Sea-doo 2011 GTS Pro Operator'S Manual Download Page 81

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STORAGE AND PRESEASON PREPARATION

4. Liberally lubricate throttle body in-

side and out.

5. Clean off any lubrication on the

throttle body intake hose flange.

6. Install air intake hose to the throttle

body.

Throttle Body Lubrication

Lubricate throttle body with XPS Lube
or an equivalent.

Use fitting for that purpose provided in
the engine compartment.

With the engine

not

running, make

sure to spray lubricant at least 3 to 5
seconds for proper lubrication.

smo2008-001-051_a

MODELS WITHOUT AN ENGINE COVER

1. Fitting

smo2008-001-052_a

MODELS WITH AN ENGINE COVER

1. Fitting

Exhaust System Protection

In areas where temperature may
freeze, water trapped in the exhaust
system and intercooler must be re-
moved.

Using the flushing connector on jet
pump support, inject pressurized air
(around 379 kPa (55 PSI)) into system
until there is no more water flowing
from jet pump.

smo2008-001-054_a

1. Flushing connector — location may differ

The following hose can be fabricated to
ease draining procedure.

smo2008-001-053_a

TYPICAL

1. Flushing connector adapter
2. Hose 12.7 mm (1/2 in)
3. Air hose male adapter

NOTICE

Failure to drain the ex-

haust system may cause severe
damage to the intercooler (super-
charged models) and exhaust mani-
fold.

Remove special tools.

Engine Internal Lubrication

Remove engine cover (as applicable).

Remove ignition coils, refer to

MAIN-

TENANCE PROCEDURES

_______________

Summary of Contents for 2011 GTS Pro

Page 1: ......

Page 2: ...ontains or emits chemicals known to the state of California to cause cancer and birth defects or other reproductive harm In USA products are distributed by BRP US Inc Knight s Spray Nine is a trademark of Korkay System Ltd This is a non exhaustive list of trademarks that are the property of Bombardier Recreational Products Inc or its affiliates XPSTM O P A S TM Sea Doo T O P S Rotax Sea Doo LKTM D...

Page 3: ...sure craft Safety Messages This Operator s Guide utilizes the fol lowing symbols and words to empha size particular information WARNING Indicates a potential hazard which if not avoided could result in seri ous injury or death CAUTION Indicates a hazard situation which if not avoided could result in minor or moderate injury NOTICE Indicates an instruction which if not followed could se verely dama...

Page 4: ... fea tures models or equipment without incurring any obligation upon itself This Operator s Guide and the SAFETY DVD should remain with the watercraft when it s sold and in a waterproof bag with the watercraft at all times 2 _______________ ...

Page 5: ...NT 15 Required Safety Equipment 15 Additional Recommended Equipment 17 NAVIGATION RULES 18 Operating Rules 18 FUELING 20 Recommended Fuel 20 Fueling Procedure 20 TRAILERING INFORMATION 22 IMPORTANT ON PRODUCT LABELS 23 PRE RIDE INSPECTION 28 What to Do Before Launching the Watercraft 28 Hull 29 Jet Pump Water Intake 29 Drain Plugs 29 Battery 29 Fuel Tank 30 Engine Compartment 30 Engine Oil 30 Engi...

Page 6: ... Break In Period 49 Boarding the Watercraft 49 How to Start Engine 51 How to Shut Off the Engine 52 How to Steer Watercraft 53 How to Engage Neutral and Reverse 54 How to Use the Variable Trim System VTS 55 General Recommendations 56 SPECIAL PROCEDURES 58 Jet Pump Water Intake and Impeller Cleaning 58 Capsized Watercraft 59 Submerged Watercraft 59 Water Flooded Engine 59 Towing the Watercraft in W...

Page 7: ... Regulations 85 SPECIFICATIONS 86 TROUBLESHOOTING TROUBLESHOOTING GUIDELINES 92 MONITORING SYSTEM 95 Pilot Lamps and Message Display Information 95 Beeper Code Information 97 WARRANTY BRP LIMITED WARRANTY USA AND CANADA 2011 SEA DOO PERSONAL WATERCRAFT 100 CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT FOR MODEL YEAR 2011 SEA DOO PERSONAL WATERCRAFT WITH 4 TEC ENGINES 104 BRP INTERNATIONAL LIMITED...

Page 8: ...TABLE OF CONTENTS CHANGE OF ADDRESS OWNERSHIP 119 6 _______________ ...

Page 9: ...SAFETY INFORMATION ________ SAFETY INFORMATION ________ 7 ...

Page 10: ...re sult in CO poisoning personal injury and death Avoid Gasoline Fires and Other Hazards Gasoline is extremely flammable and highly explosive Fuel vapors can spread and be ignited by a spark or flame many feet away from the en gine To reduce the risk of fire or explo sion follow these instructions Use only an approved RED gasoline container to store fuel Strictly adhere to the instructions in FUEL...

Page 11: ...is and throw it rearward causing a risk of injuring people or dam aging the jet pump or other property Observe the instructions on all safety labels They are there to help assure that you have a safe and enjoyable out ing Riding with passenger s or pulling tubes a skier or a wake boarder makes the PWC handle differently and re quires greater skill Certain PWC models come equipped with tow eyelets ...

Page 12: ...of broken bones or more serious bodily injuries Re main flexible and avoid sharp turns PWCs are not designed for night time operation To prevent you and your passenger s from being bounced and eventually be ejected from the watercraft reduce your speed Before Getting Underway For safety reasons and proper care al ways perform the pre ride inspection as specified in your Operators Guide before oper...

Page 13: ...ater craft and at all times when the wa tercraft is in motion All passenger s should be instructed to use the hand holds or seat strap provided or to hold the waist of the person in front of them Each passenger must be able to simultaneously place both feet firmly flat against each footwell when prop erly seated When accelerating on a PWC with a passenger s whether from a com plete stop or while u...

Page 14: ... have never towed someone be hind your PWC before it is a good idea to spend some hours as an observer working with and learning from an ex perienced operator It is also important to be aware of the skill and experience of the person being towed Everyone participating in a water sport should observe these guidelines Riding with passenger s or pulling a tube skier or wakeboarder makes the watercraf...

Page 15: ...e fore coming close to the person Participate in water sports only in safe areas Stay away from other boats channels beaches restricted areas swimmers and heavily traveled waterways and un derwater obstructions Turn off engine and anchor the wa tercraft before swimming Swim only in areas designated as safe for swimming These are usu ally marked with a swim area buoy Do not swim alone or at night F...

Page 16: ...ean or climb Unnecessary swim ming increases the rate of body heat loss In cold water drown proof methods that require putting your head in the water are not recom mended Keep your head out of the water This will greatly lessen heat loss and increase your survival time Keep a positive attitude about your survival and rescue This will im prove your chances of extending your survival time until resc...

Page 17: ... or approved flares Signaling device Sound producing devices air horn or whistle Recommended Protection Clothes The operator and passenger s of PWCs must wear protective clothing including A wet suit bottom or thick tightly woven and snug fitting clothing that provides equivalent protection As an example thin bike shorts would not be appropriate Severe inter nal injuries can occur if water is forc...

Page 18: ...pe I is most effective for all waters especially off shore when rescue may be delayed It is also the most effective in rough wa ters F00A2CY TYPE I WEARABLE PFD Type II Wearable turns its wearer in the same way as Type I but not as effectively The Type Il does not turn as many persons under the same conditions as a Type I You may prefer to use this PFD where there is a prob ability of quick rescue...

Page 19: ...ld contribute to in crease the risk of a collision Weighing the Risks vs Benefits In order to decide whether or not you should wear a helmet it is best to con sider the particular environment you will be riding in as well as other fac tors such as personal experience Will there be a lot of traffic on the water What is your riding style The Bottom Line Since each option minimizes some risks but inc...

Page 20: ...oat The port side of boat left side is visu ally identifiable by a RED light off the bow and the starboard side right side by a GREEN light F00A13Y Starboard Port Stern Bow 2 1 TYPICAL 1 RED light 2 GREEN light yield zone Crossing Give right of way to craft ahead and to your right Never cross in front of a boat F00A14Y TYPICAL Like a street traffic light if you see a RED light STOP give the right ...

Page 21: ... from objects Engine power and jet pump thrust is required to steer the watercraft Always keep a constant lookout for other water users other boats or objects especially when turning Be alert for conditions that may limit your visibility or block your vision of others Respect the rights of other recre ationists and or bystanders and al ways keep a safe distance from all other watercrafts boats peo...

Page 22: ...rature increases fuel expands and might overflow Al ways wipe off any fuel spillage from the watercraft Turn off engine Do not allow anyone to remain on the watercraft Tie watercraft securely to the fueling pier Have a fire extinguisher close at hand Open the front storage compartment cover to expose fuel tank cap F18F01Y 1 TYPICAL 1 Fuel tank cap Unscrew the cap counterclockwise Insert the gas pu...

Page 23: ... present WARNING In the event that the fuel cap should be replaced you must en sure to use ONLY a BRP vented fuel cap Otherwise the fuel sys tem integrity of your watercraft will be compromised There is no equivalent fuel cap on the market ________ SAFETY INFORMATION ________ 21 ...

Page 24: ...ke the following precautions when towing the watercraft Respect tow vehicle maximum weight capacity and the tongue weight capacity as recommended by manufacturer Tie the watercraft to both front and rear bow stern eyelets so that it is firmly retained on the trailer Use ad ditional tie downs if necessary Ensure all storage compartment covers and seat s are properly latched Observe trailering safet...

Page 25: ...be re placed free of charge See an authorized Sea Doo dealer Please read the following labels carefully before operating this watercraft 1 5 2 4 13 8 9 10 11 12 6 3 14 smo2011 001 002_a GTS PRO 2 4 7 15 13 3 8 9 10 11 14 12 6 5 1 smo2011 001 001_a TYPICAL RXP X 255 ________ SAFETY INFORMATION ________ 23 ...

Page 26: ...y hot Direct contact may result in skin burn 219903132A 219903132 LABEL 3 219903139 LABEL 4 Watercraft Inside North America 219903489 LABEL 5 GTS Pro located on LH side RXP X 255 located on RH side Watercraft Outside North America 219902637 LABEL 5 GTS PRO MODEL 219902638 LABEL 5 RXP X MODEL 24 _______ SAFETY INFORMATION ________ ...

Page 27: ...1 LABEL 6 219903494 LABEL 7 F18L0NY LABEL 8 219903177 LABEL 9 F00A2TY LABEL 10 THROTTLE BODY LUBRICATION SEE MAINTENANCE SECTION IN OPERATOR S GUIDE 219903303 219903303A LABEL 11 219902656 LABEL 12 ________ SAFETY INFORMATION ________ 25 ...

Page 28: ... jump wakes or waves DO NOT APPLY THROTTLE WHEN ANYONE IS AT REAR OF PWC turn engine off or keep engine at idle Water and or debris exiting jet thrust nozzle can cause severe injury KEEP AWAY FROM INTAKE GRATE while engine is on Items such as long hair loose clothing or PFD straps can become entangled in moving parts resulting in severe injury or drow ning NEVER RIDE AFTER CONSUMING DRUGS OR ALCOH...

Page 29: ...Vehicle must be level to perform verification Let engine running at idle for at least 30 seconds Stop engine and wait at least 30 seconds Check oil level using the dipstick Engine oil could be very hot 219903135 LABEL 14 219903127A Recommended premium unleaded gasoline 91 pump octane or higher Minimum required unleaded gasoline 87 pump octane 219903127 LABEL 15 RXP X 255 MODEL ________ SAFETY INFO...

Page 30: ...prop erly Check the items listed in the following table before launching the watercraft ITEM OPERATION Hull Inspect Jet pump water intake Inspect clean Bilge Drain Ensure plugs are secured Battery Inspect tightness of cables and retaining fasteners Fuel tank Refill Engine compartment Check for any fluid leaks and gasoline vapor odor Verify fuel exhaust components integrity Engine oil level Check r...

Page 31: ...AREAS 1 Water intake 2 Ride plate Drain Plugs Secure bilge drain plugs 2 3 1 1 smo2011 001 003_a TYPICAL 1 Drain plugs 2 Tighten 3 Untighten WARNING Ensure bilge drain plugs are prop erly secured prior to launching the watercraft in water Battery WARNING Verify tightness of battery cables to their posts and condition of bat tery retaining fasteners Do not charge or boost battery while in stalled i...

Page 32: ...ger in the ride plate may be come very hot Avoid any contact with hot engine parts and the ride plate as burns may occur Steering System and Side Vanes O P A S Assisted by another person check steering operation for free movement When the handlebar is horizontal the jet pump nozzle should be in the straight ahead position The rear edge of side vanes should be pointing out side of watercraft by app...

Page 33: ... in the information center Storage Compartment Covers and Seat Ensure all required safety and survival equipment and any additional cargo is properly stored in the storage bins pro vided Ensure the self contained storage bin cover front cover glove box ac cess panels and seat are closed and latched WARNING Ensure the seat access panels and all storage compartment cov ers are securely latched Engin...

Page 34: ...PRE RIDE INSPECTION This page is intentionally blank 32 _______ SAFETY INFORMATION ________ ...

Page 35: ...WATERCRAFT INFORMATION _______________ 33 ...

Page 36: ...MENTS NOTE Some components do not apply to every PWC model or are optional on some models 12 9 1 13 10 12 6 11 smo2011 001 002_b TYPICAL GTS PRO MODEL 12 12 11 10 6 9 1 smo2011 001 001_b TYPICAL RXP X 255 MODEL 34 ______________ ...

Page 37: ...MODEL 1 Engine Cut Off Switch 2 Handlebar 3 Throttle Lever 4 Engine Start Stop Button 5 Variable Trim System VTS 6 Shift Lever 7 Information Center Gauge 8 Glove Box 9 Front Storage Compartment 10 Seat Latch 11 Passenger Handholds 12 Front and Rear Eyelets 13 Mooring Cleats 14 Bilge Drain Plugs not shown _______________ 35 ...

Page 38: ...o avoid unau thorized use by children others or theft If engine is not started within 5 sec onds after installing the tether cord cap 4 very short beeps will sound at different intervals for approximately 4 hours to remind you to start the en gine or to remove the tether cord cap After 4 hours the beeps will stop The same will occur when the tether cord cap is left on the engine cut off switch 5 s...

Page 39: ...ebar The handlebar controls the direction of the watercraft Turning the handlebar to the right steers the watercraft to the right and inversely WARNING Check handlebar and correspond ing steering nozzle and side vanes operation before starting Never turn handlebar while someone is nearby rear of watercraft Keep away from steering moving parts nozzle side vanes linkage etc Adjustment RXP X 255 Mode...

Page 40: ...t Stop Button To start engine depress and hold the start stop button Release immedi ately after engine is started To stop engine depress the start stop button When stopped disconnect the tether cord from the engine cut off switch It is suggested to release throttle lever first WARNING Directional control is reduced when the throttle is released and lost when engine is off smo2008 001 010_a TYPICAL...

Page 41: ...mpare trim set tings recorded the highest trim setting will be assigned to the upper button bow up the lowest to the lower but ton bow down If both trim positions are identical both buttons will have the same trim set tings 1 Push both VTS buttons simultane ously smo2008 001 011_c TO RECORD 2 PRESET 1 will be displayed in infor mation center gauge to indicate that it is ready to record trim positi...

Page 42: ...ton smo2008 001 010_c DOUBLE CLICK TO USE PRE SET POSITIONS 6 Shift Lever A push pull lever Forward Neutral Reverse WARNING The shift lever should only be used when the engine is idling and the watercraft is completely stopped Do not use as a grab handle WARNING Only use reverse at slow speed and for the shortest time possible Always ensure the path behind is clear of objects and persons in cludin...

Page 43: ...m the operation of the watercraft particularly from constantly scanning the environ ment Always ensure your envi ronment is clear and free from ob stacles or persons in the water and bring the watercraft to a low speed before proceeding with any change in the display setting smo2007 002 009_a GTS PRO MODEL 1 Speedometer if so equipped 2 Tachometer 3 Fuel level 4 Information display 5 Indicator lig...

Page 44: ... Message Display Displays messages from the monitor ing system Refer to TROUBLESHOOTING section for more details smo2008 001 026_a TYPICAL 1 Message display Water Temperature GTS Pro Models Displays the water temperature of the water surface in degrees Celsius C or Fahrenheit F smo2008 001 028_a TYPICAL 1 Water temperature Indicator Lights The indicator lights pilot lamps will inform you of a part...

Page 45: ...2008 001 013_a PUSH ON LATCH TO RELEASE 1 Cover latch GTS Pro Models For easier access inside glove box use cover latch to open glove box then pull on cover smo2006 002 003_a OPEN COVER 1 Glove box cover smo2006 002 004_a PULL ON COVER 9 Front Storage Compartment A convenient watertight area remov able on some models to carry per sonal articles Ideal location for an approved fire extinguisher sold...

Page 46: ...e watercraft with any storage compartment cover open WARNING Never store or carry anything un derneath storage bin Self Contained Removable Storage Bin GTS Pro NOTICE MAXIMUM load is 11 kg 25 lb Cover Opening Release cover latches then pull on cover handle to open smo2008 001 067_a Step 1 Release cover latches Step 2 Open cover Storage Bin Removal Ensure cover latches are properly locked Release b...

Page 47: ... support inside removable stor age bin in front storage compartment and secure extinguisher using rubber latches smo2007 002 008_a RXP X 255 Model Lift the storage bin to obtain access to the holder for an approved fire extin guisher sold separately It also con tains the Operator s Guide F19L0BY 10 Seat Latch Removing the seat allows access to the engine compartment The seat latch is located at th...

Page 48: ...handhold for a passenger to hold on to when riding The sides of the molded grab handle at the rear of the seat also provide a hand hold for a passenger The rear portion of the molded grab handle provides a handhold for the skier wakeboarder spotter or for boarding the watercraft from the water NOTICE Never use the molded grab handle to tow anything or to lift the watercraft smo2010 001 005 _a TYPI...

Page 49: ...1 018_a RXP X 255 MODEL 1 Eyelets 13 Mooring Cleats These cleats can be temporarily used for docking while refueling for exam ple F18L0SY 1 TYPICAL GTS PRO MODEL 1 Mooring cleats NOTICE Never use mooring cleats to pull or lift the watercraft 14 Bilge Drain Plugs Unscrew drain plugs whenever wa tercraft is on the trailer This will allow water accumulated in the bilge to be evacuated and helps to re...

Page 50: ...TROLS INSTRUMENTS EQUIPMENTS 2 3 1 1 smo2011 001 003_a TYPICAL 1 Drain plugs 2 Tighten 3 Unscrew NOTICE Ensure drain plugs are properly secured prior to launching the watercraft in water 48 ______________ ...

Page 51: ...iod Boarding the Watercraft As with any watercraft boarding should be done carefully and engine must not be running WARNING Engine must be OFF when board ing the watercraft or when using the boarding step Boarding from a Dock When boarding from a dock slowly place one foot on the watercraft foot board nearest the dock while holding the handlebar and at the same time transfer the body weight to the...

Page 52: ...s a supporting point to board the watercraft Inexperienced riders should practice how to board the water craft close to shore all methods explained here before ventur ing into deep water Operator Alone Swim to the rear of the watercraft Using one hand hold on the platform smo2009 002 140 Using other hand take hold of one of the boarding platform grab handles then pull yourself up so that you can k...

Page 53: ...watercraft in the same way as explained previ ously In choppy water while in the water the passenger may hold the water craft steady to help the operator climb aboard smo2009 002 146 The passenger then climbs onto the watercraft while the operator main tains balance by sitting as close as pos sible to the console smo2009 002 147 smo2009 002 148 smo2009 002 149 smo2009 002 150 How to Start Engine 1...

Page 54: ...e NOTICE Ensure there is at least 90 cm 3 ft of water under the low est rear portion of the hull when all passengers are aboard prior to start ing the engine Otherwise damage to the impeller or other jet pump components may occur Do not ac celerate abruptly NOTE Do not depress the throttle lever to start a cold or warm engine If the engine fails to start after 10 sec onds wait a few seconds then r...

Page 55: ...Steering efficiency will differ depending on the number of passengers load water conditions and environmen tal factors such as the wind Unlike a car a watercraft needs some throttle to turn Practice in a safe area applying the throttle and turning away from an imaginary object This is a good collision avoidance technique WARNING Directional control is reduced when the throttle is released and lost...

Page 56: ... engine at high RPM in reverse Do not use reverse to stop the watercraft Only use re verse at slow speed and for the shortest time possible Always ensure the path behind is clear of objects and persons including chil dren playing in shallow water To find the neutral set in reverse then slowly push the lever back in until the watercraft stops moving backwards The reverse gate will be in the middle ...

Page 57: ... Model The variable trim system VTS changes the angle of the jet pump noz zle to provide the operator with a fast effective system to compensate for load thrust riding position and water conditions Correctly adjusted it can improve handling reduce porpoising and position the watercraft at its best riding attitude to attain maximum per formance When first using the watercraft the operator should be...

Page 58: ...tion is indicated on a bar gauge in the information center 2 3 4 1 smo2008 001 022_b TYPICAL 1 Push on arrow pointing downward on VTS button 2 Bow down 3 Nozzle down 4 VTS position General Recommendations Rough Water or Poor Visibility Operation Avoid operation in these conditions If you must do so proceed with caution and prudence using minimum speed Crossing Waves Reduce speed Always be prepared...

Page 59: ... to run the watercraft to the beach Drive slowly towards the beach and shut off the engine using the tether cord before water depth is less than 90 cm 3 ft under the lowest rear por tion of the hull then pull the watercraft to the beach NOTICE Riding the watercraft in shallower water may result in dam age to the impeller or other jet pump components F18A03Y NOTICE Pay attention when leav ing the w...

Page 60: ...utton for short period with out starting engine Most of the time this will remove the blockage Start engine and make sure watercraft oper ates properly If system is still blocked move the wa tercraft out of the water and remove blockage manually If the aforementioned method does not work the following can be per formed With engine running and before applying throttle put shift lever in reverse pos...

Page 61: ...uld damage the engine See an autho rized Sea Doo dealer as soon as pos sible NOTICE If engine does not crank do not attempt to start engine any more Otherwise engine could be damaged See an authorized Sea Doo dealer as soon as possi ble As soon as possible check for pres ence of water in the bilge Drain as necessary when back to the shore Submerged Watercraft To limit damages to the engine per for...

Page 62: ... filling the engine Without the engine running there isn t any exhaust pressure to carry the wa ter out the exhaust outlet NOTICE Failure to follow these instructions may result in damage to the engine If you must tow a stranded watercraft in water and do not have a hose pincher be sure to stay well below the maximum tow ing speed of 24 km h 15 MPH NOTE A red tape on the water supply hose indicate...

Page 63: ...MAINTENANCE INFORMATION _______________ 61 ...

Page 64: ...re to properly maintain the watercraft according to the main tenance schedule and procedures can make it unsafe to operate The schedule should be adjusted ac cording to operating conditions and use Intensive use of watercraft will require greater frequency of inspec tion and maintenance The maintenance schedule does not exempt the pre ride inspection 62 ______________ ...

Page 65: ... the end of maintenance chart 2 Includes intercooler on supercharged models 3 Daily flushing in salt water or foul water use COOLING SYSTEM Hose and fasteners I D Coolant I R D FUEL SYSTEM Throttle cable I I 4 D Fuel cap filler neck fuel tank fuel tank straps fuel lines and connections I I D Fuel system leak test I I D Throttle body I L 5 D O Fuel tank straps I I D 4 At storage period or after 100...

Page 66: ...nspect level and add electrolyte as required STEERING SYSTEM Steering cable and connections I I D Steering nozzle bushings I I D Off power assisted steering O P A S I I D PROPULSION SYSTEM Carbon ring and rubber boot drive shaft I I D Impeller boot I I D Impeller shaft seal sleeve and O ring I 4 D Drive shaft impeller splines I L D Sacrificial anode if so equipped 7 D Reverse system cable and conn...

Page 67: ...r earlier depending on the riding style speed engine RPM water conditions This is determined by the engine management system The supercharger clutch will need to be replaced within 5 hours of the message display by an authorized Sea Doo dealer The supercharger maintenance reminder must be reset using B U D S in order to reset the supercharger maintenance hour counter even if the maintenance was ca...

Page 68: ... Doo Watercraft dealer The initial maintenance is very important and must not be neglected NOTE The break in inspection is at the expense of the PWC owner We recommend that this inspection be signed by an authorized Sea Doo Water crafts dealer Date of break in inspection Authorized dealer signature Dealer name 66 ______________ ...

Page 69: ... standards RXP X 255 Use XPS SYNTHETIC BLEND OIL SUMMER GRADE P N 293 600 121 If the recommended XPSTM engine oil is not available use a 10W40 min eral engine oil compatible with wet clutches NOTICE The engine of this water craft has been developed and vali dated using the BRP XPS Synthe tic blend oil BRP strongly recom mends the use of its XPS Synthe tic blend oil at all times Damages caused by o...

Page 70: ...s no cooling when watercraft is out of water 3 Open the seat 4 With the engine already at normal operating condition let engine idle for 30 seconds then stop engine 5 Wait at least 30 seconds then pull dipstick out and wipe clean smo2007 002 005_a MODELS WITH ENGINE COVER 1 Oil dipstick smo2007 002 007_a MODELS WITHOUT AN ENGINE COVER 1 Oil dipstick 6 Reinstall dipstick push in com pletely 7 Remov...

Page 71: ...lled with wa ter and antifreeze solution 50 dem ineralized water 50 antifreeze BRP sells premixed coolant with freez ing protection up to 37 C 35 F P N 293 600 038 NOTE Using a blend of 40 an tifreeze with 60 demineralized wa ter will improve the cooling efficiency when the watercraft is used in partic ularly hot weather and or hot water condition To prevent antifreeze deterioration al ways use th...

Page 72: ...ly requires coolant is the indica tion of leaks or engine problems See an authorized Sea Doo dealer Engine Coolant Replacement The coolant replacement should be performed by an authorized Sea Doo dealer Spark Plugs Spark Plug Removal 1 Open seat 2 Remove engine cover as applicable to model 3 Disconnect the ignition coil input connector 4 Remove ignition coil Refer to IGNI TION COIL REMOVAL WARNING...

Page 73: ...roved spark plug socket Install ignition coil Refer to IGNITION COIL INSTALLATION Complete the installation in the re verse order of the removal Ignition Coils Ignition Coil Removal 1 Open seat 2 Remove engine cover as applicable to model Disconnect ignition coil connector NOTICE Do not remove the igni tion coil before disconnecting the input connector or the wires may be damaged Do not pry up ign...

Page 74: ... Flushing Flushing the exhaust system and in tercooler supercharged models with fresh water is essential to neutralize corroding effects of salt or other chem ical products present in water It will help to remove sand salt shells or other particles in water jackets and or hoses Flushing should be performed when the watercraft is not expected to be used further the same day or when the watercraft i...

Page 75: ...ing water to the exhaust sys tem when watercraft is out of water Ensure water flows out of jet pump while flushing Otherwise refer to an authorized Sea Doo dealer for servic ing NOTICE Never run engine longer than 2 minutes Drive line seal has no cooling when watercraft is out of water Close the water tap then stop the en gine NOTICE Always close the water tap before stopping the engine NOTICE Rem...

Page 76: ...vel and the engine might not meet the EPA CARB requirements WARNING Do not alter or tamper with throttle cable adjustment or routing WARNING If throttle lever or finger throttle does not automatically return do not operate watercraft and see your authorized Sea Doo dealer smo2008 001 009_b RXP X 255 1 Should move freely 2 Slight free play must be present here smo2008 001 008_b GTS PRO MODEL 1 Shou...

Page 77: ... by one of the same rating Use the fuse remover installer in cluded in the fuse box to ease fuse removal A15E0KZ 1 2 3 1 Fuse 2 Check if melted 3 Ampere rating WARNING Do not use a higher rated fuse as this can cause severe damage If a fuse has burnt out source of mal function should be determined and corrected before restarting See an authorized Sea Doo dealer for servicing _______________ 75 ...

Page 78: ...tion center gauge 3 A Beeper 3 A Depth sounder if so equipped 3 A Fuel level 7 5 A VTS if so equipped 10 A Fuel pump 10 A Cylinder 1 ignition coil and injection 10 A Cylinder 2 ignition coil and injection 10 A Cylinder 3 ignition coil and injection 3 A T O P S sensor 15 A Diagnostic connector 500 Fuel level 10 A Electric starter 3 A CAPS Fuse box engine compartment 30 A 30 A Main Main relay fuse b...

Page 79: ...n watercraft is used in salt water will result in dam age to the watercraft and its compo nents Never leave the watercraft stored in direct sunlight Watercraft Cleaning Body and Hull Occasionally wash the hull and various body components with water and soap only use mild detergent Remove any marine organisms from engine and or hull Apply non abrasive wax such as silicone wax NOTICE Never clean fib...

Page 80: ...in fuel system in good condition Fuel stabilizer should be added prior to engine lubrica tion and fuel tank top up to ensure fuel system components protection against varnish deposits Refer to FUELING for proper fueling procedure Throttle Cable Lubrication Lubricate throttle cable with XPS Lube Exhaust System Flushing Perform procedure as described in MAINTENANCE PROCEDURES Engine Oil and Filter R...

Page 81: ...otection In areas where temperature may freeze water trapped in the exhaust system and intercooler must be re moved Using the flushing connector on jet pump support inject pressurized air around 379 kPa 55 PSI into system until there is no more water flowing from jet pump smo2008 001 054_a 1 Flushing connector location may differ The following hose can be fabricated to ease draining procedure smo2...

Page 82: ...r and de tergent or with bilge cleaner Rinse thoroughly Lift front end of watercraft to completely drain bilge Body and Hull Cleaning Wash the body with soap and water so lution only use mild detergent Rinse thoroughly with fresh water Remove marine organisms from the hull NOTICE Never clean fiberglass and plastic parts with strong deter gent degreasing agent paint thin ner acetone etc For gelcoat...

Page 83: ...is highly recommended that an authorized Sea Doo dealer perform factory campaigns in addition to the preseason preparation all at the same time WARNING Only perform procedures as de tailed in the PERIODIC MAIN TENANCE CHART It is recom mended that the assistance of an authorized Sea Doo dealer be pe riodically obtained on other com ponents systems not covered in this guide Unless otherwise spec if...

Page 84: ...STORAGE AND PRESEASON PREPARATION This page is intentionally blank 82 ______________ ...

Page 85: ...TECHNICAL INFORMATION _______________ 83 ...

Page 86: ...on footboard at the rear of watercraft smo2008 001 006_a TYPICAL 1 Hull Identification Number H I N It is composed of 12 digits YDV 12345 L 4 95 Model year Year of production Month of production Serial number a letter may also be used as a digit Manufacturer Engine Identification Number NOTE Refer to SPECIFICATIONS section to find what engine is used on each model The Engine Identification Number ...

Page 87: ...escribed changes such as altitude adjustments for example Owner Responsibility The owner operator is required to have engine maintenance performed to maintain emission levels within pre scribed certification standards The owner operator is not to and should not allow anyone to modify the engine in any manner that would alter the horsepower or allow emissions levels to exceed their predetermined fa...

Page 88: ...m 2 in Bore 100 mm 3 9 in Stroke 63 4 mm 2 5 in Compression ratio 8 4 1 Cooling Closed loop system ELECTRICAL SYSTEM Ignition Digital inductive Starter Electric Battery 12 V 30 A h Electrolyte type Make and type NGK DCPR8E Spark plug Gap 0 75 mm 03 in PROPULSION Propulsion system Sea Doo direct drive Type Axial flow single stage Large hub with 10 vane stator Jet pump Material Aluminum Impeller Sta...

Page 89: ...utside North America 92 RON Inside North America 91 RON MON 2 Recommended octane rating for optimum performance Outside North America 95 RON Fuel Tank capacity 60 L 15 9 U S gal Type XPS synthetic blend oil summer grade Refer to MAINTENANCE section for more information Engine oil Capacity 3 L 3 2 qt U S liq oil change w filter Coolant type Ethylene glycol 50 50 antifreeze and demineralized water C...

Page 90: ... 2 in Bore 100 mm 3 9 in Stroke 63 4 mm 2 5 in Compression ratio 10 6 1 Cooling Closed loop system ELECTRICAL SYSTEM Ignition Digital inductive Starter Electric Battery 12 V 30 A h Electrolyte type Make and type NGK DCPR8E Spark plug Gap 0 75 mm 03 in PROPULSION Propulsion system Sea Doo direct drive Type Axial flow single stage Large hub with 10 vane stator Jet pump Material Composite aluminum Im...

Page 91: ...al Type XPS synthetic blend oil summer grade Refer to MAINTENANCE section for more information Engine oil Capacity 3 L 3 2 qt U S liq oil change w filter Coolant type Ethylene glycol 50 50 antifreeze and demineralized water Coolant containing corrosion inhibitors for internal combustion aluminum engines Cooling system Capacity 5 5 L 5 8 qt U S liq total NOTE BRP reserves the right to make changes ...

Page 92: ...SPECIFICATIONS This page is intentionally blank 90 ______________ ...

Page 93: ...TROUBLESHOOTING _______________ 91 ...

Page 94: ...ED ENGINE in SPECIAL PROCEDURES 6 Faulty sensor or ECM Refer to an authorized Sea Doo dealer 7 Seized jet pump Try to clean Otherwise refer to an authorized Sea Doo dealer 8 ECM does not recognize the D E S S key Refer to an authorized Sea Doo dealer ENGINE TURNS SLOWLY 1 Loose battery cable connections Check clean tighten 2 Discharged or weak battery Refer to an authorized Sea Doo dealer 3 Worn s...

Page 95: ...eck engine pilot lamp is ON Refer to an authorized Sea Doo dealer ENGINE SMOKE 1 Oil level too high Refer to an authorized Sea Doo dealer 2 Water ingestion coolant leak or damaged cylinder head gasket Refer to an authorized Sea Doo dealer 3 Internal engine damage Refer to an authorized Sea Doo dealer ENGINE OVERHEATS 1 Clogged exhaust system Flush exhaust system 2 Engine coolant level too low Refe...

Page 96: ...ES section 2 Damaged impeller or worn out wear ring Replace Refer to an authorized Sea Doo dealer 3 Engine management system fault detected check engine pilot lamp is ON Refer to MONITORING SYSTEM in SPECIAL PROCEDURES 4 Faulty supercharger and or intercooler supercharged models Refer to an authorized Sea Doo dealer ABNORMAL NOISE FROM PROPULSION SYSTEM 1 Weeds or debris jammed around impeller Cle...

Page 97: ... speed may allow normal operation to come back If it does not work try removing and rein stalling the tether cord on the engine cut off switch The electronic system will react differ ently depending on the fault type In severe failure the engine might not be allowed to be started In other cases the engine will operate in limp home mode reduced speed When a fault occurs see an authorized Sea Doo de...

Page 98: ... EXHAUST or ENGINE Engine or exhaust system overheating CHK ENG Check engine OIL Low oil pressure MAINTENANCE SUPERCHARGER Maintenance on supercharger required SENSOR Sensor failure watercraft electronic equipment KEY Invalid D E S S key L KEY Learning key active NOTICE Running engine with low oil pressure may severely damage the engine 96 ______________ ...

Page 99: ...interval for 4 hours tether cord has been left on the engine cut off switch without starting engine or after engine was stopped To prevent battery discharge remove the tether cord from the engine cut off switch Watercraft is upside down Turn watercraft upright Refer to SPECIAL PROCEDURES A 2 Seconds Beep every 15 minutes interval Engine management system fault Refer to an authorized Sea Doo dealer...

Page 100: ...MONITORING SYSTEM This page is intentionally blank 98 ______________ ...

Page 101: ...WARRANTY _______________ 99 ...

Page 102: ...IS WARRANTY IS EXPRESSLY GIVEN AND ACCEPTED IN LIEU OF ANY AND ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING WITHOUT LIMITATION ANY WARRANTY OF MERCHANTABILITY OR FIT NESS FOR A PARTICULAR PURPOSE TO THE EXTENT THAT THEY CANNOT BE DISCLAIMED THE IMPLIED WARRANTIES ARE LIMITED IN DURATION TO THE LIFE OF THE EXPRESS WARRANTY INCIDENTAL AND CONSE QUENTIAL DAMAGES ARE EXCLUDED FROM COVERAGE UNDE...

Page 103: ...r occurs first and for the fol lowing period 1 TWELVE 12 CONSECUTIVE MONTHS for private use owners 2 FOUR 4 CONSECUTIVE MONTHS for commercial use owners A personal watercraft is used commercially when it is used in connection with generating income or any work or employment during any part of the warranty period A personal watercraft is also used commercially when at any point during the warranty ...

Page 104: ...e customer must notify an authorized servicing BRP dealer within two 2 days of the appearance of a defect and provide it with reasonable access to the product and reasonable opportunity to repair it The customer must also present to the authorized BRP dealer proof of purchase of the product and must sign the repair work order prior to the start of the repair in order to validate the warranty repai...

Page 105: ...troversy or a dispute in connection with this BRP limited war ranty BRP suggests that you try to resolve the issue at the dealership level We recommend discussing the issue with the authorized dealer s service manager or owner If the issue has not yet been resolved please submit your complaint in writing or call the appropriate number below In CANADA In USA Bombardier Recreational Products Inc Cus...

Page 106: ...g money and resources Longer Emission Warranty Protects consumer for worry free operation One Star Low Emission The one star label identifies personal watercraft outboard stern drive and inboard engines that meet the Air Resources Board s Personal Watercraft and Out board marine engine 2001 exhaust emission standards Engines meeting these standards have 75 lower emissions than conventional carbure...

Page 107: ...ime listed below provided there has been no abuse neglect or improper maintenance of your personal watercraft engine Your emission control system may include parts such as the fuel injection system the ignition system and catalytic converter Also included may be hoses belts connectors and other emission related assemblies Where a warrantable condition exists BRP will repair your personal watercraf...

Page 108: ...ance and use of your personal watercraft All emission warranty parts are warranted by BRP for the entire warranty period of the personal watercraft unless the part is scheduled for replacement as required maintenance in the Operator s Guide Emission warranty parts that are scheduled for replacement as required mainte nance are warranted by BRP for the period of time before the first scheduled re p...

Page 109: ...deny you warranty coverage if your engine s or a part has failed due to abuse neglect improper maintenance or unapproved modifications You are responsible for presenting your engine to an authorized BRP Dealer as soon as a problem exists The warranty repairs will be completed in a reasonable amount of time not to exceed 30 days If you have any questions regarding your warranty rights and responsib...

Page 110: ...of the personal watercraft 2 LIMITATIONS OF LIABILITY THIS WARRANTY IS EXPRESSLY GIVEN AND ACCEPTED IN LIEU OF ANY AND ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING WITHOUT LIMITATION ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE TO THE EXTENT THAT THEY CANNOT BE DISCLAIMED THE IMPLIED WARRANTIES ARE LIMITED IN DURATION TO THE LIFE OF THE EXPRESS WARRANTY INCIDENTAL AND...

Page 111: ...me 4 WARRANTY COVERAGE DURATION This warranty will be in effect from the date of delivery to the first retail consumer or the date the product is first put into use whichever occurs first and for a period of 1 TWELVE 12 CONSECUTIVE MONTHS for private recreational use 2 FOUR 4 CONSECUTIVE MONTHS for commercial use owners A personal watercraft is used commercially when it is used in connection with ...

Page 112: ...ted to at its sole discretion repairing parts found defective under normal use maintenance and service or replacing such parts with new genuine BRP parts without charge for parts and labor at any authorized BRP distributor dealer during the warranty coverage period under the conditions described herein No claim of breach of warranty shall be the cause for cancellation or rescission of the sale of ...

Page 113: ...t the ad dress listed below For countries within Europe Middle East Africa please contact our European office BRP EUROPE N V Consumer Assistance Center Skaldenstraat 125 9042 Gent Belgium Tel 32 9 218 26 00 For all other countries please contact your local distributor or our North America office BOMBARDIER RECREATIONAL PRODUCTS INC Consumer Assistance Center 75 J A Bombardier Street Sherbrooke QC ...

Page 114: ...warranty as that of the personal watercraft 2 LIMITATIONS OF LIABILITY THIS WARRANTY IS EXPRESSLY GIVEN AND ACCEPTED IN LIEU OF ANY AND ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING WITHOUT LIMITATION ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE TO THE EXTENT THAT THEY CANNOT BE DISCLAIMED THE IMPLIED WARRANTIES ARE LIMITED IN DURATION TO THE LIFE OF THE EXPRESS WARRAN...

Page 115: ...an payments loss of time loss of income 4 WARRANTY COVERAGE PERIOD This warranty will be in effect from the date of delivery to the first retail consumer or the date the product is first put into use whichever occurs first and for a period of 1 Twenty four 24 CONSECUTIVE MONTHS for private recreational use 2 FOUR 4 CONSECUTIVE MONTHS for commercial use owners A personal watercraft is used commerci...

Page 116: ...subject to the applicable national or local legisla tion in your country 7 WHAT BRP WILL DO BRP s obligations under this warranty are limited to at its sole discretion repairing parts found defective under normal use maintenance and service or replacing such parts with new genuine Sea Doo parts without charge for parts and labor at any authorized BRP Distributor Dealer during the warranty coverage...

Page 117: ...ss listed be low For countries within Europe to the exception of the Scandinavian countries Turkey and Russia CIS please contact our European office BRP EUROPE N V Consumer Assistance Center Skaldenstraat 125 9042 Gent Belgium Tel 32 9 218 26 00 For Scandinavian countries please contact our Finland office BRP FINLAND OY Service Department Isoaavantie 7 Fin 96320 Rovaniemi Finland Tel 358 16 3208 1...

Page 118: ...This page is intentionally blank 116 ______________ ...

Page 119: ...CUSTOMER INFORMATION ______________ 117 ...

Page 120: ...stomer list to distribute marketing and promotional information about BRP and related products To exercise your right to consult or correct your data or to be removed from the addressee list for direct marketing please contact BRP By E mail privacyofficer brp com By mail BRP Senior Legal Counsel Privacy Officer 726 St Joseph Valcourt QC Canada J0E 2L0 118 ______________ ...

Page 121: ...aft owner if necessary like when safety recalls are initiated It is the owner s responsibility to notify BRP STOLEN UNITS In the event that your watercraft is stolen you should notify your area s distributor warranty department of such We will ask you to provide your name address phone number Hull Identification Number and date it was stolen NORTH AMERICA Bombardier Recreational Products Inc Warra...

Page 122: ...CHANGE OF ADDRESS OWNERSHIP This page is intentionally blank 120 ______________ ...

Page 123: ...CHANGE OF ADDRESS OWNERSHIP ______________ 121 ...

Page 124: ...CHANGE OF ADDRESS OWNERSHIP 122 ______________ ...

Page 125: ...CHANGE OF ADDRESS OWNERSHIP ______________ 123 ...

Page 126: ...CHANGE OF ADDRESS OWNERSHIP 124 ______________ ...

Page 127: ...CHANGE OF ADDRESS OWNERSHIP NOTES ______________ 125 ...

Page 128: ...CHANGE OF ADDRESS OWNERSHIP NOTES 126 ______________ ...

Page 129: ...CHANGE OF ADDRESS OWNERSHIP NOTES ______________ 127 ...

Page 130: ...CHANGE OF ADDRESS OWNERSHIP NOTES 128 ______________ ...

Page 131: ...INE IDENTIFICATION NUMBER E I N Owner Purchase Date YEAR MONTH DAY Warranty Expiry Date YEAR MONTH DAY To be completed by the authorized Sea Doo dealer at the time of the sale DEALER IMPRINT AREA NAME No STREET APT CITY STATE PROVINCE ZIP POSTAL CODE F00A30L ...

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