Scotchman Porta-Fab 45 Manual Download

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Page 54

Drag Link

402290

M-12 HHCS

205425

Pressure Block

412311

Punch Barrel (Includes H)

400615

Punch Barrel Guide

401464

Punch Barrel Guide (Ser.#1038 & Prior)

012325

M12 X 25MM HHCS S/N 2400PF0717 and up

201410

Stripper Clip

401479

Punch Jam Nut

000624

Die Holder (IncludesY & DD)

401470

Die Holder Spacer

001472

Punch Plate

400726

M-8 FSHCS

230107

M-10 HHCS

201220

M-12 x 55 HHCS

205422

Jam Nut Wrench

000628

Washer Reid

162005

M-10 x 12 SS

219047

Spring Clip

312361

Punch Beam (Includes B, F, G, H, I, & J)

012305

Stripper

401490

3/4 x 1 Spring

500040

M-6 x 12 SHCS

221005

M-5 RHMS

233315

M-5 Hex Nut

234008

Bushing

012304

M12 X 130 HHCS S/N 2400PF0717 and up

203450

M-12 Nut

208014

Stripper Plate

401492

M-6 x 12 FSHCS

230005

Grease Zerk

243101

DESCRIPTION

PART NUMBER

QTY

ITEM

B
C

Punch Pin S/N 2400PF0717 and up

012331

Punch Pin S/N 2376PF07/17 & Prior

012321

Grease Bolt S/N 2376PF07/17 & Prior

006018

F
G
H
I
J

M-12 Greer Nut

215014

K
L

N
O
P

M-12 x 140 HHCS S/N 2376PF07/17 & Prior

203455

S
T
U
V

W
X

Y
Z

CC
DD
EE

212014

M12 Lock Washer

9.0 MACHINE PARTS LISTS

The Following Sections Contain The Ironworker And Optional Tooling Parts Lists And Drawings.
For Your Own Convenience, Always Give Your Complete Serial Number When Ordering Parts.

9.1 PUNCH ASSEMBLY

Summary of Contents for Porta-Fab 45

Page 1: ...A You have downloaded a manual for our Model Porta Fab 45 Ironworker This manual does not include all of the optional tooling for this machine If you would like a tooling manual please download the 20 Tooling Manual ...

Page 2: ...www scotchman com MODEL PORTA FAB 45 TON IRONWORKER SCOTCHMAN INDS 180 E US HWY 14 PO BOX 850 PHILIP SD 57567 Call 1 800 843 8844 JANUARY 2022 ...

Page 3: ... 5 1 5 2 6 0 6 1 6 2 7 0 7 1 7 2 7 3 7 4 7 5 7 6 7 7 7 8 7 9 MAINTENANCE Lubrication Scheduled Maintenance MACHINE OPERATION Punch Operation Three in One Shear OPTIONAL TOOLING Rod Shear Six Inch Brake Eight Twelve Inch Brakes Pipe Notcher Rectangle Notcher Picket Tool 6 x 6 Ninety Degree Notcher Square Tube Shear Optional Die Holders Strippers 7 10 Multi Shear Tool 7 11 Weld Coupon Bender Tool PA...

Page 4: ...forming machine engineered for trouble free operation The design of the machine combines simplicity of operation with smooth full stroke control The ability of the operator to control the machine s direction of movement at any point in the stroke i e stop jog or reverse gives the SCOTCHMAN IRONWORKER a tremendous advantage over mechanical ironworkers There is no chance of the SCOTCHMAN IRONWORKER ...

Page 5: ...ove any of the labels and replace worn or damaged labels promptly 6 Always disconnect and lock out the power when performing maintenance work or setting up any tooling on the machine Follow the procedures outlined in the operator s manual for setting up changing or aligning any tooling on this machine 7 Never operate this machine with dull or damaged tooling Replace worn punches dies and blades pr...

Page 6: ... modified in any way or subjected to abuse and abnormal use inadequate maintenance and lubrication or subjected to use beyond the seller s recommended capacities and specifications In no event shall the seller be liable for labor cost expended on such goods or consequential damages The seller shall not be liable to purchaser or any other person for loss or damage directly or indirectly arising fro...

Page 7: ... LUBRICATE 019103 1 DECAL GREASE POINT 019105 5 RIGHT HAND RULE 12 019300 1 A B C US FLAG DECAL 019127 1 E D F G H I LARGE SAFETY GLASSES 003100 1 J K 110V STICKER 093001 1 45 DECAL PACKAGE 003565 L M 1 1 FINGERS BEYOND BAR GUARD 003105 ANGLE SHEAR FRONT DECAL 016328 N 1 CAUTION CONTAMINATION not shown 003175 O 1 DECAL RESERVOIR CAPACITY not shown 019102 K1 230V 1PH STICKER 019120 1 P 3 0 WARNING ...

Page 8: ...Page 7 FIGURE 1 ...

Page 9: ...NS A Floor To The Top Of Die Holder 22 04 55 98 39 54 100 43 INCHES CM INCHES CM 93 22 WITHOUT STAND WITH STAND 141 30 288 KG 635 LBS 275 KG 605 LBS B Floor To Punch Bolster 19 20 48 77 36 70 C D E F G H I Throat Depth 4 25 10 80 Floor To Tool Table 21 45 54 48 38 95 98 93 Punch Stroke 1 06 2 70 1 06 2 70 Height 38 13 96 85 55 63 Length 38 12 96 82 Width 20 50 80 4 25 10 80 38 12 96 82 20 50 80 We...

Page 10: ...Page 9 A 22 04 A 39 54 B 19 20 B 36 70 C 4 25 D 21 45 D 38 95 F 38 13 F 55 63 G 38 12 H 20 00 H 20 00 012351 Tool 012351 Tool 080061 012351 Tool 080061 012351 Tool WITHOUT STAND WITH STAND FIGURE 2 ...

Page 11: ... a forklift if it is equipped with the stand When using a fork lift spread the forks of the lift as wide as possible for stability Lift only on the base of the machine Do not lift the machine by placing the forks under the base of the optional stand 4 3 PHYSICAL INSPECTION Any damage to the machine during shipment should be reported to the delivery carrier immediately and a damage report made out ...

Page 12: ...guards removed Place any part of your body under blade punch or moving Operate punch station without checking the punch to die alignment and tightness Punch half holes punch or shear unknown materials side load DO NOT REMOVE THIS SIGN FROM THIS MACHINE REV 0310 FOR MORE INFORMATION CONTACT SCOTCHMAN INDUSTRIES INC 1 800 843 8844 003100 proper instructions and without reading and understanding the ...

Page 13: ... rated for 30 amps Check the motor data tag for full load current requirements 4 5 MACHINE START UP Before starting this machine take time to thoroughly review the safety dvd and the operator s manual We strongly urge you to follow the OSHA directive CFR 1910 147 effective 09 01 90 regarding lock out tag out procedures Before powering the machine be sure that all packing materials and tools have b...

Page 14: ...to shear punch and strip easier and increase tool life considerably We recommend cutting oil or motor oil swabbed on with a small brush or applied with a squirt can or spray applicator Grease the main pivot pin and the punch barrel and guide daily A multi purpose Molybdenum Disulfide Dow Corning BR 2 or equivalent high pressure bearing grease is recommended Check the oil level in the reservoir onc...

Page 15: ...ntil the punch enters the die 2 With the punch in the die jog the machine with the foot pedal watching for lateral movement of the punch in the die 3 If lateral movement is noted turn the machine s power off Remove the punch barrel A and punch barrel guide B from the machine and check the tolerance between the two parts 4 If the tolerance exceeds three 003 thousandths of an inch 07mm replace both ...

Page 16: ...Page 15 FIGURE 4 ...

Page 17: ...NG PUNCHES AND DIES WARNING FAILURE TO PROPERLY ALIGN PUNCHES AND DIES CAN CAUSE SERIOUS INJURY TO PERSONNEL AND OR DAMAGE TO EQUIPMENT PLEASE READ CAREFULLY AND UNDERSTAND THE FOLLOWING METHOD IT WILL ALSO BE HELPFUL TO REFER TO THE SAFETY DVD PROVIDED FOR A VISUAL REFERENCE IF YOU DID NOT RECEIVE A SAFETY DVD PLEASE CONTACT YOUR DEALER OR THE FACTORY FIGURE 5 ...

Page 18: ...GRAPH F IN SECTION 6 1 PLEASE NOTE ALL OF OUR 20K PUNCHES INCLUDING OVALS SQUARES HEXAGONS AND SPECIAL ORDER PUNCHES ARE SUPPLIED WITH AN ALIGNMENT KEY WAY MACHINED INTO THE PUNCH THIS KEY WAY MATES WITH A KEY BUILT INTO THE MACHINE S PUNCH BARREL ALL PUNCHES USED ON THIS MACHINE MUST BE THE 20K STYLE 7 Clean both the punch and the die 8 Insert the proper punch in the punch retaining nut E and thr...

Page 19: ... die Power the machine and jog the punch up and down several times to be sure of proper alignment C CONTACT BOTH SIDES OF THE STRIPPER Punch holes with sufficient material to contact both sides of the punch stripper If the workpiece does not contact both sides of the stripper the side thrust may break the punch and will deform the workpiece D SPECIAL STRIPPERS MAY BE REQUIRED FOR CERTAIN JOBS The ...

Page 20: ... PUNCHING ANGLE IRON WITH THE LEG UP WILL CAUSE DAMAGE TO THE PUNCH RETAINING NUT F PUNCHING CAPACITIES MAXIMUM PUNCH SIZES FOR MILD STEEL 65 000 PSI TENSILE MATERIAL THICKNESS DIAMETER OF HOLE INCHES MM INCHES MM 1 4 6 OPTIONAL DIE HOLDER 2 1 4 57 5 16 7 9 OPTIONAL DIE HOLDER 1 3 4 44 3 8 8 STANDARD DIE HOLDER 1 1 4 32 1 2 12 STANDARD DIE HOLDER 1 1 8 28 NOTE 1 2 INCH IS THE MAXIMUM MATERIAL THIC...

Page 21: ... 2 4 2 6 2 8 3 1 3 3 3 5 3 8 1 2 1 5 1 8 2 1 2 3 2 6 2 9 3 2 3 5 3 8 4 1 4 4 4 7 1 5 1 8 2 2 2 6 2 9 3 3 3 7 4 0 4 4 4 8 5 1 5 5 5 9 2 1 2 6 3 1 3 6 4 1 4 6 5 1 5 7 6 2 6 7 7 2 7 7 8 2 2 6 3 3 4 0 4 6 5 3 5 9 6 6 7 3 7 9 8 6 9 2 9 9 10 6 3 1 3 8 4 6 5 4 6 1 6 9 7 7 8 4 9 2 10 0 10 7 11 5 12 3 3 7 4 6 5 5 6 4 7 4 8 3 9 2 10 1 11 0 12 0 12 9 13 8 14 8 4 9 6 1 7 4 8 6 9 8 11 1 12 3 13 5 14 7 16 0 17 ...

Page 22: ...All dies have a larger hole in the bottom side for slug relief Make sure that the smaller side of the die mates to the punch before installing it in the machine When punching materials other than mild steel or in cases of high punch shock we recommend increasing the CLEARANCE In thin materials the recommended clearance is 1 10 of the material thickness Due to working clearances in the machine we d...

Page 23: ...he thickness of the material Any edge distance less than this will result in a deformed workpiece J DO NOT WORK WITH DULL OR DAMAGED TOOLING CAUTION WORKING WITH DULL OR DAMAGED PUNCHES AND DIES WILL INCREASE THE TONNAGE REQUIRED TO PERFORM THE OPERATION THIS MAY RESULT IN FAILURE OF THE TOOL AND POSSIBLE INJURY TO PERSONNEL IT WILL ALSO RESULT IN A LESS THAN DESIRABLE WORKPIECE ...

Page 24: ...MADE IN THE USA BEST IN THE BUSINESS WARRANTY S C O T C H M A N ...

Page 25: ...nent tool designed to shear angle iron round stock and plate It installs on the tool table and has a maximum capacity of 3 x 3 x 5 16 inch 76x76x8mm mild steel angle iron 3 4 inch 19mm round bar and 1 2 x 4 12x102mm or 3 8 x 6 10x152mm plate 6 2A THREE IN ONE COMBINATION TOOL INSTALLATION 3 8 x 6 10x152mm 3 in 1 Combination Tool BAR SHEAR CAPACITY ROD SHEAR CAPACITY ANGLE SHEAR CAPACITY FIGURE 7 ...

Page 26: ... the operator s side of the machine 3 The tool anchors to the tool table with the bolts provided One is in the front of the tool and the other is on the back 4 Make sure that the rounded cap on top of the tool is aligned squarely under the arm 5 Grease the blade guides before using and twice daily when this tool is in use There are 2 grease zerks on the front of the tool and 2 on the back of the t...

Page 27: ...e replaced The movable blade for the multi tool is designed to fit only one way Installing the blade backwards will cause damage to the tool The blade must be installed so that the angle on the plate shear portion of the blade runs from smallest to largest from left to right SEE FIGURE 8 ON THE FOLLOWING PAGE B MITER CUTTING The angle shear on this model is capable of mitering angle up to 2 x 2 x ...

Page 28: ...ge 25 012351 Tool 2 Thumb Screws Adjust Down to Material Bar Shear Rod Shear Angle Shear 12355 12359 201215 201215 Moving Blade must be positioned in the tool as shown below or damage will result FIGURE 8 ...

Page 29: ...REMOVE THE PUNCH AND DIE FROM THE PUNCH STATION AS WITH ALL FUNCTIONS ON THIS MACHINE SAFETY GLASSES ARE REQUIRED WHEN USING OPTIONAL TOOLS OF ANY TYPE NOTE If tool ever jams or gets stuck REMOVE THE TOOL FROM THE MACHINE BEFORE ATTEMPTING TO FREE IT FIGURE 9 1 75 1 5 2 25 2 2 75 2 5 3 1 25 1 6 8 10 12 14 16 18 60 50 40 30 20 25 35 45 55 FROM CENTER OF PIVOT PIN in INCHES BEAM STROKE IN INCHES U S...

Page 30: ...he arm and lubricate the pressure cap on the top of the tool before installing it Lubricate the top of the tool every two hours of operation The rod shear requires a short stroke approximately 1 2 inch 12mm and takes no slug 7 1B ROD SHEAR OPERATION Oil should be applied to both blades before the first cut and after every 10 to 15 cuts On all round sizes select the cavity closest to the size being...

Page 31: ...N SEE FIGURE 11 ON THE FOLLOWING PAGE 1 Remove the die holder stripper and punch retaining nut NOTE THE STRIPPER MOUNTING PLATE D MUST BE REMOVED TO OPERATE THIS TOOL FAILURE TO REMOVE THE STRIPPER MOUNTING PLATE WILL CAUSE DAMAGE TO THE BRAKE 2 Install the upper brake die A in the punch barrel Do not tighten the retaining nut at this time 3 Bolt the brake base B to the punch bolster using the two...

Page 32: ...Page 29 C B A D 016120 201220 M10x50 REMOVE D Bolt Spring Plate Mounting Stripper 3 pcs FIGURE 11 ...

Page 33: ...ool table Use the 2 bolts provided to mount tool to tool table as shown TWELVE INCH BRAKE In the middle of the twelve inch brake base there is one mounting hole to mount this tool Only one bolt is used to mount the tool on this machine Mount the twelve inch brake about 1 3 4 from the machine frame The mounting hole should align with the 4th tapped hole from the front of the tool table Use the bolt...

Page 34: ...Page 31 0800 61 433003 0800 61 8 Brake 12 Brake 433000 MOUNTING BOLTS MOUNTING BOLT 2 3 8 INCH FROM FRAME 1 3 4 INCH FROM FRAME FIGURE 12 ...

Page 35: ...ticking can be caused by lack of lubrication the complexity of the part being bent or bent guide pins Keep the guides well lubricated It is common practice to have the bottom die opening 8 times the thickness of the material being bent CAUTION NEVER ATTEMPT TO FREE THE BRAKE BY HAND FOR TONNAGE REQUIREMENTS SEE FIGURE 13 ON THE FOLLOWING PAGE If parts require bends less than 90 degrees adjust the ...

Page 36: ...2 3 45 2 35 0 28 0 24 0 17 0 14 6 11 1 47 9 39 0 33 1 24 0 19 0 15 6 12 7 69 5 58 0 42 2 32 4 26 0 23 0 16 5 92 0 69 0 52 2 42 2 36 0 27 0 21 0 104 80 0 63 0 52 5 39 4 31 2 112 90 0 76 0 56 2 44 0 PRESSURE IN TONS PER LINEAR FOOT REQUIRED TO MAKE 90 DEGREE AIR BEND IN MILD STEEL WITH RADIUS ON MALE DIE EQUAL TO METAL THICKNESS AND ARE CONSIDERED IDEAL FOR RIGHT ANGLE BENDING PRESSURES HIGHLIGHTED ...

Page 37: ...cutting dies face away from the machine Use the bolts provided to anchor the tool in place Align the tool over the slug hole in the bolster to assure proper slug removal TO MOUNT THE PIPE NOTCHER ON THE TOOL TABLE 1 Install the return springs the upper die and the lower die in the housing 2 Bolt the beam pusher B to the upper die 3 Place the tool on the tool table with the cutting dies facing the ...

Page 38: ...221005 221225 221225 12450 212012 212012 203225 203225 400609 001194 001194 A B 1294 1226 1226 1209 1209 201615 221005 221005 221005 221005 221225 221225 12450 212012 212012 203225 203225 B 1294 1226 1226 1209 1209 201615 221005 221005 221005 221005 221225 221225 400609 001194 001194 A 001208 001208 LO WER DIE UP PE R DIE 1294 121 3 12 09 12 09 212012 212012 203225 M10x65 203225 M10x65 073420 M8x1...

Page 39: ... unit always check the alignment of the punch and die To check the alignment insert the punch and die holder without the springs into the housing and check the gap SEE FIGURE 15 ON THE FOLLOWING PAGE If proven correct tighten the two M 10 socket head screws holding the lower die section in place Apply some high pressure lube all around the inside of the housing Re assemble the unit reversing the a...

Page 40: ...ER ALIGNMENT OF PIPE NOTCHER DIES 001 208 001 208 LOWER DIE UPPER DIE 1294 1 2 1 3 1209 1209 2120 12 2120 12 20322 5 M10x 65 20322 5 M10x 65 073420 M8x16 2210 05 2210 05 2210 05 2210 05 UPPER DIE LOWER DIE WRONG FIGURE 15 ...

Page 41: ...OOL WHEN IT IS NOT IN USE 7 5A RECTANGLE NOTCHER INSTALLATION SEE FIGURE 16 ON THE FOLLOWING PAGE 1 Operate the machine until the cylinder completely retracts NOTE THE STRIPPER MOUNTING PLATE D MUST BE REMOVED TO OPERATE THIS TOOL FAILURE TO REMOVE THE STRIPPER MOUNTING PLATE WILL CAUSE DAMAGE TO THE BRAKE 2 Remove the die holder die holder plate stripper punch and punch retaining nut 3 Thread the...

Page 42: ...3 221327 M12x70 221327 M12x70 340031 A 219047 M10x12 B D E 340031 340032 440013 340003 400610 340 032 016 120 201220 M10x50 Bolt Spring Plate Mounting Stripper REMOVE These 3 pcs C F G 340031 340032 440013 340003 400610 DETAIL 0800 61 ...

Page 43: ...rs of operation 7 6B PICKET FENCE TOOL OPERATION 1 Rotate the tube guide on the front of the tool to the size of tube you are shearing Remove the tube guide if you are shearing 1 inch tubing 2 Adjust the tube stop B just low enough to contact the upper edge of the tube 3 Adjust the rest stop C so that it is approximately half of the tube size below the lower die 4 Feed the tube into the tool until...

Page 44: ...MACHINE TO PREVENT SERIOUS BODILY INJURY 003145 A C GUIDE B 5 8 7 8 1 2 5 8 REMOVE TOOL WHEN NOT IN USE AND OR DAMAGE TO MACHINE TO PREVENT SERIOUS BODILY INJURY 003145 GUIDE 220014 220014 1 2 7 8 5 8 3 4 117 3 116 5 221005 001 293 Ass y 1163 1161 1174 117 5 As sy 333141 333141 1172 Assy ...

Page 45: ...or 6 x 6 x 1 8 inch 152 x 152 x 3mm 7 7A 6 x 6 NINETY DEGREE NOTCHER INSTALLATION SEE FIGURE 18 BELOW TO INSTALL THE NOTCHER ON THE TOOL TABLE the tool should be mounted as close to the frame as possible and anchored through the bottom of the notcher casting as shown with the bolts and washers A provided FIGURE 18 NOTE If tool ever jams or gets stuck REMOVE THE TOOL FROM THE MACHINE BEFORE ATTEMPT...

Page 46: ...justments rotate or replace the upper blade and snug bolts only 3 Rotate or replace the lower blades 4 Lower the upper blade down until it just passes the lower blade approximately 1 16 inch 1 5mm 5 Adjust the upper blade until the point almost touches the lower blades 6 Center the rear of the upper blade with the lower blades There should be a clearance of approximately 005 of an inch 12mm on eac...

Page 47: ...y ten to fifteen cuts CAUTION ALWAYS REMOVE THIS TOOL WHEN IT IS NOT IN USE 7 9A 2 5 8 INCH 66 MM DIE HOLDER The optional 2 5 8 inch 66mm die holder is of the same design as the standard die holder It is used in oversized punching applications FOR APPLICATIONS REFER TO THE TOOLING MANUAL Always use the preferred method of aligning punches and dies REFER TO SECTION 6 1 7 9 OPTIONAL DIE HOLDERS AND ...

Page 48: ...Page 45 FIGURE 19 NOTE If tool ever jams or gets stuck REMOVE THE TOOL FROM THE MACHINE BEFORE ATTEMPTING TO FREE IT 1350 Assy 1307 1309 203212 0800 61 1350 Assy 1307 1309 203212 C A ...

Page 49: ...he beam Once the tool is squarely under the beam tighten the bolts C for the clamp B to hold it in place 5 Set the upstroke of the machine so that the size of material that you want to shear will feed through the tool 6 Make sure that the upstroke is set so that there is spring tension on the pressure block at all times 7 Set the down stroke of the machine so that the moving blade travels only far...

Page 50: ...0 x 30 220014 M6 x 10 221210 M10 x 25 221210 M10 x 25 218032 M8x20 210010 M8 Jam 220014 M6 x 10 024 562 221120 M8 x 25 221120 M8 x 25 221120 M8 x 25 221120 M8 x 25 B C A Tool Table P u n c h E n d o f M a c h i n e NOTE See Thru Guard is for Clarity 080061 243101 243101 B C A FIGURE 20 ...

Page 51: ... that the down stroke of the tool is set so that the bottom of the ram NOT the die is aligned with the correct scribe line 6 After bending the weld test coupon let the tool return to the resting position Remove the test coupon and inspect the weld REMOVE THE WELD TESTER WHEN IT IS NOT IN USE 7 11A WELD COUPON BENDER TOOL INSTALLATION SEE FIGURE 21 ON THE FOLLOWING PAGE The Weld Coupon Bender Tool ...

Page 52: ...Page 49 FIGURE 21 V Die Stroke U Die Stroke Set stroke with bottom of Ram A B Setting The Stroke 080061 201417 M12x45 201417 M12x45 162005 162005 A B U DIE V DIE ...

Page 53: ...with Tongs or similar device 4 Use a pry bar to free it and repair or replace whatever caused the jam The sticking of the Brake can be caused by Complexity of the part lack of Lubrication or Interference between the Guide and Post 5 ALWAYS Remove This Tool From The Machine When Not In Use 7 12A OPEN END BRAKE INSTALLATION SEE FIGURE 21A ON THE FOLLOWING PAGE The Open End Brake tool mounts on the t...

Page 54: ...A B 080061 2 2 1 3 1 2 2 2 1 3 1 2 2 2 1 0 1 0 2 2 1 0 1 0 1365 CAP A B 001377 001369 001367 001367 221005 221005 221005 221312 M12x30 221312 M12x30 1365 218048 M10x20 218048 M10x20 001371 221005 201417 M12x45 162005 A B Page 50 1 Scan QR Code below to see a video of this tool The OPEN end of brake is facing the operator The OPEN end of brake is facing the hydraulic cylinder ...

Page 55: ...MADE IN THE USA BEST IN THE BUSINESS WARRANTY S C O T C H M A N ...

Page 56: ...ated 3 REFER TO SECTION 8 2 ON HYDRAULICS BELOW 8 2 HYDRAULIC THE MOST COMMON HYDRAULIC PROBLEMS ARE 1 Low level of hydraulic fluid in the reservoir The reservoir holds 2 U S gallons 7 6 liters The level should be 1 2 inch 12mm below the top of the reservoir 2 Low pressure caused by worn or damaged parts in the cylinder or pump There is a pressure port provided on the machine to check the system p...

Page 57: ...and slide the piston and head off of the shaft 9 Replace all of the seals There will be extra seals in the kit Match the replacement seals with the old ones and discard the rest 10 Clean all parts including the inside of the tube and check all parts for nicks or scratches 11 Oil all of the seals before reassembling the cylinder 12 After the head and piston are assembled on the shaft torque the loc...

Page 58: ...Page 53 FIGURE 22 080061 A B C D E Detail Cylinder ...

Page 59: ...0 1 M 6 x 12 SHCS 221005 1 M 5 RHMS 233315 2 M 5 Hex Nut 234008 2 Bushing 012304 1 M12 X 130 HHCS S N 2400PF0717 and up 203450 4 M 12 Nut 208014 4 Stripper Plate 401492 1 M 6 x 12 FSHCS 230005 2 Grease Zerk 243101 DESCRIPTION PART NUMBER QTY ITEM B C E D A Punch Pin S N 2400PF0717 and up 012331 1 Punch Pin S N 2376PF07 17 Prior 012321 C1 1 D1 1 Grease Bolt S N 2376PF07 17 Prior 006018 F G H I J M ...

Page 60: ...5014 M12 Greer Nut 215014 M12 Greer Nut 402290 402290 40061 5 Assy 40060 9 401 464 234008 234008 A B C1 D1 201410 M12x50 E E 243101 D C F G H I J K L L M N O P P1 Q Q1 401479 0014 72 401 492 S T U V W X Y Z AA BB DD CC EE 212 014 E1 00601 8 M12x35 Grease Bolt 401470 400726 20345 5 M12 x 140 20345 5 M12 x 140 20345 5 M12 x 140 20345 5 M12 x 140 000628 01233 1 233315 233315 000624 500040 208014 2080...

Page 61: ...CRIPTION PART QTY ITEM LEG ASS Y 45 STAND 012343 2 A SHELF 012349 1 B PF BRACE BASE 012440 1 C M10 X 20MM HHCS 201210 10 D M12 X 25MM HHCS 201410 4 F M10 GREER NUT 215012 10 E M12 GREER NUT 215014 4 G Complete Stand Assy 012342 1 H ...

Page 62: ...M10 Nylon Lock nut 215012 M10 Nylon Lock nut 215012 M10 Nylon Lock nut 215012 M10 Nylon Lock nut 21501 2 M10 Nylon Lock nut 21501 2 M10 Nylon Lock nut 21501 2 M10 Nylon Lock nut 21501 2 M10 Nylon Lock nut 215014 M12 Greer Nut 215014 M12 Greer Nut 215014 M12 Greer Nut 215014 M12 Greer Nut 201410 M12x25 201410 M12x25 201410 M12x25 201410 M12x25 A A C B D D E F G F G ...

Page 63: ...62502 1 2 Conduit Lock Nut M 2 012320 Push In Grommet N 1 000203 8439 Liq Connector O 1 000200 Nut for 000203 P 4 073206 M 6 Hex Nut Q 1 003122 Danger Voltage Sticker R 1 012374 Electrical Box S 3 220020 M 6 x 16 BHCS S1 1 012338 Foot Switch Assembly The Below T thru Z is for 230V 1PH Models ONLY T 1 012423 Transformer 50KVA U 4 073407 M 5 x 6 Slot Head V 1 011933 Fuse 1 1 2 Amp Primary W 1 012395...

Page 64: ...Page 59 FIGURE 25 ...

Page 65: ...Flat Washer 5 201140 M 8 x 20 HHCS 1 019102 Reservoir Capacity Decal 1 003175 Caution Contamination 1 040012 AF Stop Buffer 48 6605 S N 2484 Prior not shown 1 012422 PF Power Unit Retrofit Kit S N 2484 Prior not shown 1 012445 6815 06 06 Elbow B1 012402 Porta Fab 45 Cylinder Seal Kit Power Unit Bucher S N 2485 Up O P 1 012446 Relief Cartridge For Bucher Power Unit 2 012447 Coil For Bucher Power Un...

Page 66: ...3 M8 Nylon Lock Nut 114010 L M 3175 N C B D 00020 2 562502 E F A 00654 5 GREY GREY 00654 0 BLACK BLACK G H DETAIL O P NOTE Tighten Nut to no more than 40 in lb 4 5 N m or coils will be damaged I S N 2484 Prior R 01 24 35 0124 35 012434 HYD HOSE ROUTING HOSE C T Fitting Top Port of Cylinder to C2 outside Port on Power Unit HOSE D Bottom Port Cylinder to Elbow to C1 inside Port on Power Unit 0 1 2 3...

Page 67: ...S Y MULTI TOOL 012370 1 10 FRONT GUARD PAINTED 012393 1 11 REAR GUARD PAINTED 012394 1 12 ANGLE SHEAR FRONT DECAL 016328 1 13 M10 X 20MM DIN912 SHCS 073626 8 14 3 4 X 3 DIE SPRING 160045 2 15 M10 X 20MM DIN933 HHCS 201210 2 16 M10 X 40MM DIN931 HHCS 201215 2 17 M12 X 45MM DIN931 HHCS 201417 8 18 M10 DIN127 LOCK WASHER 212012 10 19 M10 DIN125 REGULAR WASHER 214012 8 20 M10 DIN439 JAM NUT 210012 2 2...

Page 68: ...12 18 22 11 14 1 19 20 10 2 23 6 13 9 3 21 24 7 15 17 4 8 5 16 Page 63 FIGURE 27 25 21A 212012 212012 210012 M10 Jam 210012 M10 Jam ...

Page 69: ...age 64 9 6 OPTIONAL MATERIAL STOP 30 INCH 76 CM ITEM PART DESCRIPTION A 677436 Stop Clamp B 060315 Stop Shaft C 060310 Shaft D 073460 M 10 x 16 SHCS E 210016 M 16 Jam Nut F 076930 Complete Material Stop ...

Page 70: ...Page 65 FIGURE 28 ...

Page 71: ... 012327 Cylinder Clevis 1 019305 Right Hand Rule 1 M 5 x 6 Slot Head 1 214012 M 10 Regular Washer 2 562113 M S Limit Switch 1 012328 45 CYLINDER ASS Y Includes D ITEM QTY PART DESCRIPTION 155010 1 012410 45 Pointer S C 1 080061 Stroke Adjustment Handle 1 073450 M 4 x 16MM SHCS 073407 F I J Page 66 M 1 412241 Cylinder Pivot Pin ...

Page 72: ...Page 67 FIGURE 29 ...

Page 73: ... 1 012376 Boot On Off Switch B 1 562113 M S Limit Switch C 1 012338 Foot Switch Assembly D 1 012412 Coil 110V Parker Porta 012400 Coil 110V Barnes Old Style Call factory before ordering D E 1 012426 110V Contactor CANADA F 1 012428 230V 1PH Starter Overload G 1 012423 Transformer 50KVA H 1 011933 Fuse 1 1 2 Amp Primary ...

Page 74: ... M BLK WHT GRN FTS2 COMM FTS1 LS1 BLK CVC2 NO BLK NO NC CVC1 WHITE T2 T4 T8 BLACK T1 T3 T5 GREEN GROUND W H T G R N WHT RED RED BLACK GRAY BLK WHT WHT GRN JUMPER GRN L LED WORK LIGHT BLK WHT SWITCH CORD A C D D B SWITCH 5 8 TO REVERSE MOTOR TERMINAL STRIP WIRE WIRE COLOR COMPONENT TERMINAL NORMAL POSITION OPTIONAL EQUIPMENT COMPONENT 1 2 BLK 3 XO LEGEND 110V PORTA FAB ...

Page 75: ...BLK WHT GRN POWER IN WHT WHT BLK BLK GRN GRN L1 L2 L3 T3 T2 T1 CONTACTOR WHT WHT FTS2 FTS1 LS1 CVC2 CVC1 SWITCH 5 8 TO REVERSE MOTOR L LED WORK LIGHT BLK WHT SWITCH CORD C D D B TERMINAL STRIP WIRE WIRE COLOR COMPONENT TERMINAL NORMAL POSITION OPTIONAL EQUIPMENT COMPONENT 1 2 BLK 3 XO LEGEND PN 012444 RATING TABLE MAX HP MOTOR FLA LINE VOLTAGE 1PH 115 2 21 4 E 110V CANADIAN ...

Page 76: ...1 BLK CVC2 NO BLK NO NC CVC1 WHITE T4 T8 BLACK T1 GREEN GROUND WHT WHT RED RED BLACK GRAY BLK WHT WHT GRN JUMPER GREEN POWER IN WHT WHT BLK BLK GRN GRN L1 L2 L3 T3 T2 T1 CONTACTOR 220V FUSE 110V TRANSFORMER TOGETHER T2 T3 T5 1 PH 50 60 Hz H1 H2 H3 H4 X2 N A XF X1 F G C B D D 220V 1 PH PORTA FAB TERMINAL STRIP WIRE WIRE COLOR COMPONENT TERMINAL NORMAL POSITION OPTIONAL EQUIPMENT COMPONENT 1 2 BLK 3...

Page 77: ...Page 72 10 2 ELECTRICAL BOX WIRING DIAGRAMS FIGURE 33 ...

Page 78: ...Page 73 FIGURE 34 ...

Page 79: ...Page 74 FIGURE 35 ...

Page 80: ...Page 75 11 0 HYDRAULIC SCHEMATIC FIGURE 36 ...

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