank...

Page 71: ...itude as an input to the satellite modem for mobile mode operation All modems must be set for mobile operation 12 1 Jumper Selection JP1 JP4 are used to couple in pull up resistors for the below liste...

Page 72: ...connection is also routed to the Console and OBM RJ45 ports JP5 Voltage Output Select Select 12VDC or 24VDC Default is 12VDC JP6 GPS NMEA Output Select Default is SHORTED Shorted provides GPS latitud...

Page 73: ...7 Not Used 12 4 Hughes Modems Terminal Mounting Strip Jumpers JP1 Open JP2 Shorted JP3 Open JP4 Open JP5 must be set to 12VDC JP6 Shorted Model Lock output Mute input Recommended SYSTEM TYPE GPS Input...

Page 74: ...ath off Check continuity of the wire color code to identify color of the wires from pins 1 2 3 6 to make the connections below 1 Connect the wire from RJ 45 pin 1 to the SW2 TX Mute terminal of the Te...

Page 75: ...the DishScan signaling in the Azimuth entry display Relative position of the antenna is RARELY more desirable than the DishScan signaling 16 Reverse blockage output logic SW2 logic hi blocked If you...

Page 76: ...ellite modem to disable the TX output signal from the Satellite TXRX Modem whenever the antenna is within the RF Radiation Hazard zone s When used for FCC TX Mute logic output for a single Sea Tel TX...

Page 77: ...window Record the frequency that the tracking receiver is currently tuned to Press LEFT or RIGHT arrow key to bring up the cursor under the units digit Use the UP or DOWN arrow keys to increment or d...

Page 78: ...y will still be effective but will be lost when power is removed or the RESET key is pressed Simultaneously press and quickly release the LEFT and RIGHT arrow keys to access SAVE NEW PARAMETERS direct...

Page 79: ...by placing a level bubble on the LNB itself During Cross Pol isolation tests enter in the known skew value of the satellite then as instructed by the NOC to drive the feed assembly increase or decrea...

Page 80: ...signal peak and then fall the same amount as noted in step 6 9 Note this SAT SKEW value 10 Set SAT SKEW to mid way between the value noted in step 7 and 9 11 Save your new SAT SKEW value 13 4 Optimiz...

Page 81: ...14 3 5V SCALE May not be in your software 90 degree 5V Polang servo motion scale factor To manually update press the LEFT arrow key to bring the cursor up under the least significant character Continu...

Page 82: ...keep the azimuth rate sensor position from eventually drifting away at a rate faster than the tracking loop can correct by using the tracking errors to regulate the rate sensor bias Satellite Referen...

Page 83: ...rated GPS antenna is automatically updating the positional information 1 Press the NEXT key until the Ship s menu is displayed 2 Press the ENTER key to isolate the Latitude entry menu 3 Press the LEFT...

Page 84: ...8 in the bottom left hand side of the Azimuth Sub menu display screen A normal displayed response would be opposite than that of the axis driven i e for an antenna driven up CW is azimuth you would ex...

Page 85: ...r 16 value to reverse the output logic from the ACU To Test the blockage function 1 Press the NEXT key until you are at the Status menu Press ENTER to access the Tracking menu 2 Press the RIGHT arrow...

Page 86: ...4009 9 Installation Manual Functional Testing 15 4 This Page Intentionally Left Blank...

Page 87: ...e system WARNING RF Radiation Hazard When the transmit receive system is in operation no one should be allowed anywhere within the radiated beam being emitted from the reflector The ultimate responsib...

Page 88: ...nna pedestal inside the radome If the connections are good call your dealer to report this failure and arrange for repair service 16 3 Troubleshooting Ships Gyro Compass problems Ships Heading display...

Page 89: ...indicate the correct heading If the display is off by 60 180 or 300 degrees this indicates that R1 and R2 are reversed Reverse R1 and R2 and recheck the heading display If the display is off by 120 o...

Page 90: ...e is 90 VAC between them Verify that when the ship changes direction the display shows change in the same direction If the direction is correct but the heading is incorrect go to step C 3 If the ship...

Page 91: ...nts The order the restraints are installed is not critical 17 1 1 Installing the AZ Shipping Stow Restraint 1 The AZ shipping stow restraint is formed by a buckle web strap wound around the azimuth po...

Page 92: ...position the hardware from left to right is the stow pin bolt head hex nut washer bracket washer hex nut So the pin section of the stow pin bolt is NOT inserted into the hole in the elevation driven s...

Page 93: ...Put one of the washers onto the stow pin bolt and insert it into the bracket toward the elevation driven sprocket 7 Put the other washer and then thread the two hex nuts onto the bolt 8 Tighten the h...

Page 94: ...ening under the cross level beam 5 Insert the adjustable bumper into the vacant hole on the end of the locking bar 6 To restrain the cross level axis of the antenna use a 7 16 open end wrench to tight...

Page 95: ...required 4 Verify that the antenna rotates freely and easily a full 360 degrees CW CCW in azimuth 17 2 2 Removing the EL Shipping Stow Restraint 1 The EL shipping stow restraint is formed by a stow pi...

Page 96: ...nuts and washer from the stow pin bolt 4 Remove the stow pin bolt from the bracket 5 Remove the washer from the stow pin bolt and thread one of the two hex nuts onto the bolt and tighten 6 Put one of...

Page 97: ...na 4009 9 Installation Manual 17 7 8 Tighten the hex nut to prevent the hardware from loosening while in the un stowed configuration 9 Verify that the antenna rotates freely through its full elevation...

Page 98: ...only one end shown 2 To un restrain the cross level axis of the antenna use a 7 16 open end wrench to loosen the nut on the top side of the locking bar either end of the bar 3 Remove the bottom nut of...

Page 99: ...erating system 18 2 Installing the ADE Bluetooth Hardware The IOGear serial Bluetooth is shown below other manufacturer models may be used 1 Turn Tracking OFF at the ACU 2 At the ADE open the hatch in...

Page 100: ...ll that software if necessary 3 Once the setup is completed you should be prompted to enter a password to establish a link from Master TX to Slave dongle RX 4 The computer will automatically assign a...

Page 101: ...he sections below to remove the hardware from ADE BDE before returning to normal operation 6 When use of diagnostic mode is completed refer to Operation mode 18 5 Removing the ADE Bluetooth Hardware 1...

Page 102: ...any of these assemblies you must install the software from a direct connection to the ACU 1 With Bluetooth hardware installed and setup per the Installing the ADE Bluetooth Hardware and Installing th...

Page 103: ...pha Numeric Display 2 Line 20 Character Alpha Numeric Next Button Cycles display between Ship Satellite Antenna and Status 4 Position Keypad Cycles cursor Up Down Left Right Enter Button Submits curre...

Page 104: ...Interface Protocol Optically Isolated RS 422 RS232 Interface Connector DE9S 19 1 7 J2 NMEA A Interface Communications Parameters Selectable 4800 Baud 8 N 1 Interface Protocol Optically isolated RS 42...

Page 105: ...000 baud ksps FEC Decoder 1 2 2 3 3 4 5 6 6 7 7 8 or Automatic Pipeline Decoder DVB or DSS compatible 19 1 11 L Band SCPC Narrow Band Tracking Receiver Internal Satellite Identification Receiver Tunin...

Page 106: ...output to Satellite Modem for RF radiation hazard and or FCC compliance Connections 1 screw terminal connection SW2 Control Level Not Blocked or Not mispointed OPEN circuit Blocked or mispointed SHOR...

Page 107: ...9 5 1 IF Signal Cables Please refer to the Antenna L Band IF Coax Cables section of the specification chapter of your antenna manual for coaxial cable recommendations 19 5 2 SBS Synchro Gyro Compass I...

Page 108: ...4009 9 Installation Manual DAC 2202 Technical Specifications 19 6 This Page Intentionally Left Blank...

Page 109: ...ot feedback Transmit frequency range 13 75 14 5 GHz Ku Band Receive frequency range 10 70 12 75 GHz Ku Band Antenna Gain TX Gain 40 6 dBi at 14 25 GHz Typical RX Gain 39 8 dBi at 12 5 GHz Typical Ante...

Page 110: ...Service DE 9S connector Coax Switch J2 NO Co Pol SMA J3 COM Common SMA J1 NC Cross Pol SMA Controls None M C Interface 9600 Baud 400MHz FSK Status LEDs PCU Status Diagnostic Status of the PCU Modem St...

Page 111: ...us Indicator for Power Link communications and Self Test Pedestal Interface RS 232 422 RF Interface Jumper Selectable RS 232 RS 422 4 wire or RS 485 2 wire ADE BDE Mode Jumper Selectable 20 7 Stabiliz...

Page 112: ...ccelerations of 0 5 G See chart below For Naval Engineering level information on this subject please refer to Antenna Installation Guideline Site Arrangement document number 130040 available on the Se...

Page 113: ...Cracks in or other damage to the radome base can be repaired using typical fiberglass repair techniques and proper sealing of the inside and outside surfaces Edges of holes in the radome base must be...

Page 114: ...k Bump Peak Accel m s2 Duration ms Number of Cycles Directional Changes 250 6 100 ea direction 6 20 10 4 Transit Conditions Environmental Condition Test Level Drop Transit Shock 30 G 8 inches 20 11 Be...

Page 115: ...the adapter bracket mounted inside the radome next to the breaker box Run Length Coax Type Typical Loss 1750Mhz Shield isolation Center Conductor Size Installed Bend Radius Tensile Strength 100 ft LM...

Page 116: ...4009 9 Installation Manual 4009 9 Technical Specifications 20 8 This Page Intentionally Left Blank...

Page 117: ...stem Block Diagram 4009 9 21 12 139835_A Antenna Schematic 4009 9 21 16 133931 1_A1 Mounting Assy PCU 21 17 139841 1_A Mounting Assy BUC 21 19 129165 1_E 50 Radome Assembly Tuned 21 21 130450_B2 Insta...

Page 118: ...4009 9 Installation Manual DRAWINGS 21 2 This Page Intentionally Left Blank...

Page 119: ...120740 A1 CABLE ASS Y DVB RECEIVER 30 1 EA 123070 A1 DECAL HIGH VOLTAGE WARNING 41 8 EA 110941 3 B SCREW JACK 4 40 X 312 LG 42 1 EA 114587 106 SCREW RND HD PHIL 4 40X1 4 S S 44 7 EA 114588 144 SCREW...

Page 120: ...108929 2 D POWER CORD 110V AC NOT SHOWN 77 1 EA 109752 3 C POWER CORD 220V AC NOT SHOWN 78 1 EA 110959 1 C4 DECAL SERIAL NUMBER PATENT SMALL 79 5 EA 115697 2 B CABLE TIE MOUNT 75 X 75 X 18 ABM 80 5 E...

Page 121: ...A 120740 A1 CABLE ASS Y DVB RECEIVER 30 1 EA 123070 A1 DECAL HIGH VOLTAGE WARNING 41 8 EA 110941 3 B SCREW JACK 4 40 X 312 LG 42 1 EA 114587 106 SCREW RND HD PHIL 4 40X1 4 S S 44 7 EA 114588 144 SCREW...

Page 122: ...08929 2 D POWER CORD 110V AC NOT SHOWN 77 1 EA 109752 3 C POWER CORD 220V AC NOT SHOWN 78 1 EA 110959 1 C4 DECAL SERIAL NUMBER PATENT SMALL 79 5 EA 115697 2 B CABLE TIE MOUNT 75 X 75 X 18 ABM 80 5 EA...

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Page 126: ...1 6 1 EA 125411 3 T DAC 2202 SCPC RCVR 9 WIRE IF NOT SHOWN 7 1 EA 129615 1 C BELOW DECK KIT L BAND 400MHZ RS 23 NOT SHOWN 8 1 EA 130929 3 B BALANCE WEIGHT KIT FEED NOT SHOWN 9 1 EA 131140 B CUSTOMER D...

Page 127: ...X2 ITEM 8 WAS 130929 1 KRB 2 1 4 DESIGNER ENGINEER D C B A A B C D 1 2 3 4 5 6 7 8 8 7 6 5 4 3 2 1 3rd ANGLE PROJECTION FINISH MATERIAL DRAWN BY APPROVED BY TITLE FIRST USED SIZE SCALE SHEET NUMBER D...

Page 128: ...26 84 D HARNESS ASS Y PCU TO MOTOR DRIVER X 32 1 EA 129527 36 B HARNESS ASS Y MOTOR TO ELEVATION 36 33 1 EA 131493 1 A2 HARNESS ASS Y REFLECTOR G2 XX09 XX 40 1 EA 129254 2 B2 POWER RING 20A 3 CIRCUITS...

Page 129: ...12 1 EA 116700 6 G CABLE ASS Y RG223 N M F M 6 FT 50 OHM SATELLITE MODEM 112 1 EA 111115 6 C CABLE ASS Y F M F M 6 FT 75 OHM SATELLITE MODEM 114 1 EA 116700 6 G CABLE ASS Y RG223 N M F M 6 FT 75 OHM S...

Page 130: ...NGLE LEVEL MFG BILL OF MATERIAL FIND QTY PART NO REV DESCRIPTION REFERENCE DESIGNATOR INTERFAC 2 SHT 3 OF SYSTEM BLOCK DIAGRAM 4009 9 MK2 PROD FAMILY LIT EFF DATE 8 19 2013 DRAWING NUMBER 139836 1 REV...

Page 131: ......

Page 132: ......

Page 133: ...4 NUT 1 5 8 UNISTRUT 1 4 20 W SPRING 11 4 EA 124588 1021 A STANDOFF HEX F F 1 4 20 X 50 OD X 50 4 EA 114593 202 SCREW SOCKET HD 1 4 20 x 3 8 S S 51 4 EA 114586 536 SCREW HEX HD 1 4 20 x 5 8 S S 52 4 E...

Page 134: ...XXX 005 ANGLES INTERPRET TOLERANCING PER ASME Y14 5 2009 A 8409 03 17 11 RELEASE TO PRODUCTION WAS REVISION X1 MISCELLANEOUS HARDWARE CHANGES A 51 58 11 4X 1 50 57 4X 2 4X 2 SURFACE ROUGHNESS WEIGHT...

Page 135: ...SPRING 50 4 EA 114586 537 SCREW HEX HD 1 4 20 x 3 4 S S 51 4 EA 114586 538 SCREW HEX HD 1 4 20 x 1 S S 57 4 EA 119952 029 A1 WASHER STAR INTERNAL TOOTH 1 4 IN 58 8 EA 114580 029 WASHER FLAT 1 4 S S 59...

Page 136: ...WHEN ATTACHED TO WAVEGUIDE AT GENERAL ASS Y LEVEL 3 A 11165 08 13 13 RELEASED TO PRODUCTION WAS REVISION X2 MISCELLANEOUS HARDWARE CHANGES KRB 58 10 4X 2 4X 10 2X 4X 51 1 58 59 60 3 4X 3 66 57 2X 68 R...

Page 137: ......

Page 138: ...le saw 1 3 8 dia 35 mm with mandrel and dia pilot drill 4 Medium file 5 Two 1 1 2 38 mm adjustable pliers 6 2 Phillips screwdriver 7 Fiberglass resin catalyst marine grade at least 2 oz 50 cc Such as...

Page 139: ...use For 76 inch radomes lowest holes may be approx 1 5 inches from inside wall corner with floor ref drawing 129416 Note The hole center to center distance given is the Follow good engineering practi...

Page 140: ...eliefs in each location then make adjustments as necessary 4 7 Sealing the hole edges CAUTION Cut edges can allow water and or ice ingress and weaken the fiberglass laminate or structural foam It is e...

Page 141: ...ew 4 9 Rotate General Assembly G A Once cables have been installed rotate General Assembly G A to ensure cables are routed properly and do not interfere with azimuth rotation Fig 6 Inside view 5 0 Rec...

Page 142: ...ure Radome Strain Relief Installation Page 5 of 6 Document No 131226 Rev A Form 117140 B 8 0 Strain relief positioning for 80 180 cm 34 66 in smooth based radomes May use Sea Tel drawing 132234 as tem...

Page 143: ...Procedure Radome Strain Relief Installation Page 6 of 6 Document No 131226 Rev A Form 117140 B 9 0 Strain relief positioning for 193 cm 76 inch radomes May use Sea Tel drawing 132234 as template...

Page 144: ...RT NO REV DESCRIPTION REFERENCE DESIGNATOR 1 2 EA 118169 4 A2 CONNECTOR MODULAR PLUG RJ45 2 60 IN 119678 A CABLE FLAT MODULAR LINE CORD 1 SHT 1 OF CABLE ASS Y RJ 45 SERIAL 60 IN PROD FAMILY COMMON EFF...

Page 145: ......

Page 146: ...7 16 S S 7 2 EA 119961 005 NUT HEX SMALL PATTERN 4 40 S S 8 2 EA 118128 1 SCREW CAPTIVE PANEL 9 2 EA 114581 005 WASHER LOCK 4 S S 10 1 EA 119748 1 A1 CABLE GROMMET PDM INTERFACE 0 20 ID 11 8 IN 11334...

Page 147: ......

Page 148: ...6 B1 CABLE ASS Y D SUB 9 PIN 36 IN 7 2 EA 121228 3072 STANDOFF HEX F F 6 32 X 25 OD X 9 2 EA 114588 146 SCREW PAN HD PHIL 6 32 x 3 8 S S 11 8 EA 114588 107 SCREW PAN HD PHIL 4 40 x 5 16 S S 19 2 EA 11...

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Page 150: ...PIN 36 IN 5 1 EA 116669 36 B1 CABLE ASS Y D SUB 9 PIN 36 IN 7 2 EA 121228 3072 STANDOFF HEX F F 6 32 X 25 OD X 9 2 EA 114588 146 SCREW PAN HD PHIL 6 32 x 3 8 S S 11 8 EA 114588 107 SCREW PAN HD PHIL 4...

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Page 152: ...4588 107 SCREW PAN HD PHIL 4 40 x 5 16 S S 6 8 EA 114583 005 NUT HEX 4 40 S S 7 2 EA 114588 144 SCREW PAN HD PHIL 6 32 x 1 4 S S 8 6 EA 114580 007 WASHER FLAT 6 S S 9 1 EA 110567 19 C1 ADAPTER N F N F...

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