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NDE754

March 2000

Page 20

CONTROL SYSTEM DIAGNOSTICS

The control system consists of:

·

Control Board

·

Water Sensor

·

Ice Sensors

·

High Pressure Cut Out

·

Low Pressure Cut Out

If the unit is OFF, check the

control board:

1. Is the Power OK light on? If not check power to

the unit. If it has power, and the Power OK light is

NOT on, check the high pressure and low pressure

cut outs. If they are both closed, replace the board.

If the Power OK light is ON, go to the next step.

2. Is the Water OK light on? If it is, go to the next

step. If not, check the water level in the reservoir. If

there is water in the reservoir, check that the water

sensor is plugged in. To check the

water sensor:

A. Unplug water sensor.

B. Pull water sensor from reservoir.

C. Place one ohmmeter lead on the sensor's plug

and the other on the sensor's tip. The meter should

show nearly zero resistance. If it reads infinite

resistance, check the tip for corrosion. If it is clean

and still reads open, replace the sensor.

OR connect a copper wire to the wire where the

water sensor plugs into and place the other end in

the water. The water OK light should go ON. If it

does not, replace the control board.

3.

Ice sensor check.

Is the Bin Full light Off? If it is

OFF and the Service light is Off, and the unit is not

running, replace the control board.

If it is OFF and the auger motor is running but the

compressor is not, check the compressor contactor

coil.

If it is on, the ice sensors may be blocked. Remove

them and check for mineral scale. Scotsman's test

box can also be used to determine if the ice

sensors or board are defective.

Using the tester:

A. Disconnect the ice sensors at the connection by

the ice chute. Connect the LED and PHOTO

TRANS wires to the control board's wires.

B. With the On - Off (mode) switch in either

position, move the Bin Full switch on the tester to

Bin Full - the tester's light will blink and after a few

seconds the bin full light on the control board will

come on. If not, replace the board.

Move the Bin switch on the tester to Bin Empty.

The light on the tester will go out, and after a few

seconds the Bin Full light on the board will go out.

If master switch is ON, the unit should start.

4.

High pressure

cut out check.

Disconnect electrical power.

Pull the wires off the high pressure cut out.

Use an ohmmeter to determine if the switch is

OPEN, If it is, check the discharge pressure. If the

discharge pressure is less than 300 PSIG, replace

the high pressure cut out.

If the high pressure cut out is open and the system

has high discharge pressure, check for the cause.

5.

Low pressure

cut out check.

Disconnect electrical power.

Pull the wires off the low pressure cut out.

Use an ohmmeter to determine if the switch is

OPEN, If it is, check the suction pressure. If the

suction pressure is greater than 35 PSIG, replace

the low pressure cut out.

If the low pressure cut out is open and the system

has low suction pressure, check for the cause.

Summary of Contents for NDE754

Page 1: ...THE INSTALLER Specifications Page 2 FOR THE INSTALLER Page 3 FOR THE PLUMBER Page 4 FOR THE ELECTRICIAN Page 5 FOR THE INSTALLER Final Check List Page 6 INITIAL START UP Page 7 COMPONENT DESCRIPTION P...

Page 2: ...ons An ice machine is a food manufacturing plant it takes in a raw material water and turns it into a food product ice The purity of the water is very important in obtaining pure ice and in maximizing...

Page 3: ...ers so that the stand does not rock Counter Top or Machine Stand Installation The base of the icemaker dispenser must be sealed to the object it rests upon Food grade silastic sealant such as Scotsman...

Page 4: ...t to the 3 8 FPT condenser inlet at the back of the cabinet The water pressure to all lines must always be above 20 psig and below 120 psig Drains Air Cooled Models Connect a drain tube to the one 3 4...

Page 5: ...ity The machine requires a solid chassis to earth ground wire The ice maker should be connected to its own electrical circuit so it would be individually fused Voltage variation must remain within des...

Page 6: ...checked and compared to nameplate requirements 3 Have all of the plumbing connections been made and checked for leaks 4 Has the machine been leveled 5 Is there a minimum of 6 inches of clearance at t...

Page 7: ...sure will depend upon air and water temperatures but should be between 200 PSIG and 300 PSIG Water cooled discharge pressure should be about 245 PSIG If needed adjust the water regulating valve The ab...

Page 8: ...oint 15 psig Drain Tube When uncapped and lowered drains the evaporator Condenser Air or water cooled where the heat removed in ice making is discharged Ice Storage Bin Assembly A plastic lined insula...

Page 9: ...he two seal faces meet Ice Sweep A plastic cap with fingers It revolves with the auger to sweep the ice into the ice chute Breaker Where the ice is compressed and much of the extra water is squeezed o...

Page 10: ...vel and water level The relays are for the gear motor with a built in time delay to clear the evaporator of ice when the unit turns off and for the compressor Mode Switch Manual control for the machin...

Page 11: ...e pushing the glass filler lever will repeat the dispense cycle Shut Down The compressor relay opens LED1 goes out The compressor contactor opens The compressor stops The auger motor stays on for 1 mo...

Page 12: ...water regulating valve then to the water cooled condenser and down the drain The water dispensing station adds an additional water circuit When the water station glass filler lever is pushed a switch...

Page 13: ...depending upon the temperature of the evaporator warmer evaporators get more refrigerant and colder evaporators get less At the evaporator the refrigerant enters an area of relatively low pressure whe...

Page 14: ...nected to the agitator drive motor Dispensing takes place when the agitator sweeps the ice through the ice dispensing chute ice will continue to discharge out this chute as long as the agitator is tur...

Page 15: ...15 minutes then switch the master switch to ON 9 As the ice maker begins to use water from the reservoir continue to add more cleaning solution to maintain a full reservoir 10 After all of the cleani...

Page 16: ...nd the tip wiped clean of mineral build up 2 The bin control uses devices that sense light therefore they must be kept clean enough so that they can see At least twice a year remove the bin control se...

Page 17: ...e action of the bearing It should rotate smoothly To remove the breaker remove the lower ice chute then take out all four allen head cap screws and pull the breaker off the auger and evaporator If the...

Page 18: ...VAL AND REPLACEMENT Disconnect electrical power and shut off the water supply Use care when removing the auger it has sharp edges 1 To remove the auger remove the front and top panels 2 Drain evaporat...

Page 19: ...d in evaporator Low pressure control open Auger not turning due to motor failure auger relay failure on circuit board or gears stripped Check drive train TXV restricted or not metering Check bulb temp...

Page 20: ...essor is not check the compressor contactor coil If it is on the ice sensors may be blocked Remove them and check for mineral scale Scotsman s test box can also be used to determine if the ice sensors...

Page 21: ...el sensor probe 8 Remove mounting screws from reservoir bracket and remove reservoir from icemaker 9 Reverse to reassemble BIN CONTROLS Ice Level Sensors 1 Disconnect electrical power 2 Remove front p...

Page 22: ...h spots and damage a The bearing is pressed into the breaker to remove the bearing and replace it an arbor press is needed b Replace lower seals before installing new bearing in breaker Note seals mus...

Page 23: ...rews holding breaker to evaporator d Lift up remove breaker from evaporator e If the auger is stuck use a slide hammer type puller to pull on the auger at the threaded hole The size of that hole is 5...

Page 24: ...he grove for the snap ring 2 Replace the snap ring and pull the water seal down against it 3 The part of the water seal that rotates with the auger must also be replaced Remove the old part from the a...

Page 25: ...new drier in the liquid line 7 Evacuate the system until dehydrated then weigh in the nameplate charge Check for leaks 8 Install auger breaker breaker bearing assembly and ice discharge chute in rever...

Page 26: ...ne if the oil is If there is evidence of water in the oil rusty bearings and gears the oil having a creamy white appearance oil level too high carefully inspect the bearings and gears If in doubt abou...

Page 27: ...glass and or a restricting device such as a Charge Faster installed in it for metering liquid into the low side of the system 1 After a thorough evacuation shut off the manifold valves and switch off...

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