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I

SECTION

SUBSECTION

PAGE

SAFETY NOTICE ..................................................................................................................................

 III

WHAT’S NEW .......................................................................................................................................

 IV

INTRODUCTION ...................................................................................................................................

 VI

01 

SERVICE TOOLS
AND PRODUCTS

01 - Table of contents ......................................................................

01-01-1

02 - Mandatory service tools............................................................

01-02-1

03 - Optional service tools................................................................

01-03-1

04 - Service products .......................................................................

01-04-1

02 

MAINTENANCE

01 - Table of contents ......................................................................

02-01-1

02 - Periodic inspection chart ...........................................................

02-02-1

03 - Flushing and lubrication.............................................................

02-03-1

04 - Water-flooded engine................................................................

02-04-1

05 - Storage......................................................................................

02-05-1

03 

TROUBLESHOOTING

01 - Troubleshooting chart ...............................................................

03-01-1

04 

ENGINE

01 - Table of contents ......................................................................

04-01-1

02 - Leak test ...................................................................................

04-02-1

03 - Removal and installation ...........................................................

04-03-1

04 - Magneto system .......................................................................

04-04-1

05 - Top end .....................................................................................

04-05-1

06 - Bottom end ...............................................................................

04-06-1

07 - Rotary valve...............................................................................

04-07-1

08 - Exhaust system.........................................................................

04-08-1

05 

COOLING SYSTEM

01 - Table of contents ......................................................................

05-01-1

02 - Circuit, components and care ...................................................

05-02-1

06 

FUEL SYSTEM

01 - Table of contents ......................................................................

06-01-1

02 - Fuel circuit.................................................................................

06-02-1

03 - Air intake ...................................................................................

06-03-1

04 - Carburetor .................................................................................

06-04-1

05 - Fuel injection .............................................................................

06-05-1

07 

LUBRICATION
SYSTEM

01 - Table of contents ......................................................................

07-01-1

02 - Oil injection system...................................................................

07-02-1

03 - Oil injection pump .....................................................................

07-03-1

08 

ELECTRICAL
SYSTEM

01 - Table of contents ......................................................................

08-01-1

02 - Ignition system..........................................................................

08-02-1

03 - Charging system .......................................................................

08-03-1

04 - Starting system .........................................................................

08-04-1

05 - Instruments and accessories ....................................................

08-05-1

06 - Digitally encoded security system ............................................

08-06-1

TABLE OF CONTENTS

Summary of Contents for 1997 SPX

Page 1: ......

Page 2: ...1999 Shop Manual ...

Page 3: ...ny form without the prior written permission of Bombardier Inc Bombardier Inc 1999 Technical Publications Bombardier Inc Valcourt Quebec Canada Printed in Canada Registered trademarks of Bombardier Inc Loctite is a trademark of Loctite Corporation Snap on is a trademark of Snap on Tools Corporation Gelcote is a trademark of Gelcote International Limited ...

Page 4: ...moval and installation 04 03 1 04 Magneto system 04 04 1 05 Top end 04 05 1 06 Bottom end 04 06 1 07 Rotary valve 04 07 1 08 Exhaust system 04 08 1 05 COOLING SYSTEM 01 Table of contents 05 01 1 02 Circuit components and care 05 02 1 06 FUEL SYSTEM 01 Table of contents 06 01 1 02 Fuel circuit 06 02 1 03 Air intake 06 03 1 04 Carburetor 06 04 1 05 Fuel injection 06 05 1 07 LUBRICATION SYSTEM 01 Tab...

Page 5: ...ustable steering 10 03 1 04 Alignment 10 04 1 11 SUSPENSION 01 Table of contents 11 01 1 02 Direct action suspension 11 02 1 12 HULL BODY 01 Table of contents 12 01 1 02 Adjustment and repair 12 02 1 13 TECHNICAL DATA 01 SPX model 13 01 1 02 GS and GSX Limited 13 02 1 03 XP Limited 13 03 1 04 GTS model 13 04 1 05 GTI and GTX Limited 13 05 1 06 GTX RFI and GSX RFI 13 06 1 14 WIRING DIAGRAMS 01 Wiri...

Page 6: ...installed or replaced with new ones where specified If the efficiency of a locking device is impaired it must be renewed This manual emphasizes particular information denoted by the wording and symbols NOTE Indicates supplementary information needed to fully complete an instruction Although the mere reading of such information does not eliminate the hazard your understanding of the information wil...

Page 7: ...5 Updated flushing procedure for the 947 engine according to the modification of the cooling water flow ENGINE LEAK TEST 04 02 Section updated to include leak test procedure for 947 engine Testing procedure for RFI engine added EXHAUST SYSTEM 04 08 New resonators added for noise reduction Identification and procedure for removal and installation COOLING SYSTEM 05 02 Cooling system on the 947 engin...

Page 8: ... rearranged and updated Explanation of the MPEM functions were added The timing correction chart is different from previous year ADJUSTABLE STEERING SYSTEM 10 03 New subsection added for removal inspection and installation of the adjustable steering mechanism used on the GTX RFI TECHNICAL DATA 13 01 Updated specifications for each models including GTX RFI and GSX RFI WIRING DIAGRAMS 14 01 Informat...

Page 9: ...f the water craft 1 Hull Identification Number H I N MODELS MODEL NUMBER SPX International 5636 GSX RFI yellow 5637 GSX RFI Aztec 5638 SPX 5828 GSX RFI yellow International 5652 GSX RFI Aztec International 5829 GS International 5846 GS 5847 GSX Limited International 5848 GSX Limited 5849 XP Limited International 5868 XP Limited 5869 GTS 5883 GTI International 5884 GTI 5885 GTX RFI International 58...

Page 10: ... E I N 787 Engine The Engine Identification Number is located on the upper crankcase on PTO side 1 Engine Identification Number E I N 947 Engine The Engine Identification Number is located on the upper crankcase on MAGNETO side 1 Engine Identification Number E I N Z Z N 1 2 3 4 5 L 4 9 5 Model year Serial number F00A0CA Month of production Year of production A letter may also be used as a digit 1 ...

Page 11: ...BLESHOOTING 04 ENGINE 05 COOLING SYSTEM 06 FUEL SYSTEM 07 LUBRICATION SYSTEM 08 ELECTRICAL SYSTEM 09 PROPULSION SYSTEM 10 STEERING SYSTEM 11 SUSPENSION 12 HULL BODY 13 TECHNICAL DATA 14 WIRING DIAGRAMS Several sections are divided in various subsec tions There is a table of contents at the beginning of many sections INTRODUCTION ...

Page 12: ...ustration number for publishing process Subsection title indicates beginning of the subsection Dotted box contains parts of a particular model or an exploded view Page numbering system 03 ENGINE section 04 MAGNETO SYSTEM subsection 1 First page of this subsection Italic sub title above exploded view indicate pertaining models Drop represents a liquid product to be applied to a surface In this case...

Page 13: ...place other wise it must be timed Remove carburetors from intake manifold Disconnect fuel bypass line between carburetors twin carburetors Remove carburetor s from rotary valve cover DISASSEMBLY AND INSPECTION Using a suitable pump gauge tester perform the fol lowing test proceeding as follows Install pump gauge tester P N 295 000 083 on pulse nipple Pump tester until it reaches 28 kPa 4 PSI Diaph...

Page 14: ...erent from the ones of the Parts Cata logs When ordering parts always refer to the specif ic model Parts Catalogs DESCRIPTION AC Alternate Current APS Air Pressure Sensor ATS Air Temperature Sensor CDI Capacitor Discharge Ignition CPS Crankshaft Position Sensor CSI Cooling System Indicator DC Direct Current DESS Digitally Encoded Security System E I N Engine Identification Number ECU Electronic Co...

Page 15: ...any task you read and thoroughly understand the entire section or subsection in which the proce dure is contained A number of procedures throughout the book re quire the use of special tools Before undertaking any procedure be sure that you have on hand all the tools required or approved equivalents Technical Publications Bombardier Inc Valcourt Quebec Canada CAUTION These watercraft are designed ...

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