Sea-doo GS 5626 Operator'S Manual Download Page 77

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Pre-Season Preparation Chart

NOTE:

It is highly recommended that the dealer perform the annual safety in-

spection and factory campaigns in addition to the pre-season preparation all at
the same time.

➀

Before installing new spark plugs, it is suggested to burn the excess BOM-

BARDIER LUBE lubricant by starting the engine using the old spark plugs.

➁

Safety item covered in the annual safety inspection.

OPERATIONS

To be performed by

Lubrication/corrosion protection

OPERATOR

Battery condition/charging and reinstallation

DEALER

Battery, starter connections and routing

➁

DEALER

Spark plug replacement

➀

OPERATOR

Jet pump oil inspection

DEALER

Propulsion system inspection

DEALER

Oil filter replacement

DEALER

Fuel tank straps

OPERATOR

Oil tank straps

OPERATOR

Oil injection tank filling

OPERATOR

Flame arrester inspection

➁

DEALER

Fuel filter replacement

DEALER

Fuel line condition

➁

DEALER

Filler neck, fuel tank and fuel cap condition

➁

DEALER

Check valves, fasteners,

fuel system pressurization

➁

DEALER

Throttle

➁

and choke cable inspection/adjustment

DEALER

Oil injection pump adjustment and bleeding

DEALER

Engine ignition timing

DEALER

Carburetor adjustment

DEALER

Steering system adjustment/inspection

➁

DEALER

Reverse cable adjustment (if applicable)

DEALER

Inspection of bailer pick-ups

DEALER

Inspection of cooling system hoses

DEALER

Monitoring beeper

DEALER

Digitally encoded security system

DEALER

smo9801a.bk : smo9801a.fm5 Page 75 Wednesday, August 13, 1997 2:07 PM

www.SeaDooManuals.net

Summary of Contents for GS 5626

Page 1: ...www SeaDooManuals net ...

Page 2: ... and Videocassette should remain with the watercraft at the time of resale AFTER SALES SERVICE BOMBARDIER INC VALCOURT QC CANADA J0E 2L0 The following trademarks are property of Bombardier Inc SEA DOO Bombardier Lube Sea Doo Jet Pump Synthetic Oil Sea Doo Synthetic Grease Litho d in Canada SMO 9801 FY Trademarks of Bombardier Inc All rights reserved Bombardier Inc 1997 smo9801a bk smo9801a toc Pag...

Page 3: ...Squadron in your area for course availability More serious boaters may want to obtain Chapman Piloting by Elbert S Maloney available at most book stores When introducing your family or friends to the sport be sure they fully under stand the controls and operation of the watercraft and the importance of courte ous responsible riding Each operator has a responsibility to ensure the passenger safety ...

Page 4: ...tem 38 BREAK IN PERIOD 39 Engine 39 10 Hour Inspection 39 PRE OPERATION CHECKS 41 Hull 41 Jet Pump Water Intake 41 Bilge 42 Battery 42 Fuel and Oil Tanks 42 Engine Compartment 42 Fire Extinguisher 42 Steering and Throttle Systems 42 Reverse System if applicable 42 Variable Trim System if applicable 42 Safety Lanyard and Engine Start Stop Button 43 Clothing 43 OPERATING INSTRUCTIONS 44 Principle of...

Page 5: ...e Battery Condition 59 MAINTENANCE 60 Lubrication 60 Periodic Inspection 63 Periodic Inspection Chart 64 Throttle and Choke Cable Inspection 65 Carburetor Adjustment 65 Fuel and Oil Filters 65 Steering Alignment 65 VTS Adjustment 65 Vacuum Bailer Pick Ups 66 Water Tank Trap Drains 66 Fuses 67 General Inspection and Care 69 TRANSPORTATION STORAGE AND PRE SEASON PREPARATION 70 Transportation 70 Stor...

Page 6: ...tion Bombardier Inc however maintains a policy of continuous im provement of its products without im posing upon itself any obligation to in stall them on products previously manufactured Bombardier Inc reserves the right at any time to discontinue or change specifications designs features models or equipment without incur ring obligation The illustrations show the typical con struction of the dif...

Page 7: ...pe rienced operator is not recommended Observe and follow all on product warning labels and the content of this Guide Always use spark plug cable ground ing device when removing spark plugs Operator and passenger s should wear suitable body protection as well as deck shoes or booties Long hair or loose clothes should be securely at tached to prevent snagging in the wa ter intake Coast Guard approv...

Page 8: ...s in an emergency do not negotiate sharp high speed turns Like any other boat this craft has no brake Stopping distance will vary de pending on initial speed load wind and water conditions Practice stop ping and docking in a safe area to have an idea of how long it will take to stop the craft under varying conditions Prolonged exposure to the sun wind etc causes fatigue and may affect your reactio...

Page 9: ...zed on product s other than those they were designed for Maintenance procedures and specified tightening torques must be strictly adhered to Never attempt re pairs unless the appropriate tools are available These watercraft are de signed with parts dimensioned in both the metric and the imperial systems When replacing fasteners make sure to use only those recommended by Bombardier Ride prudently a...

Page 10: ...f outside North America consult the local distributor U S A Except Puerto Rico BOMBARDIER MOTOR CORPORATION OF AMERICA 7575 BOMBARDIER COURT P O BOX 8035 WAUSAU WI 54402 8035 Phone 715 842 8886 CANADA Alberta British Columbia Manitoba North West Territories Ontario Quebec Saskatchewan Yukon New Brunswick Nova Scotia Prince Edward Island BOMBARDIER INC SEA DOO SERVICE DEPARTMENT VALCOURT QC J0E 2L0...

Page 11: ...f the defect in material and or workmanship and present to the servicing authorized SEA DOO watercraft dealer the SEA DOO Warranty Registration Card or a proof of purchase of the NEW and UNUSED 1998 SEA DOO watercraft and must sign the repair work order prior to the start of the repair in order to validate a warranty repair All parts replaced under this limited warranty become the property of BOMB...

Page 12: ...ARDIER reserves the right to modify this warranty at any time being un derstood that such modification will not alter the warranty conditions applicable to the SEA DOO watercraft sold while this warranty is in effect 6 CONSUMER ASSISTANCE a In the event of a controversy or a dispute arising in connection with this BOM BARDIER LIMITED WARRANTY BOMBARDIER suggests that you try to re solve the issue ...

Page 13: ...r to follow ing illustration for location The registration number must appear on each side of the watercraft TYPICAL 1 Registration number location NOTE The registration number must be above the water line Ensure also that the numbers are of the correct size and color Check with local regulations F07A08L 1 smo9801a bk smo9801a fm5 Page 11 Wednesday August 13 1997 2 07 PM www SeaDooManuals net ...

Page 14: ... THE IMPORTANT LABELS Please read the following labels carefully before operating this watercraft SPX MODEL F01L8WL 1 2 6 3 7 5 smo9801a bk smo9801a fm5 Page 12 Wednesday August 13 1997 2 07 PM www SeaDooManuals net ...

Page 15: ...13 GS AND GSX LIMITED F06L0RL 1 2 4 5 6 3 7 smo9801a bk smo9801a fm5 Page 13 Wednesday August 13 1997 2 07 PM www SeaDooManuals net ...

Page 16: ...14 XP LIMITED F08L0PL 1 6 7 3 2 smo9801a bk smo9801a fm5 Page 14 Wednesday August 13 1997 2 07 PM www SeaDooManuals net ...

Page 17: ...15 GTS MODEL F02L2QL 1 9 2 8 3 7 5 smo9801a bk smo9801a fm5 Page 15 Wednesday August 13 1997 2 07 PM www SeaDooManuals net ...

Page 18: ...16 GTI AND GTX LIMITED F07L0QL 1 5 7 2 3 6 smo9801a bk smo9801a fm5 Page 16 Wednesday August 13 1997 2 07 PM www SeaDooManuals net ...

Page 19: ... engine Do not splash other or jump waves or wakes Properly attach safety tether to your PFD Keep a safe distance from other water users Observe boating regulations This watercraft is not design for night time operation KEEP WATERCRAFT LEVEL WHILE FUELING DO NOT OVERFILL CHECK OIL LEVEL PERIODICALLY CHECK FUEL SYSTEM CLOSE ENGINE COVER BEFORE FUELING F08L04M 1 USEBOMBARDIER ROTAXINJECTIONOILOR HIG...

Page 20: ...NGINE FLOODING WHEN ROLLED OVER MAKE SURE ENGINE IS OFF GRAB INLET GRATE AND STEP ON BUMPER RAIL ROLL BOAT CLOCKWISE CAUTION F02L2EY 7 F06L0DY 7 TO AVOID POSSIBLE ENGINE FLOODING WHEN ROLLED OVER MAKE SURE ENGINE IS OFF GRAB INLET GRATE AND STEP ON BUMPER RAIL ROLL BOAT COUNTERCLOCKWISE CAUTION AFTER ROLL OVER ALWAYS TIP WATERCRAFT AS SHOWN BEFORE RESTARTING ENGINE F01L6U0 7 F02L3FY 8 WARNING NOT ...

Page 21: ...on Number H I N All other Models The Hull Identification Number H I N is located on floorboard at the rear of watercraft 1 Hull Identification Number It is composed of 9 digits Engine Identification Number 717 Engine The Engine Identification Number E I N is located on the upper side of the magneto housing TYPICAL 1 Engine Identification Number E I N F01L8XY 1 F08L0QY 1 Z Z N 1 2 3 4 5 L 4 9 5 Mod...

Page 22: ...ase on PTO side 1 Engine Identification Number 947 Engine The Engine Identification Number E I N is located on the upper crank case on MAGNETO side 1 Engine Identification Number F01D87Y 1 F06D15Y 1 smo9801a bk smo9801a fm5 Page 20 Wednesday August 13 1997 2 07 PM www SeaDooManuals net ...

Page 23: ...ts do not apply or are optional on some models SPX Model 19 F01L91L 5 12 9 20 1 17 23 8 10 22 13 17 27 24 28 13 31 29 21 15 11 15 14 32 18 3 16 7 4 6 25 2 smo9801a bk smo9801a fm5 Page 21 Wednesday August 13 1997 2 07 PM www SeaDooManuals net ...

Page 24: ...nd GSX Limited 19 F06L0VL 9 20 1 17 23 8 10 22 12 13 31 27 17 24 28 29 21 30 15 11 15 14 32 45 44 3 16 7 6 26 2 7 4 5 37 smo9801a bk smo9801a fm5 Page 22 Wednesday August 13 1997 2 07 PM www SeaDooManuals net ...

Page 25: ... Limited 41 F08L0SL 23 11 12 37 1 24 5 17 9 42 10 22 7 13 17 7 21 27 40 13 28 15 15 14 32 18 43 3 16 6 31 26 25 2 4 29 smo9801a bk smo9801a fm5 Page 23 Wednesday August 13 1997 2 07 PM www SeaDooManuals net ...

Page 26: ...24 GTS Model 19 F02L3IL 17 3 13 20 1 17 23 8 10 22 33 12 38 27 28 24 9 11 15 14 29 31 21 30 39 15 32 25 2 4 5 6 34 smo9801a bk smo9801a fm5 Page 24 Wednesday August 13 1997 2 07 PM www SeaDooManuals net ...

Page 27: ...TX Limited F07A07N 35 12 38 8 34 1 20 19 15 31 14 21 28 24 36 11 15 14 13 5 4 2 44 26 45 43 3 7 6 37 17 23 10 22 29 17 27 9 32 smo9801a bk smo9801a fm5 Page 25 Wednesday August 13 1997 2 07 PM www SeaDooManuals net ...

Page 28: ...System leaving the safety lanyard for more than 10 minutes after stopping the engine will require the removal and reinstallation of the safety lanyard on the switch to allow engine starting 4 Choke Lever The choke is provided to supply a rich er fuel air mixture when starting a cold engine When the lever is completely pulled the choke is fully applied The use of the choke is not recommended with a...

Page 29: ...ting NOTE Two short beeps must be heard when installing the safety lan yard cap on the switch Otherwise re fer to the TROUBLESHOOTING sec tion The watercraft micro processor can be programmed to allow the use of up to 8 safety lanyards For your conve nience we recommend the purchase of additional safety lanyards from your authorized dealer It will prove to be useful in case of loss as well as for ...

Page 30: ... ward and hold Lift and pull the seat rearward NOTE On the GTI and GTX Limited models it is necessary to remove the rear seat first When reinstalling the seat insert seat front tab into body hook 1 Insert this tab in hook 2 Hook Pull latch lever to insert it over the rear lock pin Release latch lever then firm ly push on rear of the seat to relatch 9 Rear Grab Handle Provides a handhold for boardi...

Page 31: ...ilge 14 Bilge Drain Plugs Should water be found in the bilge it can be easily drained by unscrewing the drain plugs F01L94Y 1 F08L0TY 1 CAUTION Should water not flow from out let a few seconds after engine starts immediately stop engine and refer to POST OPERATION CARE and look for cooling sys tem flushing or refer to an autho rized dealer for servicing CAUTION Never use nozzle as a supporting poi...

Page 32: ... Compartment Cover It gives access to the storage com partment Always relatch cover after closing 20 Cover Latch Pull the latch lever upward in order to open the storage compartment cover Always relatch NOTE Verify periodically the lock pin tightness of storage cover Tighten if needed and make sure storage cover latches properly 21 Storage Compartment A convenient watertight removable basket to ca...

Page 33: ...ely A strap secures the fire extin guisher 1 Tool kit and fire extinguisher 2 Retaining strap 22 Boarding Platform Provides a large surface for easy boarding from rear of watercraft 23 Seat Strap The seat strap provides a handhold when needed for boarding and is used as a handhold for the passenger 24 Monitoring Beeper The beeper may send different coded signals whenever a particular situation occ...

Page 34: ...ck The dipstick indicates the amount of oil to be added in the tank Oil level should be maintained between FULL and ADD marks Before checking oil level place the watercraft level then wipe the dipstick and insert it in the tank neck Do not screw cap Remove dipstick and read the level To add injection oil in the tank un screw the cap counterclockwise Fully tighten when finished GS and GSX Limited T...

Page 35: ...d with a locking mech anism to hold storage compartment cover when fully open To close cover pull side pins 31 Fuel Tank Cap Unscrew the cap counterclockwise to allow fuel tank filling Fully tighten when finished 32 Jet Pump Water Intake The water is drawn up by the impeller through this opening The impeller and the drive shaft are protected by a grate 33 Rear Vent Grills Allows air to get in or o...

Page 36: ...th a baffle sepa rates water from the air then evacu ates the water through the front of storage cover 40 Engine Cover Latches Pull both latch levers upward in order to open the engine cover Always relatch engine cover on both sides NOTE Verify periodically the lock pins tightness Tighten if needed and make sure engine cover latches properly 41 Engine Cover It gives access to the engine compart me...

Page 37: ...CD segments and the LED for 3 seconds each time the watercraft is started SCROLLING FUNCTIONS Press the MODE button until the de sired function is displayed on the Info Center gauge RESET A FUNCTION To reset a function such as the chro nometer peak speed distance etc press and hold the SET button for 2 seconds while in the appropriate mode DISPLAY PRIORITIES The clock compass function is the ba si...

Page 38: ... start and stop the chronometer Press the SET button for 2 seconds to reset the chronometer CLOCK ADJUSTMENT While in the clock compass mode press and hold the MODE and SET buttons for 2 seconds Press the MODE button to adjust the hours and the SET button to adjust the minutes Press again on the MODE and SET buttons to return to the normal mode or it will return to the normal mode af ter 10 second...

Page 39: ...oper lubrication en gine cleanliness and minimum spark plug fouling NOTE High quality low ash API TC in jection oil for 2 cycle engines can be used if BOMBARDIER ROTAX INJEC TION OIL is not available WARNING Follow these safe boating fueling instructions explicitly WARNING Do not lean the watercraft to al low more fuel to fill the fuel tank The tank design makes provision for fuel expansion of abo...

Page 40: ...utboard motor oil Do not use NMMA TC W TC W2 or TC W3 outboard motor oils or other ashless type 2 cycle oil Avoid mixing different brands of API TC oil as resulting chemical reaction may cause severe en gine damage CAUTION The 947 engine requires the use of Bombardier Rotax Formula XP S SYNTHETIC injection oil or the equivalent synthetic oil CAUTION Always maintain a sufficient amount of injection...

Page 41: ...injection oil in the fuel tank pro ceed as follows Fill fuel tank with approximately 15 li ters 4 gal of gasoline then add the required quantity of injection oil in the fuel tank Fill up fuel tank with gasoline Do not overfill 10 Hour Inspection It is highly recommended that after the first 10 hours of operation the wa tercraft be checked by an authorized dealer This inspection will also pro vide ...

Page 42: ...ge nuts or screws and flame arrester bracket Steering system inspection Steering cable adjustment if required Reverse cable adjustment if required if applicable VTS adjustment if required if applicable Cooling system hose condition and fasteners Bailer pick ups check for obstructions Digitally Encoded Security System Monitoring beeper Electrical connections starter battery etc Jet pump oil replace...

Page 43: ...removed refer to an authorized dealer for servic ing TYPICAL 1 Inspect this area WARNING Safety lanyard must always be removed from switch prior to verifying any of the following ITEM OPERATION Hull Inspect Jet pump water intake Inspect clean Bilge Drain Ensure plugs are secured Battery Inspect tightness of cables and retaining strap s Fuel and oil tanks Refill Engine compartment Verify for any fu...

Page 44: ...nitial position immediately after it is released Reverse System if applicable Check reverse gate operation for free movement With the shift lever in for ward position the gate should be in upward position Ensure the reverse gate moves easily while shift lever is pulled Variable Trim System if applicable Push on arrows on VTS button to check nozzle movement NOTE With the safety lanyard discon necte...

Page 45: ...top the engine by ap plying the choke and turning fuel valve to OFF position Do not op erate the watercraft further see an authorized dealer WARNING Always wear a Coast Guard ap proved PFD It is also recommend ed that gloves wet suit and deck shoes booties be worn when op erating the watercraft In some instances for example racing or buoy courses an approved hel met should be worn smo9801a bk smo9...

Page 46: ...tain neutral position pull shift le ver halfway The reverse gate will be in the middle position deviating half of the thrust to minimize watercraft move ment GTS MODEL 1 Shift lever in neutral position GTI AND GTX LIMITED 1 Shift lever in neutral position WARNING AlwaysperformthePRE OPERATION CHECKS before operating the watercraft Become thoroughly familiar with all controls and the function of ea...

Page 47: ... efficiency and control from the reverse increase en gine speed to just above idle In reverse position turn the handlebar the opposite direction that you want to move the rear of the watercraft For example to steer the rear of the watercraft to the left side turn the handlebar to the right side 1 Handlebar turned to the right side 2 Rear of watercraft moving to the left side F07J0NY 1 F02L3MY 1 F0...

Page 48: ...re rec ommended it is an excellent opportu nity to gain familiarity of trim adjust ment and its effects When the nozzle is positioned in an upward angle the water thrust directs the bow of the watercraft upward This position is used to optimize high speed TYPICAL 1 Push on arrow pointing upward on VTS button 2 Bow up 3 Nozzle up NOTE Models equipped with an Info Center VTS position is indicated on...

Page 49: ...rying a passenger Boarding from a Dock or in Shallow Water As with any craft getting aboard should be done carefully When boarding from a dock slowly place one foot on the watercraft floor board nearest the dock and at the same time transfer the body weight to the other side in order to balance the watercraft while holding the han dlebar Then bring the other foot over the seat and put it on the ot...

Page 50: ...f way CAUTION The engine should be started with at least 90 cm 3 ft of water below the hull WARNING An inexperienced operator should practice how to get aboard close to the shore to simulate deep wa ter boarding See Boarding in Deep Water in this section WARNING Do not touch electrical parts or jet pump area when engine is run ning F01L4WY A WARNING Only start the watercraft once all controls have...

Page 51: ...the watercraft Grip the grab handle and pull yourself upward until your knee can reach the boarding platform then grip the seat strap Bring your feet on the floorboard while maintaining balance using the handle bar except GT models Sit astride the seat WARNING In shallow water shells sand pebbles or other objects could be drawn up by the jet pump and damage impeller components or clog the cooling ...

Page 52: ...ible to the console Attach the safety lanyard cap to the switch before starting the engine Rough Choppy Water Operation Avoid operation in these conditions If you must do so proceed with caution using minimum speed Crossing Waves Reduce speed Always be prepared to steer and bal ance as necessary When crossing wakes always keep a safe distance from boat ahead F01L4MY F01L4NY WARNING Do not start en...

Page 53: ...ngine To keep watercraft directional control the engine should be running until the watercraft is at idle To shut off the engine completely re lease throttle lever and press the en gine start stop button Remove safety lanyard from watercraft WARNING No directional control is available when the throttle is closed or en gine is shut off On GT models never use the reverse system for stopping the wate...

Page 54: ...n gine exhaust manifold tuned pipe and or hoses Engine lubrication and flushing should be performed when the watercraft is not expected to be used further the same day or when the watercraft is stored for any extended time Proceed as follows Clean jet pump by spraying water in its inlet and outlet and then BOMBAR DIER LUBE lubricant SPX and GTS Models Remove seat to allow access to cool ing system...

Page 55: ...art the engine then immediately open the water tap Run the engine about 3 minutes at a fast idle around 3500 RPM Spray BOMBARDIER LUBE lubricant into air intake silencer keeping engine at fast idle SPX GS GTS AND GTI MODELS 1 Air intake silencer 2 Pull plug 3 Spray BOMBARDIER LUBE here F02E03Y 1 2 3 F07E01Y 3 2 1 WARNING Do not touch any electrical parts or jet pump area when engine is running CAU...

Page 56: ...up any residual water from the engine Remove spark plug cables and con nect them on the grounding device GTS MODEL 1 Spark plug cables on grounding device SPX GS AND GTI MODELS 1 Spark plug cables on grounding device CAUTION When engine begins to run irreg ularly because of fuel starvation immediately stop water flow be fore engine dies CAUTION Always close the water tap be fore stopping the engin...

Page 57: ... NOTE Engine fogging should be done with BOMBARDIER LUBE lubricant whenever the watercraft is to be stored for few days or a long period Anticorrosion Treatment To prevent corrosion spray a corro sion inhibitor salt water resistant such as BOMBARDIER LUBE lubri cant or equivalent over metallic com ponents in engine compartment Apply dielectric grease salt water re sistant on battery posts and cabl...

Page 58: ... times while repeatedly pressing start stop button for short period without start ing engine Most of the time this will result in letting the weeds fall from the intake area Start engine and make sure water flows out from bleed out let s and watercraft operates properly GTS GTI and GTX Limited If the aforementioned method does not work the following can be per formed With engine running put shift ...

Page 59: ...its longer and larger dimensions Also two sponsons mounted on the side of the hull assist watercraft stability If it turns over it will remain capsized due to its non self righting capability GS GTS and GTI Models To return the watercraft upright grab the inlet grate step on bumper rail and use your weight to rotate it clockwise seen from rear CAUTION Inspect water intake grate for damage Refer to...

Page 60: ...MPH When towing your watercraft in wa ter pinch the water supply hose from the impeller housing to the en gine with a large hose pincher P N 529 030 400 shown in the following illustration This will prevent the cooling system from filling which may lead to water being injected into and filling the ex haust system Without the engine run ning there isn t any exhaust pressure to carry the water out t...

Page 61: ...ndition See your dealer to have it charged or replaced F02E04Y 1 F01E29Y 1 F08E01Y 1 CAUTION When finished towing the water craft hose pincher must be re moved before operating it WARNING Do not charge or boost the bat tery while installed on the water craft F07E03Y 1 smo9801a bk smo9801a fm5 Page 59 Wednesday August 13 1997 2 07 PM www SeaDooManuals net ...

Page 62: ...heel at grease fitting until boot is just beginning to expand WARNING Only perform procedures as de tailed in this Guide It is recom mended that the assistance of an authorized dealer be periodically obtained on other components systems not covered in this Guide Unless otherwise specified en gine must not be running and the safety lanyard must be removed for all maintenance procedures WARNING Alwa...

Page 63: ...ke ca bles with BOMBARDIER LUBE lubri cant every 25 hours or every 10 hours in salt water use Electrical Connections As necessary apply anticorrosion product such as dielectric grease on battery posts and all exposed cable connectors Additional Lubrication BOMBARDIER LUBE lubricant will help to prevent corrosion and keep proper operation of moving mecha nisms Lubrication of the following items sho...

Page 64: ...d portion of cables NOTE Grease carburetor linkage with synthetic grease twin carbs TYPICAL Reverse System GTS Model Lubricate support plate sliding area of sliding block and triangular lever with synthetic grease Also lubricate sliding washer and shift lever stem 1 Sliding block 2 Sliding washer 3 Support plate F01L7UY 2 1 START STOP F01L51Y F01F07Y F02D03Y 2 1 3 smo9801a bk smo9801a fm5 Page 62 ...

Page 65: ...or regular watercraft servicing scheduled to be performed by you and or by an authorized dealer The schedule can be adjusted accord ing to operating conditions and use IMPORTANT Schedule for watercraft rental operations or higher number of hour use will require greater frequen cy of inspection and maintenance smo9801a bk smo9801a fm5 Page 63 Wednesday August 13 1997 2 07 PM www SeaDooManuals net ...

Page 66: ...ounterbalance shaft oil level if applicable DEALER Steering system DEALER Reverse system reverse cable adjustment if applicable DEALER Variable Trim System if applicable DEALER Fastener tightening flame arrester carburetor s engine mount exhaust system etc DEALER Muffler battery and reservoir fastening devices OPERATOR Fuel lines check valve and fuel system pressurization DEALER Fuel vent line pre...

Page 67: ...authorized dealer annually Fuel sys tem pressurization should be con ducted at the same time Steering Alignment When the handlebar is aimed in straight ahead position the jet pump nozzle should be in the same direction allowing the watercraft to run in a straight line Refer to an authorized dealer if an ad justment is necessary Steering system should be inspected every 50 hours by an authorized de...

Page 68: ... They are located each side of the drive shaft tunnel Two pick ups use a low pressure area in the jet pump to siphon the water out of the bilge Inspect each pick up screen for ob structions clean as necessary TYPICAL 1 Vacuum bailer pick ups Water Tank Trap Drains GTS Model Open storage cover and check for possible obstructions at drain outlets 1 Outlets CAUTION Trim ring and or nozzle must not in...

Page 69: ...m its seat and remove it Open the electrical box FRONT ELECTRICAL BOX OPENED 1 MPEM 2 Spare fuse holder 3 Fuse caps Remove fuse caps to check fuse con dition To access fuses in the rear electrical box remove seat and vent tube sup port Unclip cover of rear electrical box and move cover beside box REAR ELECTRICAL BOX OPENED 1 Fuse holders Unclip and pull out fuse connector to check fuse condition G...

Page 70: ...erate check condi tion of this fuse A 7 5 A fuse protects the variable trim system if applicable The fuse is mounted on the MPEM To access fuses on the MPEM open storage compartment cover engine cover for the XP Limited and remove storage basket Locate MPEM on the left side of wa tercraft Remove fuse cover from the MPEM TYPICAL 1 MPEM 2 Fuse cover Use the tabs of the fuse cover to re move and rein...

Page 71: ...and detergent or bilge cleaner to remove any possi ble fuel oil electrolyte deposits and mildew Occasionally wash the body with wa ter and soap only use mild detergent Remove any marine organisms from engine and or hull Apply non abrasive wax such as silicone wax CAUTION Do not use a higher rated fuse as this can cause severe damage Refer to SPECIFICATIONS section for recommended fuse rating If a ...

Page 72: ...um of tools Engine Draining Check engine drain hose lowest hose of engine Make sure there is no sand or other particles in it and that it is not obstructed so that water can leave the engine Clean hose and fitting as nec essary TYPICAL 1 Engine drain hose WARNING Always turn the fuel valve to OFF position when transporting or docking the watercraft CAUTION Do not route ropes or tie downs over the ...

Page 73: ...cant over metallic components in engine compartment Additional Recommended Protection In cool regions where freezing point may be encountered cooling system should be filled with an equal part of water and antifreeze solution CAUTION Use only SEA DOO jet pump oil or equivalent synthetic gear oil otherwise component service life could be reduced Do not mix oil brands or types CAUTION Fuel stabilize...

Page 74: ...owly mixed with water in coupler hose until the colored solution appears in the engine drain hose Remove hose pincher All Models Except SPX and GTS Install a hose pincher to engine drain hose TYPICAL 1 Hose pincher installed on engine drain hose Disconnect engine water outlet hose 717 AND 787 ENGINES 1 Disconnect engine water outlet hose 947 ENGINE 1 Disconnect engine water outlet hose F02E06Y 1 F...

Page 75: ...ith bilge cleaner Rinse thoroughly Lift front end of watercraft to completely drain bilge If any repairs are needed to body or to the hull con tact your dealer For paint touch up to mechanical parts use Bombardier spray paint For small gelcoat repairs a Bombardier repair kit is available See ACCESSORIES AND SERVICE PRODUCTS section Replace dam aged labels decals NOTE Bilge cleaning should be done ...

Page 76: ...an authorized dealer WARNING Observe all WARNINGS and CAUTIONS mentioned through out this guide which are pertinent to the item being checked When component conditions seem less than satisfactory replace with genuine BOMBARDIER parts or approved equivalents smo9801a bk smo9801a fm5 Page 74 Wednesday August 13 1997 2 07 PM www SeaDooManuals net ...

Page 77: ...opulsion system inspection DEALER Oil filter replacement DEALER Fuel tank straps OPERATOR Oil tank straps OPERATOR Oil injection tank filling OPERATOR Flame arrester inspection DEALER Fuel filter replacement DEALER Fuel line condition DEALER Filler neck fuel tank and fuel cap condition DEALER Check valves fasteners fuel system pressurization DEALER Throttle and choke cable inspection adjustment DE...

Page 78: ... in safety lanyard cap Clean safety lanyard cap to remove salt water Improper operation of MPEM or defective wiring harness Refer to an authorized dealer 8 short beeps Defective MPEM Refer to an authorized dealer Continuously beeps Engine overheats See ENGINE OVERHEATING OTHER OBSERVATION POSSIBLE CAUSE REMEDY Engine does not turn over Safety lanyard removed Install cap over switch Burnt fuse Chec...

Page 79: ...efer to an authorized dealer OTHER OBSERVATION POSSIBLE CAUSE REMEDY Monitoring beeper sounds continuously Clogged jet pump water intake Clean Clogged coolant system Flush cooling system with coupler hose OTHER OBSERVATION POSSIBLE CAUSE REMEDY Weak spark Fouled defective worn spark plugs Replace Overheated engine See ENGINE OVERHEATS Refer to an authorized dealer Faulty rev limiter OTHER OBSERVAT...

Page 80: ...take clogged Clean Damaged impeller Replace Refer to an authorized dealer OTHER OBSERVATION POSSIBLE CAUSE REMEDY Cavitation Weeds or debris jammed around impeller Clean and check for damage Damaged impeller shaft or drive shaft Refer to an authorized dealer smo9801a bk smo9801a fm5 Page 78 Wednesday August 13 1997 2 07 PM www SeaDooManuals net ...

Page 81: ... RPM 50 COOLING Type Water cooled total loss type Direct flow from propulsion unit ELECTRICAL Magneto generator output 180 W 6000 RPM Ignition system type Digital DC CDI Spark plug Make and type NGK BR8ES Gap 0 5 0 6 mm 020 024 in Starting system Electric starter Battery 12 V 19 A Fuse Starting system 5 A Charging system 2 x 15 A VTS system 7 5 A CARBURETION Fuel type Regular unleaded gasoline Car...

Page 82: ...e SEA DOO synthetic polyolester oil 75W90 GL5 Pivoting angle of direction nozzle 26 Pivoting angle of variable trim system 8 Minimum required water level for jet pump 90 cm 3 ft PERFORMANCE Cruising time at full throttle Fuel tank without reserve 39 minutes Fuel tank reserve 7 minutes DIMENSIONS Number of passengers 2 Overall length 254 cm 100 in Overall width 105 cm 41 5 in Overall height 92 cm 3...

Page 83: ...w from propulsion unit Water cooled total loss type Direct flow from propulsion unit ELECTRICAL Magneto generator output 160 W 6000 RPM 180 W 6000 RPM Ignition system type Digital CDI Digital DC CDI Spark plug Make and type NGK BR8ES NGK BR8ES Gap 0 5 0 6 mm 020 024 in 0 5 0 6 mm 020 024 in Starting system Electric starter Electric starter with reduction gear Battery 12 V 19 A 12 V 19 A Fuse Start...

Page 84: ...ster oil 75W90 GL5 Pivoting angle of direction nozzle 23 23 Pivoting angle of variable trim system N A 8 Minimum required water level for jet pump 90 cm 3 ft 90 cm 3 ft PERFORMANCE Cruising time at full throttle Fuel tank without reserve 1 hour 21 minutes 49 minutes Fuel tank reserve 21 minutes 13 minutes DIMENSIONS Number of passengers 2 2 Overall length 267 cm 105 in 267 cm 105 in Overall width ...

Page 85: ...NG Type Water cooled total loss type Direct flow from propulsion unit ELECTRICAL Magneto generator output 180 W 6000 RPM Ignition system type Digital DC CDI Spark plug Make and type NGK BR8ES Gap 0 5 0 6 mm 020 024 in Starting system Electric starter with reduction gear Battery 12 V 19 A Fuse Starting system 5 A Charging system 2 x 15 A VTS system 7 5 A CARBURETION Fuel type Regular unleaded gasol...

Page 86: ...ype SEA DOO synthetic polyolester oil 75W90 GL5 Pivoting angle of direction nozzle 23 Pivoting angle of variable trim system 8 Minimum required water level for jet pump 90 cm 3 ft PERFORMANCE Cruising time at full throttle Fuel tank without reserve 48 minutes Fuel tank reserve 11 minutes DIMENSIONS Number of passengers 2 Overall length 272 cm 107 in Overall width 111 cm 43 7 in Overall height 103 ...

Page 87: ... Type Water cooled total loss type Direct flow from propulsion unit ELECTRICAL Magneto generator output 160 W 6000 RPM Ignition system type Digital CDI Spark plug Make and type NGK BR8ES Gap 0 5 0 6 mm 020 024 in Starting system Electric starter Battery 12 V 19 A Fuse Starting system 5 A Charging system 15 A CARBURETION Fuel type Regular unleaded gasoline Carburetor BN 40I diaphragm Fuel accelerat...

Page 88: ...SEA DOO synthetic polyolester oil 75W90 GL5 Pivoting angle of direction nozzle 26 Pivoting angle of variable trim system N A Minimum required water level for jet pump 90 cm 3 ft PERFORMANCE Cruising time at full throttle Fuel tank without reserve 1 hour Fuel tank reserve 20 minutes DIMENSIONS Number of passengers 3 Overall length 302 cm 119 in Overall width 119 cm 46 9 in Overall height 95 cm 37 4...

Page 89: ...ow from propulsion unit Water cooled total loss type Direct flow from propulsion unit ELECTRICAL Magneto generator output 160 W 6000 RPM 180 W 6000 RPM Ignition system type Digital CDI Digital DC CDI Spark plug Make and type NGK BR8ES NGK BR8ES Gap 0 5 0 6 mm 020 024 in 0 5 0 6 mm 020 024 in Starting system Electric starter Electric starter with reduction gear Battery 12 V 19 A 12 V 19 A Fuse Star...

Page 90: ...ter oil 75W90 GL5 Pivoting angle of direction nozzle 23 23 Pivoting angle of variable trim system N A N A Minimum required water level for jet pump 90 cm 3 ft 90 cm 3 ft PERFORMANCE Cruising time at full throttle Fuel tank without reserve 1 hour 21 minutes 49 minutes Fuel tank reserve 21 minutes 13 minutes DIMENSIONS Number of passengers 3 3 Overall length 312 cm 122 8 in 312 cm 122 8 in Overall w...

Page 91: ...ot SYMBOL m kg N L C kPa N m km h kn PREFIXES PREFIX kilo centi milli micro SYMBOL k c m µ MEANING one thousand one hundredth of one thousandth of one millionth of VALUE 1000 0 01 0 001 0 000001 CONVERSION FACTORS TO CONVERT in in in in ft oz lb lbf lbf in lbf ft lbf ft PSI imp oz imp oz imp gal imp gal U S oz U S gal knot MPH Fahrenheit Celsius hp TO mm cm cm cm m g kg N N m N m lbf in kPa U S oz...

Page 92: ...CATIONS AVAILABLE PUBLICATION P N Shop Manual 219 100 068 Sea Doo Racing Handbook 219 000 080 Specification Booklet 219 100 071 smo9801a bk smo9801a fm5 Page 90 Wednesday August 13 1997 2 07 PM www SeaDooManuals net ...

Page 93: ...NTIFICATION NUMBER H I N ________________________________ ENGINE IDENTIFICATION NUMBER E I N _________________________________ IDENTIFICATION NUMBER E I N Purchase Date year month day Warranty Expiry Date year month day To be completed by the dealer at the time of the sale DEALER IMPRINT AREA smo9801a bk smo9801a fm5 Page 91 Wednesday August 13 1997 2 07 PM www SeaDooManuals net ...

Page 94: ...___ NO STREET APT ________________________________________________________________ CITY STATE PROVINCE ZIP POSTAL CODE NEW ADDRESS ______________________________________________ NAME ________________________________________________________________ NO STREET APT ________________________________________________________________ CITY STATE PROVINCE ZIP POSTAL CODE STOLEN UNITS In the event that your w...

Page 95: ...fter expiration of the original warranty since Bombardier will be in a position to contact you if correction to your watercraft becomes necessary NOTE This card is strictly for change of address only CHANGE OF ADDRESS STAMP BOMBARDIER INC SEA DOO WARRANTY VALCOURT QUEBEC CANADA J0E 2L0 smo9801a bk smo9801b fm5 Page 94 Wednesday August 13 1997 2 07 PM www SeaDooManuals net ...

Page 96: ...www SeaDooManuals net ...

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Sea-doo GS 5626, Operator'S Manual

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