Sea-doo 2005 3D RFI Operator'S Manual Download Page 99

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SPECIFICATIONS

VEHICLES

RFI

(205C/205D)

ENGINE

Type

Rotax

787 RFI

, 2-stroke

Induction Type

Rotary valve

Exhaust system

Water cooled

Exhaust valve

Rotax Adjustable Variable Exhaust (RAVE)

Type

Oil injection

Lubrication

Oil type

XP-S synthetic 2-stroke oil

Number of cylinders

Displacement

781.6 cc (47.7 cu. in)

Bore

82 mm (3.228 in)

Stroke

74 mm (2.91 in)

Compression ratio (corrected)

6.0:1

Rev limiter setting

7200 ± 50 RPM

COOLING SYSTEM

Type

Water cooled, total loss type. Direct

flow from propulsion unit

ELECTRICAL SYSTEM

Magneto generator output

270 W @ 6000 RPM

Ignition system type

Digital inductive

mm (in)

1.02 (.040)

Ignition timing
(BTDC)

Degrees

12 ± 1

fixed timing mode at any RPM

up to 6000 RPM

Make and type

NGK, BR8ES

Spark plug

Gap

0.45 mm (.018 in)

Starting system

Electric starter

Battery

12 V, 19 A•h. Electrolyte type

Fuse

Refer to MAINTENANCE

______________________

www.SeaDooManuals.net

Summary of Contents for 2005 3D RFI

Page 1: ...U MADE IN CANADA U M P C Includes Safety Vehicle and Maintenance Information Operator s Guide 20053D TM RFI TM TRADEMARKS OF BOMBARDIER RECREATIONAL PRODUCTS INC OR ITS AFFILIATES TRADEMARK OF BOMBARDIER INC USED UNDER LICENSE 2004 BOMBARDIER RECREATIONAL PRODUCTS INC ALL RIGHTS RESERVED PRINTED IN CANADA www SeaDooManuals net ...

Page 2: ...INJURY OR DEATH Keep this Operator s Guide in a waterproof bag with the vehicle at all times This Operator s Guide and the Safety Videocassette should remain with the ve hicle at the time of sale Knight s Spray Nine is a trademark of Korkay System Ltd GTX is a trademark of Castrol Ltd Used under license The following is a non exhaustive list of trademarks that are the property of Bombardier Recrea...

Page 3: ...cause of its ongoing commitment to product quality and innovation BRP reserves the right at any time to dis continue or change specifications de signs features models or equipment without incurring obligation The illustrations in this document show the typical construction of the different assemblies and may not rep resent the full detail or exact shape of the parts However they represent parts th...

Page 4: ...NUMBER LOCATION 26 IDENTIFICATION NUMBERS 27 Hull 27 Engine 27 CONTROLS INSTRUMENTS EQUIPMENTS 28 CONTROLS INSTRUMENTS EQUIPMENTS FUNCTIONS 30 1 Safety Lanyard engine cut off cord 30 2 Handlebar 31 3 Handlebar Adjuster 31 4 Throttle Lever 32 5 Engine Start Stop Button 32 6 Indicator Light Cluster 33 7 Steering Pole 33 8 Fuel Tank Cap 34 9 Engine Cover Latch 34 10 Oil Injection Reservoir Cap 36 11 ...

Page 5: ...em 48 BREAK IN PERIOD 49 10 Hour Inspection 49 PRE OPERATION CHECKS 50 Hull 51 Jet Pump Water Intake 51 Bilge 51 Water Flow in Cooling System only when temperature is below or close to freezing point 51 Battery 52 Fuel Tank and Oil Reservoir 52 Engine Compartment 52 Steering System 52 Steering Pole 52 Throttle System 52 VTS Variable Trim System if so equipped 52 Safety Lanyard and Engine Start Sto...

Page 6: ...MAINTENANCE INFORMATION Engine Emissions Information 72 General 73 MAINTENANCE CHART 74 Periodic Inspection 74 MAINTENANCE 77 Lubrication 77 Throttle Cable Inspection 78 Fuel Injection System 78 Fuel and Oil Filters 78 Steering Alignment 78 Steering Pole 78 Handlebar and Adjuster Operation 79 Moto Seat if so equipped 79 Kart Seat if so equipped 79 O T A S TM System 80 VTS Adjustment if so equipped...

Page 7: ... 2005 SEA DOO 3DTM RFITM PERSONAL WATERCRAFT 105 CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT FOR MODEL YEAR 2005 SEA DOO 3DTM RFITM PERSONAL WATERCRAFT WITH RFITM ENGINES 109 BRP INTERNATIONAL LIMITED WARRANTY 2005 SEA DOO 3DTM RFITM PERSONAL WATERCRAFT 113 PRIVACY INFORMATION 116 CHANGE OF ADDRESS OWNERSHIP 117 ______________________ 5 www SeaDooManuals net ...

Page 8: ...SAFETY INFORMATION ____________ SAFETY INFORMATION ____________ 7 www SeaDooManuals net ...

Page 9: ...aft Failure to follow the instructions of this safety section may result in severe in jury or death This safety section is for initial refer ence and its content is therefore limit ed section It should be read in con junction with the rest of this Opera tor s Guide the safety videocassette and the on product warning caution la bels It is also strongly recommended that operators obtain further info...

Page 10: ...to reboard the water craft from the water Boarding in deep water can be strenu ous Practice in chest deep water be fore operating or embarking your wa tercraft in deep water A PWC will not self right if capsized The operator must know the proper righting procedure as explained in the Operator s Guide Make sure engine is off before rolling over the water craft Your local Power Squadron or state pro...

Page 11: ...fitting clothing that provides equivalent protec tion Thin bike shorts for example would not be appropriate Severe internal injuries can occur if water is forced into body cavities as a result of falling into water or be ing near jet thrust nozzle Normal swimwear does not adequately protect against forceful water entry into the lower body opening s of males or females footwear gloves and gog gles ...

Page 12: ...Eye protection F00A12L Vest type personal flotation device Gloves Wet suit or wet suit bottom Foot protection ____________ SAFETY INFORMATION ___________ 11 www SeaDooManuals net ...

Page 13: ...rsonal experience Will there be a lot of traffic on the water What is your riding style The Bottom Line Since each option minimizes some risks but increases others before each ride you must decide whether to wear a helmet or not based on your particular situation If you decide to wear a helmet you must then decide what type is the most appropriate for the circum stances Look for helmets that meet ...

Page 14: ... the waters in which the water craft is to be operated Current tides rapids hidden obstacles wakes and waves etc can affect safe operation It is not advisable to operate the water craft in rough or inclement weather For safety reasons and proper care always perform Daily Pre Operation Checks as specified in your Opera tor s Guide before operating your wa tercraft Keep the engine shut off cord safe...

Page 15: ...rottle to steer Ride within your limits and level of riding ability Avoid aggressive ma neuvers to reduce the risk of loss of control ejection and collision Under stand and respect the performance or your watercraft Always ride responsibly and safely Use common sense and courtesy While your watercraft has the ca pacity of operating at high speeds it is strongly recommended that high speed operatio...

Page 16: ... at all times when watercraft is in motion Keep away from intake grate while en gine is on Items such as long hair loose clothing or PFD straps can be come entangled in moving parts re sulting in severe injury or drowning To prevent accidental starting always detach the safety lanyard from the wa tercraft during removal of any weeds or debris from the intake grate It should be remembered that sun ...

Page 17: ...y to other craft and keep clear F00A16A Navigation System Navigational aids such as signs or buoys can assist you identify safe waters Buoys will indicate whether you should keep to the right star board or to the left port of the buoy or to which channel you can continue They may also indicate whether you are entering a restricted or controlled area such as a no wake or speed zone They may also in...

Page 18: ...e fl us law Georgia www boat ed com Hawaii www hawaii gov dlnr dbor dbor Idaho www idahoparks org rec boating html Indiana www state in us dnr regulations Iowa www iowadnr com Kansas www kdwp state ks us boating boating html Kentucky www state ky us agencies fw boating htm Louisiana www wlf state la us Maine www state me us ifw rv boatinglaws2003 htm Maryland www dnr state md us boating Massachuse...

Page 19: ...tc boating html South Dakota www state sd us gfp divisionwildlife boating index htm Tennessee www state tn us twra boatmain html Texas www tpwd state tx us boat boat htm Utah www stateparks utah gov parks safety htm Virginia www dgif state va us boating Washington www parks wa gov boating asp West Virginia www dnr state wv us law boating htm Wisconsin http www dnr state wi us org caer cs Registrat...

Page 20: ...ged they can be replaced free of charge See an authorized Sea Doo dealer Please read the following labels carefully before operating this watercraft F22L02N 12 1 6 3 14 8 2 5 9 4 13 7 F22L03L 11 MOTO CONFIGURATION IF SO EQUIPPED ____________ SAFETY INFORMATION ___________ 19 www SeaDooManuals net ...

Page 21: ...Y THROTTLE WHEN ANYONE IS AT REAR OF PWC turn engine off or keep engine at idle Water and or debris exiting jet thrust nozzle can cause severe injury KEEP AWAY FROM INTAKE GRATE while engine is on Items such as long hair loose clothing or PFD straps can become entangled in moving parts resulting in severe injury or drow ning NEVER RIDE AFTER CONSUMING DRUGS OR ALCOHOL READ AND FOLLOW OPERATOR S GU...

Page 22: ...Label 2 F00A32Y Label 3 F22A0AY Label 4 F22L3GL Label 5 F00A23Y ____________ SAFETY INFORMATION ___________ 21 www SeaDooManuals net ...

Page 23: ...Label 6 F22A03L 22 ___________ SAFETY INFORMATION ___________ www SeaDooManuals net ...

Page 24: ... not operate the watercraft without cap properly installed ESSENCE SOUS PRESSION Ne pas dévisser le capuchon protecteur Réservéseulementàl usaged untechniciencertifié par Bombardier Ne pas opérer la motomarine sans le capuchon bien installé F00A2QY Label 9 F00A1AY Label 10 F22A0BY ____________ SAFETY INFORMATION ___________ 23 www SeaDooManuals net ...

Page 25: ...Label 11 F22A0CY IF SO EQUIPPED Label 12 F22A0DY Label 13 F22A08Y Label 14 F00A33Y SOME MODELS 24 ___________ SAFETY INFORMATION ___________ www SeaDooManuals net ...

Page 26: ...VEHICLE INFORMATION _____________________ 25 www SeaDooManuals net ...

Page 27: ...tion number refer to follow ing illustration for location The registration number should appear on each side of the watercraft F22L0BL 1 1 Registration number location NOTE The registration number must be above the water line Ensure also that the numbers are of the correct size and color Check with local applicable regu lations 26 ______________________ www SeaDooManuals net ...

Page 28: ...ion Number H I N is located on platform at the rear of watercraft F22L3IY 1 1 Hull Identification Number It is composed of 12 digits Z Z N 1 2 3 4 5 L 4 9 5 Model year Serial number F00A0CZ Month of production Year of production A letter may also be used as a digit Manufacturer Engine The Engine Identification Number E I N is located on the upper crankcase on PTO Power Take Off side F01D87Y 1 1 En...

Page 29: ...ENTS EQUIPMENTS NOTE Some components do not apply or are optional on some models F22L07M 12 10 15 11 20 17 18 12 16 13 23 14 8 9 7 24 21 22 4 1 3 5 2 6 VERT CONFIGURATION 28 ______________________ www SeaDooManuals net ...

Page 30: ...tch 10 Oil Injection Reservoir Cap 11 Air Intake Opening 12 Bow and Stern Eyelets 13 Boarding Pad 14 Rear Platform 15 Cooling System Bleed Outlet 16 Flushing Connector 17 Bilge Drain Plugs 18 Jet Pump Nozzle 19 VTS Adjuster 20 Jet Pump Water Intake 21 Fuses 22 Battery 23 Rear Access Cover 24 Automatic Bilge Pump 25 Moto Seat Release Button 26 Moto Seat Post Receiver 27 Moto Seat Post Release Lever...

Page 31: ...Device PFD and snap the cap to the post to be able to start the engine Two short beeps indicates the sys tem is ready to allow engine start ing Otherwise refer to the TROU BLESHOOTING section for the coded signals chart F22L1TY 1 2 1 Safety lanyard cap on the post 2 Safety lanyard secured on operator s PFD F22L19Y 2 1 1 Safety lanyard cap on the post 2 Safety lanyard secured on operator s PFD WARN...

Page 32: ...r The handlebar controls the direction of the watercraft Turning the handlebar to the right steers the watercraft to the right and inversely WARNING Check handlebar and correspond ing steering nozzle operation be fore starting Never turn handle bar while someone is nearby rear of watercraft Keep away from steering moving parts nozzle linkage etc This watercraft features the O T A S system Refer to...

Page 33: ...m provides addi tional maneuverability in off throttle situations The O T A S system is electronically activated and slight ly increases engine speed under a pre programmed RPM when the driv er initiates a full turn When handlebar is brought back to its center position the throttle reverts to idle 5 Engine Start Stop Button To start engine depress and hold the start stop button Release immedi atel...

Page 34: ...ety lanyard is installed and fuel tank is full all fuel level lights are continuously turned on As fuel lev el goes down the fuel level lights will turn off one at a time to indicate re maining fuel As a reserve indicator the beeper will turn on and the low level light will con tinuously blink when roughly 5L 1 3 U S gal is left When roughly 3 L 8 U S gal is left the light will turn off The beeper...

Page 35: ...keep water craft level Do not overfill or top off the fuel tank and leave water craft in the sun As temperature increases fuel expands and might overflow Always wipe off any fuel spillage from the watercraft Peri odically verify fuel system 9 Engine Cover Latch CAUTION Removing engine cov er should be done only when the watercraft is out of the water Re moving engine cover while on wa ter might al...

Page 36: ...der here WARNING Components inside engine com partment may be hot When start ing or operating the engine do not touch any electrical part Nev er leave any object rag tool etc in the engine compartment or in the bilge F22L0GY 2 1 1 Fire extinguisher storage area 2 Storage tray When done unhook the steering pole holder and place the end in its recep tacle as shown F22L16Y 1 1 Holder end here Ensure ...

Page 37: ... and make sure engine cover latches properly Fire Extinguisher Storage Area Referring to the above illustration in ENGINE COVER LATCH that area in cludes an area to store an approved fire extinguisher sold separately Ensure to properly position fire extin guisher prior to installing engine cover CAUTION Ensure to properly posi tion fire extinguisher Storage Tray Referring to the above illustration...

Page 38: ...the bilge under certain circumstances CAUTION If the air intake opening is kept under water such as when turning constantly in tight circles water will get inside the bilge which may cause severe damage to inter nal parts of the engine 12 Bow and Stern Eyelets Eyelets can be used for mooring or as a tie down points during trailering Bow Eyelet 1 F22L0HY 1 Bow eyelet Stern Eyelet These eyelets can ...

Page 39: ...h the cooling system F22J01Y 1 1 Flushing connector Refer to POST OPERATION CARE section for proper use 17 Bilge Drain Plugs Should water be found in the bilge it can be easily drained by unscrewing the drain plugs when engine is off and watercraft is out of the water CAUTION Always take the water craft out of the water prior to un screwing drain plugs F22J01Z 1 2 3 1 Drain plugs 2 Tighten 3 Unscr...

Page 40: ... The water is drawn in by the impeller through this opening The water in take grate minimizes the entry of for eign objects into the propulsion sys tem WARNING Keep away from intake grate while engine is on Items such as long hair loose clothing or person al flotation device straps could potentially become entangled in moving parts resulting in severe injury or drowning F22J03Y 1 2 1 Water intake ...

Page 41: ...hut down automatically When engine is running the bilge pump will automatically start periodi cally to evacuate water 25 Moto Seat Release Button if so equipped This button is used to unlatch the mo to seat stowed into the steering pole CAUTION Prior to using this but ton ensure that the steering pole is raised to its highest position and is held there firmly NOTE It is suggested to deploy or stow...

Page 42: ...the seat high enough so as to have room to pull the seat post out with out touching the body Pull the red locking lever rearward and pull the post out of the seat F22L0MY 1 1 Lock lever F22L0SZ Rotate the post to a vertical position and move the seat to line up the post with its receiver NOTE Notice that when rotating post it will lock at an intermediate position Push the red lever again to releas...

Page 43: ... properly locked by pulling up on it WARNING To avoid loss of control always ensure that the seat is properly locked in prior to operating the watercraft Adjust steering to the desired posi tion before use Refer to HANDLE BAR ADJUSTER CAUTION Never ride with the moto seat resting directly on the deck as the seat could damage the deck F22L17Y Moto Seat Stowage Unlock the seat post by lifting the re...

Page 44: ...a clunk CAUTION Make sure to maintain the seat high enough so that the post clears the body when rotated forward into the seat Make sure that the post is latched properly Keep steering pole high enough and rotate seat in steering pole Firmly push seat in steering pole until you hear a clunk F22L0LZ CAUTION Make sure to maintain the steering pole high enough so that the moto seat clears the en gine...

Page 45: ...r Seat Installation WARNING Before installing or removing kart seat Only install or remove the kart seat when the watercraft is out of the water or docked securely on calm water With the seat slightly angled forward insert the seat front tab into the anchor plate on the deck Line up the pin located underneath the seat with the hole in the deck then push down to latch the seat F22L0YY 1 3 2 1 Kart ...

Page 46: ...ver as shown to release the latch then lift the rear of seat up Pull up the seat out of the anchor plate F22L0ZY 2 3 1 1 Lever 2 Push and hold 3 Lift seat CAUTION To prevent permanent deformation of the foam shape al ways store the seat right side up and never leave any object on it 29 Steering Pole Retainer if so equipped NOTE Only lock or unlock the steer ing pole when the watercraft is out of t...

Page 47: ... steering pole down until the retainer can be insert ed into the body hook Then push re tainer to lock in position F22L11Y 1 2 1 Position retainer in body hook 2 Push to lock 46 ______________________ www SeaDooManuals net ...

Page 48: ...evel Do not overfill or top off the fuel tank and leave water craft in the sun As temperature increases fuel expands and might overflow Always wipe off any fuel spillage from the watercraft Peri odically verify fuel system Recommended Fuel Use unleaded regular gasoline with the following recommended mini mum octane number LOCATION OCTANE NUMBER Inside North America 87 octane RON MON 2 Outside Nort...

Page 49: ...s resulting chemical reactions may cause severe engine damage CAUTION DO NOT allow any four stroke oil to be used or put two stroke oil into a used four stroke oil container If any four stroke oil enters the system the entire oil system pump reser voir lines valves etc must be thor oughly cleaned out Oil Injection System This watercraft features an oil injection system which does not require manu ...

Page 50: ...ns contribute to a good break in CAUTION Continued wide open throttle runs and prolonged cruis ing without speed variations should be avoided this can cause engine damage during the break in period 10 Hour Inspection It is highly recommended that after the first 10 hours of operation the watercraft be checked by an autho rized Sea Doo dealer This inspection will also provide the opportunity to dis...

Page 51: ...the following points Only start wa tercraft once all items have been checked and operate properly ITEM OPERATION Hull Inspect Jet pump water intake Inspect clean Bilge Drain Ensure plugs are secured Water flow in cooling system only when temperature is below or close to freezing point Check if water properly flows out at jet pump Battery Inspect tightness of cables and retaining bracket s Fuel tan...

Page 52: ... properly working do the following prior to using the watercraft The procedure is to be performed with watercraft out of water Connect a garden hose to the flush ing connector at jet pump Perform the flushing operation as explained in POST OPERATION CARE Ensure water flows out of jet pump Otherwise water is frozen in cool ing system and restricts water flow Do not operate the watercraft in this co...

Page 53: ...spond ing steering nozzle operation be fore starting Never turn handle bar while someone is close to the rear of watercraft Keep away from steering moving parts noz zle linkage etc Steering Pole Check steering pole up and down movement for free and smooth op eration Pay attention to the weight feeling of the pole It can be adjust ed Refer to CONTROLS INSTRU MENTS EQUIPMENTS Throttle System Check t...

Page 54: ... make sure you are in a riding position that allows you to be in control of the watercraft always check that any optional seat or accessory that you are using are properly latched and stable before turning on the watercraft engine _____________________ 53 www SeaDooManuals net ...

Page 55: ...turi accelerates the water and produces thrust to move the water craft Depressing the throttle lever increases engine speed and therefore watercraft speed F22L1AY WARNING Whenever the engine is to be start ed the operator should always be properly standing or sitting on the watercraft and be wearing pro tective clothing including a Coast Guard approved PFD and a wet suit bottom WARNING Keep away f...

Page 56: ...an upward angle the water thrust directs the bow of the watercraft upward This position is used to optimize high speed F22J020 2 1 4 3 1 Adjuster 2 Nozzle up or down 3 To raise nozzle 4 To lower nozzle When the nozzle is directed down ward the bow is forced downward and enhances the watercraft turning capabilities As with any watercraft speed and operator body position and movement body English wi...

Page 57: ...good collision avoidance technique WARNING Directional control is reduced when the throttle is released and lost when engine is off Keeping your feet spread apart and leaning in while turning may help to keep your balance when riding in vert configuration CAUTION Combustion engine needs air to operate consequent ly this watercraft cannot be totally watertight Maneuvers such as fig ure eights etc t...

Page 58: ...r When boarding from a dock hold the handlebar and carefully place one foot in the middle of the watercraft rear platform Transfer your body weight to bring the other foot to the platform Push the watercraft away from the dock F22L1EY NOTE When boarding a watercraft with the moto or kart seat configu ration you can use the seat as an ad ditional support point to keep your bal ance In shallow water...

Page 59: ...e watercraft F22L1FY Put your hands on the boarding plat form and pull yourself up until your knee can reach the boarding platform then get on F22L1GY Bring your feet on the rear platform while maintaining balance using the handlebar F22L1HY F22L1IY F22L1JY NOTE When boarding a watercraft with the moto seat configuration you can find helpful to use the seat strap F22L1KY F22L1LY 58 _______________...

Page 60: ...ropriate rid ing position Starting Preparation Before unloading the watercraft from the trailer it can be started for about 10 seconds to verify proper operation WARNING Components inside the engine compartment may be hot Keep away from electrical parts or jet pump area when engine is run ning Attach the safety lanyard to your PFD and snap the cap to its post before starting the engine ___________...

Page 61: ... stop button more than 30 sec onds to avoid starter overheating A rest period should be observed between the cranking cycles to let the starter cool down Be careful not to discharge battery Release the engine start stop button immediately once the engine is start ed Cold or Warm Engine Never depress the throttle lever to start engine wether it is warm or cold Riding Evenly accelerate to reach deep...

Page 62: ...r stowing the moto seat Stop the watercraft in a safe area away from traffic or obsta cles Turn off the engine Be on the look out for other crafts or obstacles Your water craft could drift while changing configuration WARNING To avoid loss of control always make sure that seat is properly locked in prior to operating the watercraft WARNING In the moto configuration the proper riding position is to...

Page 63: ... Waves Reduce speed Always be prepared to steer and bal ance as necessary When crossing wakes always keep a safe distance from watercraft ahead WARNING When crossing wakes slow down Operator can brace himself by posting Do not jump waves or wakes Stopping Docking The watercraft is slowed down by wa ter drag The stopping distance will vary depending on the watercraft size weight speed water surface...

Page 64: ...22L1WY Shutting Off the Engine To keep watercraft directional control the engine should be running until the watercraft is at idle To shut off the engine completely re lease throttle lever and press the en gine start stop button Remove safe ty lanyard from watercraft WARNING Should the engine be shut off wa tercraft directional control is lost Never leave the safety lanyard on its post when waterc...

Page 65: ...nt when watercraft is used in salt water will result in damage to the watercraft and its components Never leave the wa tercraft stowed in direct sunlight Cooling System Flushing and Engine Internal Lubrication General Flushing the cooling system with fresh water is essential to neutralize corrod ing effects of salt or other chemical products present in water It will help to remove sand salt shells...

Page 66: ...e lines CAUTION Never run engine longer than 5 minutes The drive line seal has no cooling when wa tercraft is out of water Spray BOMBARDIER LUBE or an equivalent lubricant through the hole in the air intake silencer while keeping engine at fast idle during one minute F22D01Y 2 1 1 Air intake silencer 2 Pull plug Lubrication of engine should be done for at least 1 minute CAUTION When engine begins ...

Page 67: ...seize lubricant on spark plug threads then reinstall them Properly reconnect spark plug cables to spark plugs Wipe off any residual water from the engine Reinstall plug on air intake silencer cover Anticorrosion Treatment To prevent corrosion spray a corrosion inhibitor salt water resistant such as BOMBARDIER LUBE or an equivalent lubricant over metallic components in engine compartment Apply diel...

Page 68: ...ft and or impeller A clogged water intake may cause troubles such as Cavitation Engine speed is high but watercraft moves slowly due to reduced jet thrust jet pump compo nents may be damaged Overheating Since the jet pump operation controls the flow of wa ter to cool the engine a clogged in take will cause the engine to over heat and cause damage to internal components Weed clogging area can be cl...

Page 69: ...ght to rotate the watercraft The watercraft can be rotated on ei ther side Submerged Watercraft To limit damage to the engine per form the following procedure as soon as possible Drain bilge If the watercraft was submerged in salt water rinse off the bilge and all components with fresh water using a garden hose to stop the corroding ef fect of salt CAUTION Never try to crank or start the engine of...

Page 70: ... cables are con nected to the grounding device Remove spark plugs and wipe them dry using a rag Cover spark plug holes with a rag Crank engine several times while keeping throttle fully depressed Reinstall spark plugs Install clean dry spark plugs if possible Reconnect ca bles Start engine as explained above If en gine remains flooded see an autho rized Sea Doo dealer Towing the Watercraft on the ...

Page 71: ...t the hose pincher must be removed before operation Fail ure to do so will result in severe damage to the engine Low Charge Battery Condition See an authorized Sea Doo dealer to recharge or replace the battery WARNING Do not charge or boost the battery while installed in the watercraft Electrolyte is poisonous and dan gerous Avoid contact with eyes skin or clothing 70 ______________________ www Se...

Page 72: ...MAINTENANCE INFORMATION _____________________ 71 www SeaDooManuals net ...

Page 73: ...o have engine maintenance performed to maintain emission levels within pre scribed certification standards The owner operator is not to and should not allow anyone to modify the engine in any manner that would alter the horsepower or allow emissions levels to exceed their predetermined factory specifications EPA Emission Regulations All new 1999 and more recent Sea Doo watercraft manufactured by B...

Page 74: ...lugs The bilge should be kept clean of oil water or other foreign materials Do not attempt to lift the watercraft without special equipment and train ing The engine and the corresponding components identified in this guide should not be utilized on product s other than for which they were de signed Maintenance procedures and specified tightening torque should be strictly adhered to Never attempt r...

Page 75: ...aintenance is very important if you are not familiar with safe service prac tices and adjustment procedures see your authorized Sea Doo dealer I INSPECT VERIFY CLEAN ADJUST LUBRICATE OR REPLACE IF NECESSARY EVERY C CLEAN L LUBRICATE R REPLACE First 10 h 25 h or 3 months 50 h or 6 months 100 h or 1 year TO BE PERFORMED BY GENERAL Lubrication corrosion protection L Customer ENGINE Support and rubber...

Page 76: ...uel tank straps I I Dealer LUBRICATION SYSTEM Oil injection pump I I Dealer Oil lines I I Dealer Oil filter I I R Dealer Oil reservoir straps I Customer ELECTRICAL SYSTEM Electrical connections and fastening ignition system starting system fuel injectors etc I I Dealer ECM and VCM mounting brackets fasteners I Dealer Digitally Encoded Security System and safety lanyard post I I Dealer Monitoring b...

Page 77: ...mp cover pusher I Dealer Impeller shaft seal R Dealer Impeller and impeller wear ring clearance R Dealer Water intake grate I Customer HULL AND BODY Bailer pick ups check for obstructions I I Customer Kart seat if so equipped I I Customer Hull I I Customer NOTE Some items are included in the PRE OPERATION CHECKS and not nec essarily repeated in this chart Every 10 hours in salt water use These ite...

Page 78: ... carefully lubricate seal carrier of mid bearing until grease is just coming out of the seal F22J05Y 1 1 Grease seal carrier of mid bearing Reinstall properly all removed parts Anticorrosion Protection Throttle Cable Lubricate the throttle cable with BOM BARDIER LUBE or an equivalent lubri cant Electrical Connections As necessary apply anticorrosion product such as dielectric grease on battery pos...

Page 79: ...er will cause oil starvation resulting in serious engine damage Steering Alignment When the handlebar is positioned in the straight ahead position the jet pump nozzle should be in the same direction allowing the watercraft to run in a straight line Refer to an authorized Sea Doo dealer if an adjustment is necessary WARNING Ensure the handlebar and jet pump nozzle operate freely from side to side a...

Page 80: ...rly latches in to the steering pole Inspect the latch mechanism for wear Deploy the seat Ensure that the seat moves freely while rotating Check for excessive lateral play Also check for excessive play of seat post in seat F22L0S0 1 2 3 4 1 Latch mechanism 2 Seat structure 3 Check play of seat post 4 Check lateral play of seat structure Inspect the seat post receiver in the deck Check for dirt sand...

Page 81: ...VTS Adjustment if so equipped Turn the adjuster knob so that the noz zle reaches its highest position Turn the adjuster knob in the opposite direc tion to reach the lowest position The nozzle should be move up and down without interfering with the ven turi F22J020 2 1 4 3 1 Adjuster knob 2 Nozzle up or down 3 To raise nozzle 4 To lower nozzle CAUTION Trim ring and or nozzle should be free of inter...

Page 82: ...found on the VCM Vehi cle Control Module and beside To access fuses remove engine cov er and lock the steering pole with the holder in the upright position WARNING Always install steering pole holder immediately after engine cover re moval to support the pole securely while working in the engine com partment VCM Locate the VCM in front of engine F22H0OY 1 2 1 Engine 2 VCM Fuse are identified on th...

Page 83: ...der in the up right position WARNING Always install steering pole holder immediately after engine cover re moval to support the pole securely while working in the engine com partment Check engine cover tabs and C hooks as well as latch condition F22L0FY 2 1 1 Tab 2 C hook NOTE Verify periodically that the latch pin for the engine cover is tight in the body Tighten if needed and make sure engine co...

Page 84: ...lean the engine cover and the steering pole nose and top pieces use only flannel cloths or an equiva lent 1 F22L0H0 1 Engine cover steering pole nose and top pieces CAUTION It is necessary to use flannel cloths or an equivalent on engine cover steering pole nose and top to avoid further damaging the surfaces to clean To remove scratches on engine cover steering pole nose or top pieces use BOMBARDI...

Page 85: ...so equipped or mo to seat if so equipped are properly latched WARNING Make sure the kart seat if so equipped or moto seat if so equipped is securely latched prior to trailering A Sea Doo cover will help to protect the watercraft particularly when driv ing on dirt roads This will prevent dirt entry through the air intake opening s In addition the cover will properly re tain steering pole to prevent...

Page 86: ... to remove them to drain bilge Storage WARNING Since fuel and oil are flammable have an authorized Sea Doo deal er inspect the fuel and oil systems integrity as specified in the period ic inspection chart It is strongly recommended that the watercraft be serviced by an autho rized Sea Doo dealer for storage but the following operations can be per formed by you with a minimum of tools CAUTION Do no...

Page 87: ... hose when done Body Rinsing Repair Wash the body with soap and water solution only use mild detergent Rinse thoroughly with fresh water Remove marine organisms from the hull CAUTION Never clean fiberglass and plastic parts with strong deter gent degreasing agent paint thin ner acetone etc For small gelcoat repairs refer to an authorized Sea Doo dealer Replace damaged labels decals Propulsion Syst...

Page 88: ...technical knowl edge of the cooling system path If antifreezing is not performed adequately any water left in the engine exhaust system could freeze and cause severe damage We strongly recommend this operation to be performed by an authorized Sea Doo dealer CAUTION Use only undiluted an tifreeze 100 concentration The pre mixed antifreeze available from Bombardier Recreational Products Inc is not s...

Page 89: ... 1 3 1 Disconnect water supply hose 2 Pinch outlet hose 3 Install a temporary hose here Make sure the hose is properly con nected to the magneto cover F22E02Y 1 1 Hose properly connected Insert a funnel into the temporary hose and pour in 1 3 L 1 4 U S qt of undi luted antifreeze 100 concentration until water antifreeze mix flows out of the cooling system bleed outlet Use a container to collect wa...

Page 90: ... System NOTE Although most of the an tifreeze drained out it still has mixed with any water remaining in the wa ter jackets This will prevent freezing problems At preseason preparation flush out the remaining antifreeze from cooling system prior to using the watercraft The following steps should be per formed to provide the watercraft en hanced protection Clean the bilge with hot water and deterge...

Page 91: ...ntial corrosion Preseason Preparation Use the following chart Since technical skills and special tools are required some operations should be performed by an authorized Sea Doo dealer WARNING Only perform procedures as de tailed in this guide It is recom mended that the assistance of an authorized Sea Doo dealer be peri odically obtained on other compo nents systems not covered in this guide Unles...

Page 92: ...verification Dealer Fuel system check valves lines fasteners pressurization Dealer Filler neck fuel tank and fuel cap condition Dealer Fuel tank straps Dealer FUEL SYSTEM Refill fuel tank Operator Oil injection pump adjustment and bleeding Dealer Oil filter replacement Dealer Oil injection reservoir straps Operator LUBRICATION SYSTEM Oil injection reservoir filling Operator Battery condition charg...

Page 93: ...placement Dealer Inspection of bailer pick ups Dealer HULL AND BODY Kart seat if so equipped Dealer Before installing new spark plugs it is suggested to burn the excess BOMBARDIER LUBE or equivalent by starting the engine using the old spark plugs Safety item covered in the annual safety inspection 92 ______________________ www SeaDooManuals net ...

Page 94: ...t water in safety lanyard cap Clean safety lanyard cap to remove salt water Defective DESS post 1 long beep while installing safety lanyard on watercraft post Improper operation of ECM or defective wiring harness Refer to an authorized Sea Doo dealer A 2 seconds beep every 5 minutes intervals Fuel tank level is low or open circuit Refill If problem persists refer to an authorized Sea Doo dealer Wa...

Page 95: ...tery Engine turns slowly Worn starter Refer to an authorized Sea Doo dealer Fuel tank empty or water contaminated Refill Siphon and fill with fresh fuel Fuel filter clogged Clean check fuel tank for water Fouled defective spark plugs Replace Fuel flooded engine Refer to FUEL FLOODED ENGINE in SPECIAL PROCEDURES Faulty component in the fuel injection system Refer to an authorized Sea Doo dealer Bur...

Page 96: ...intake Clean Monitoring beeper sounds continuously Clogged coolant system Flush cooling system Engine Continually Backfires OTHER OBSERVATION POSSIBLE CAUSE REMEDY Weak spark Fouled defective worn spark plugs Replace See engine OVERHEATS Refer to an authorized SEA DOO dealer Overheated engine Spark plug leads or wiring reversed Connect spark plug cables at their proper location Otherwise refer to ...

Page 97: ... OTHER OBSERVATION POSSIBLE CAUSE REMEDY Engine RPM does not increase when throttle lever is released and steering is turned Improper sequence or timing of events when trying it Refer to MAINTENANCE If it still does not work refer to an authorized Sea Doo dealer Abnormal Noise from Propulsion System OTHER OBSERVATION POSSIBLE CAUSE REMEDY Weeds or debris jammed around impeller Clean and check for ...

Page 98: ...ering Pole is Stiffer than Usual OTHER OBSERVATION POSSIBLE CAUSE REMEDY Dirty damaged parts Clean If parts are damaged refer to an authorized Sea Doo dealer _____________________ 97 www SeaDooManuals net ...

Page 99: ...mm 2 91 in Compression ratio corrected 6 0 1 Rev limiter setting 7200 50 RPM COOLING SYSTEM Type Water cooled total loss type Direct flow from propulsion unit ELECTRICAL SYSTEM Magneto generator output 270 W 6000 RPM Ignition system type Digital inductive mm in 1 02 040 Ignition timing BTDC Degrees 12 1 fixed timing mode at any RPM up to 6000 RPM Make and type NGK BR8ES Spark plug Gap 0 45 mm 018 ...

Page 100: ...irect drive Reverse system No O T A S TM system Yes VTS Premium model adjuster on jet pump unit Pivoting angle of direction nozzle 20 Minimum required water level for jet pump 90 cm 3 ft underneath the lowest rear portion of hull DIMENSIONS Number of passenger 1 Overall length 272 cm 107 in Overall width 112 cm 44 in Overall height VERT 92 cm 36 25 in MOTO 112 cm 44 25 in KART 96 cm 37 75 in Weigh...

Page 101: ...3 4 U S gal Impeller shaft reservoir Oil level Up to plug N A Not applicable Refer to load limit Bombardier Recreational Products Inc reserves the right to make changes in design and specifications and or to make additions to or improvements in its products without im posing any obligation upon itself to install them on its products previously manufactured 100 _____________________ www SeaDooManua...

Page 102: ... TO CONVERT in in in in ft oz lb lbf lbf in lbf ft lbf ft PSI imp oz imp oz imp gal imp gal U S oz U S gal MPH Fahrenheit Celsius hp TO mm cm cm cm m g kg N N m N m lbf in kPa U S oz mL U S gal L mL L km h Celsius Fahrenheit kW MULTIPLY BY 25 4 2 54 6 45 16 39 0 3 28 35 0 45 4 4 0 11 1 36 12 6 89 0 96 28 41 1 2 4 55 29 57 3 79 1 61 F 32 1 8 C x 1 8 32 75 navigation velocity knot kn F00A2YL 1 To ob...

Page 103: ...tection agency HP Horse power LCD Liquid Crystal Display LED Light emitting diode MAG Magneto MPEM Multi purpose electronic module MPH Mile per hour N A Not applicable NA engine Naturally aspirated engine O P A S Off power assisted steering O T A S Off throttle assisted steering OPT Optional PFD Personal flotation device P N Part number PTO Power take off STD Standard TBD To be determined TDC Top ...

Page 104: ...WARRANTY _____________________ 103 www SeaDooManuals net ...

Page 105: ...requires warranty service you should take it to any authorized Sea Doo dealer Be sure to bring your warranty registration card or other valid proof of the original date of purchase If a question or problem arises regarding warranty first contact the service manager or owner of the Sea Doo dealership To find the nearest authorized Sea Doo dealer dial 1 800 882 2900 NOTE If outside Canada or USA con...

Page 106: ...R 24 CONSECUTIVE MONTHS OR 200 HOURS OF ENGINE USE whichever occurs first b FOUR 4 CONSECUTIVE MONTHS for commercial use owners except that the emission related components providing input to emission control see list below are covered for TWENTY FOUR 24 CONSECUTIVE MONTHS OR 200 HOURS OF ENGINE USE whichever occurs first A personal watercraft is used commercially when it is used in connection with...

Page 107: ...ly performed in order to maintain warranty coverage BRP reserves the right to make warranty coverage contingent upon proof of proper maintenance 4 WHAT TO DO TO OBTAIN WARRANTY COVERAGE The customer must notify an authorized servicing BRP dealer within two 2 days of the appearance of a defect and provide it with reasonable access to the prod uct and reasonable opportunity to repair it The customer...

Page 108: ...ion towing storage telephone rental taxi inconvenience insurance coverage loan payments loss of time loss of income 7 LIMITATIONS OF LIABILITY THIS WARRANTY IS EXPRESSLY GIVEN AND ACCEPTED IN LIEU OF ANY AND ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING WITHOUT LIMITATION ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE TO THE EXTENT THAT THEY CANNOT BE DISCLAIMED THE IMPL...

Page 109: ...y or a dispute in connection with this BRP limited war ranty BRP suggests that you try to resolve the issue at the dealership level We recommend discussing the issue with the authorized dealer s service manager or owner If the issue has not yet been resolved please submit your complaint in writing or call the appropriate number below IN CANADA IN USA BOMBARDIER RECREATIONAL PRODUCTS INC CONSUMER S...

Page 110: ...esources Longer Emission Warranty Protects consumer for worry free operation One Star Low Emission The one star label identifies personal watercraft outboard sterndrive and in board engines that meet the Air Resources Board s Personal Watercraft and Out board marine engine 2001 exhaust emission standards Engines meeting these standards have 75 lower emissions than conventional carbureted two strok...

Page 111: ...ds of time listed below provided there has been no abuse neglect or improper maintenance of your personal watercraft engine Your emission control system may include parts such as the carburetor or fuel injection system the ignition system and catalytic converter Also included may be hoses belts connectors and other emission related assemblies Where a warrantable condition exists BRP will repair yo...

Page 112: ...r ATS Airbox and Flame Arrester Exhaust Hoses Air Pressure Sensor APS All Emission Component Related Gaskets Head Base Exhaust Spark Plugs Crankshaft Position Sensor CPS The emission warranty covers damage to other engine components that is caused by the failure of a warranted part The BRP Operator s Guide provided contains written instructions for the proper maintenance and use of your personal w...

Page 113: ...receipts covering maintenance on your personal watercraft engine but BRP cannot deny warranty solely for the lack of receipts or your failure to ensure the performance of all scheduled maintenance As the personal watercraft owner you should however be aware that BRP may deny you warranty coverage if your personal watercraft engine or a part has failed due to abuse neglect improper maintenance or u...

Page 114: ...ervice under this war ranty does not extend the life of this warranty beyond its original expiration date 3 CONDITIONS TO HAVE WARRANTY COVERAGE This warranty coverage is available only on Sea Doo personal watercraft pur chased as new and unused by its first owner from a BRP distributor dealer au thorized to distribute Sea Doo products in the country in which the sale occurred BRP distributor deal...

Page 115: ...mersion fire theft vandalism or any act of God Operation with fuels oils or lubricants which are not suitable for use with the product see the Operator s Guide Water damages caused by water ingestion Damages related to gel coat finish including but not limited to cosmetic gel coat finish blisters or fiberglass delamination caused by blisters crazing spi der or hairline cracks and Incidental or con...

Page 116: ... that the former own er agreed to the transfer of ownership in addition to the coordinates of the new owner The distributor will then forward this information directly to BRP 9 CONSUMER ASSISTANCE a In the event of a controversy or a dispute in connection with this BRP limited warranty BRP suggests that you try to resolve the issue at the dealership lev el We recommend discussing the issue with th...

Page 117: ...t us know by writing to the address below Also note that from time to time carefully selected and trustworthy organiza tions may be permitted to use the coordinates of our clients to promote quality products and services If you prefer not to have your name and address released please let us know by writing to the address below Bombardier Recreational Products Inc Warranty Department 75 J A Bombard...

Page 118: ... necessary like when safety recalls are initiated It is the owner s responsibility to notify BRP of a change of address or owner STOLEN UNITS If your personal watercraft is stolen you should notify BRP or an authorized Sea Doo dealer We will ask you to provide your name address phone number the hull identification number of your personal watercraft and the date it was stolen F00A2ZL CHANGE OF ADDR...

Page 119: ...Bombardier Recreational Products Inc WARRANTY DEPARTMENT 75 J A Bombardier Sherbrooke QC Canada J1L 1W3 V00A2G AFFIX PROPER POSTAGE 118 _____________________ www SeaDooManuals net ...

Page 120: ... necessary like when safety recalls are initiated It is the owner s responsibility to notify BRP of a change of address or owner STOLEN UNITS If your personal watercraft is stolen you should notify BRP or an authorized Sea Doo dealer We will ask you to provide your name address phone number the hull identification number of your personal watercraft and the date it was stolen F00A2ZL CHANGE OF ADDR...

Page 121: ...Bombardier Recreational Products Inc WARRANTY DEPARTMENT 75 J A Bombardier Sherbrooke QC Canada J1L 1W3 V00A2G AFFIX PROPER POSTAGE 120 _____________________ www SeaDooManuals net ...

Page 122: ... Expiry Date YEAR MONTH DAY To be completed by the authorized Sea Doo dealer at the time of the sale DEALER IMPRINT AREA NAME No STREET APT CITY STATE PROVINCE ZIP POSTAL CODE F00A30L Please verify with your selling dealer to ensure your SEA DOO watercraft has been registered with BRP _____________________ 121 www SeaDooManuals net ...

Page 123: ...U MADE IN CANADA U M P C Includes Safety Vehicle and Maintenance Information Operator s Guide 20053D TM RFI TM TRADEMARKS OF BOMBARDIER RECREATIONAL PRODUCTS INC OR ITS AFFILIATES TRADEMARK OF BOMBARDIER INC USED UNDER LICENSE 2004 BOMBARDIER RECREATIONAL PRODUCTS INC ALL RIGHTS RESERVED PRINTED IN CANADA www SeaDooManuals net ...

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Sea-doo 2005 3D RFI, Operator'S Manual

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