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Schwing VECTOR, Service Manual

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Schwing VECTOR Service Manual Download Page 33

PART 1

- 29 -

 All rights reserved. Reproduction - in whole or in par t - only with the ex press wri tten permi ssion of SCHWING GmbH.

004.138.00-en

D04L

PTO RPM-Limit exceeded !

D05L

Indicator-Switch
PTO = ON/OFF
Fault !

D06L

Indicator-Signal
Engine Load
Fault !

D07L

Indicator Lvel
Diesel-Reservoir
Fault !

D08L

DO31

Disconnected
Truck Interface
Diesel Start - D031 !

D09L

DO31

Overload
Truck Interface
Diesel Start - D031 !

D10L

DO32

Disconnected
Truck Interface
Diesel Stop - D032 !

D11L

DO32

Overload
Truck Interface
Diesel Stop - D032 !

D12L

DO33

Disconnected
Truck Interface
RPM (+) - D033 !

D13L

DO33

Overload
Truck Interface
RPM (+) - D033 !

D14L

DO34

Disconnected
Truck Interface
RPM (-) - D034 !

D15L

DO34

Overload
Truck Interface
RPM (-) - D034 !

Summary of Contents for VECTOR

Page 1: ...rmissi rmission of SCHW on of SCHWING GmbH ING GmbH 004 103 01 en 004 103 01 en SCHWING ñ Control system VECTOR SCHWING ñ Control system VECTOR SERVICE MANUAL SERVICE MANUAL valid from software version V 1 10 onwards valid from software version V 1 10 onwards P PA AR RT T 1 1 O OP PE ER RA AT TI IO ON N P PA AR RT T 2 2 T TE EA AC CH H M MO OD DE E Pub Publis lished by hed by SC SCHW HWIN ING Gm G...

Page 2: ...up control unit Start up control unit Control switches not Control switches not in neutral position in neutral position E stop activated E stop activated Entry expected Entry expected Remote mode Remote mode Local mode Local mode Ram change mode Ram change mode Teach mode Teach mode Menu bar for Menu bar for further screens further screens Concrete pump Concrete pump delivery rate delivery rate Co...

Page 3: ...up control unit Start up control unit Control switches not Control switches not in neutral position in neutral position E stop activated E stop activated Entry expected Entry expected Remote mode Remote mode Local mode Local mode Ram change mode Ram change mode Teach mode Teach mode Menu bar for Menu bar for further screens further screens Concrete pump Concrete pump delivery rate delivery rate Co...

Page 4: ... question ing manual of the machine in question CONTENTS CONTENTS 1 1 C CO OM MM MI IS SS SI IO ON NI IN NG G 1 1 1 1 L LO OC CA AL L C CO ON NT TR RO OL L 1 1 2 2 RE REM MO OT TE E C CO ON NT TR RO OL L 1 3 1 3 RAM CHANGE MODE RAM CHANGE MODE 2 2 1 1 E EN NG GI IN NE S E STA TART RT S STO TOP P 2 2 2 2 E EM ME ER RG GE EN NC CY Y S STOP TOP 2 3 2 3 BYPASS MODE BYPASS MODE 3 3 C CO ON NT TR RO OL ...

Page 5: ...io tion n idling idling Ap Appl ply t y the he pa park rkin ing b g bra rake ke Sw Swit itch ch on on th the P e P T T O O For vehicles without P T O see machine op For vehicles without P T O see machine op erating instructions erating instructions Swit Switch o ch on t n the m he machi achine c ne contr ontrol i ol in th n the dr e driver iver s s cab cab The system is being initialized as indica...

Page 6: ...s symbol flashes in section 4 when a E stop has been pressed Unlock all emergency stop stations This symbol flashes in section 4 when one a of the switches on the local control panel is on Fig 2 Set all switches to neutral This symbol flashes in section 4 when the system is ready for start up Start the control with pushbutton 4 Fig 3 Starting is confirmed by a brief acoustic signal and the symbol ...

Page 7: ...has been pressed The symbol flashes also when the remote control box is off Unlock all emergency stop but tons or switch on the remote control box This symbol flashes in section 4 when a switch on the remote control box is on Set all switches toneutral This symbol flashes in section 4 when the system is ready for start up Start up the control with this push button on the remote control box Startin...

Page 8: ...Unlock all emergency shut off but tons This symbol flashes in section 4 when the system is ready for start up Start up the control with pushbutton 4 Fig 2 Starting is confirmed by a brief acoustic signal and the symbol on the left is displayed in section 4 Fig 1 The activation of the RAM CHANGE MODE automatically reduces thespeed of the engine The concrete pump and the diesel engine can now be con...

Page 9: ...e in their neutral 0 position Shutting off the engine when a function is active is possible but should be avoided If there is no emergency always proceed as follows deactivate the function s then reduce the engine rpm to idle shut off the engine 2 2 EMERGENCY STOP In normal operating conditions always stop the machine functions and the engine with the con trols provided for this purpose D o n o t ...

Page 10: ...paired immediately the power supply to the dump valves can be reactivated manually To do so insert the key into key switch 7 Fig 1 and turn it to the locked position In this position the key cannot be withdrawn Control the machine movements with the manual levers of the control valves Clean the machine and bring to it transport position Stop working on the job and have the emer gency shut off syst...

Page 11: ...ntrol ram shange mode 4 Momentary contact switch control on 5 Switch Select EASy working range 6 Switch EASy off 7 Key switch Emergency stop bypass 8 Connector radio or cable remote con trol Optional equipment One Side Outrigger System EASy see separate operating in structions 3 1 1 DISPLAY On start up the following data are displayed on screen Fig 2 1 P T O speed 2 Hydraulic oil temperature 3 Oil...

Page 12: ... engine load factor optional equipment independent of vehicle Control status indications Section 4 Fig 1 of the screen displays the following conditions Control system is running Control off start up Starting not possible switches not in neutral position Starting not possible emergency stop activated Operating mode display Section 5 Fig 1 of the screen displays the following modes of operation Rem...

Page 13: ...em in the menu selection list Down one item in the menu selec tion list Supplementary information for cer tain screens of the diagnostic func tion Presently not implemented Execution of certain actions e g re setting of the concrete pump s deli very rate counter One step back in menu Select indicated menu item or activ ate changes Confirmation and reset of diagnostic messages Fast selection abbrev...

Page 14: ...NTROL RPM engine up down Vehicle engine I start 0 stop Work light Water pump I locked continuous T momentary special control Vibrator Ball injection system High pressure water pump Compressor Concrete pump delivery rate increase reduce P Agitator P forwards pumping R Agitator R reverse suction Concrete pump forwards pumping Concrete pump reverse suction ...

Page 15: ...on End hose shutoff valve Ball injection system Concrete pump delivery rate increase reduce Vibrator in automatic mode on Water pump Agitator in forward reverse Compressor Concrete pump forwards pumping Concrete pump reverse suction 0 boom speed slow placing operations boom functions off boom speed fast set up and take down Radio remote control only LED charge condition of transmitter battery LED ...

Page 16: ...r C h O Function Switch Command Overheating Valve Output 0 No 0 OK Diesel Engine C h 33 Function Switch Command Output Switch Command Output 0 0 0 0 OK Concrete Pump C h 33 Function Switch Command Hopper Grate Stroke Limiter Valve Output OFF CLOSE 0 OFF OK Oilcooler C h 33 Function Oil Temp Hydr Diesel Engine Output 84 C Off 0 OK Outrigger C h 0 Function Outrigger Station Brakes Lim Sw right Brake...

Page 17: ... Engine Stop Switch Cl Ball Inject Switch Vibrator On Switch rpm Switch rpm Switch Option 0 0 0 0 0 0 0 0 SI31 SI32 SI33 SI34 Rear Panel Detection Switch Control Start Switch Op Mode Local Switch Op Mode Ch rams 0 0 0 0 AI11 AI12 AI13 AI14 AI15 AI16 AI17 AI18 87 5100 9810 9790 4330 9800 06 8 06 4 mV mV mV mV mV mV mV mV Set Valve Stroke Lim CP 30 RI11 RI12 RI13 RI14 RI15 RI16 RI17 RI18 Switch Ctl ...

Page 18: ...pressor diesel engine oil cooler outrigger agitator vibrator machine data truck data system data system clock pumped volume counter Malfunction list oil parame ters operating hours P T O CP boom operating hours other CP delivery rate day total strokes moving hours boom slew drive stabilizers digital input DI11 DI58 digital output DO11 DO38 analog input AI11 AI22 prop output PO41 PO56 MMI input SI1...

Page 19: ...n 5 MENU OPERATION EXAMPLE RESETTING THE CONCRETE PUMP DAILY DELIVERY RATE ACTION RESULT Press menu line in opening screen Menu ENTER ON Press next menu line Status Screens E C Press next menu line Pumped Volume E C Press display of daily pumping rate e g 18 0 m Press daily pumping rate reset to 0 0 m Press return to opening screen ...

Page 20: ...PART 1 16 All rights reserved Reproduction in whole or in part only with the express written permission of SCHWING GmbH 004 104 01 en ...

Page 21: ...the screen of the control unit 1 Fig 1 The information displayed is always composed of a code and the corresponding message MESSAGE CODE CODE The four digit code is composed as follows X xx X X Origin of message xx Number of message X Type of message Example P01M P Pump concrete pump 01 Number of message M Message The following message origins are available 1st column B Boom placing boom control D...

Page 22: ...de in alpa betical order Example 1 Text display Message Code Pressure Limiter Concrete Pump Activated P01M Example 2 International display Message Code P01M Important Since the international display makes multiple use of the various symbols it is absolutely essential to consult chapter 6 1 for a clear identification of the message Text messages as well as international symbols may include addition...

Page 23: ...ff via remote control For a detailed description see below FAULT DEFINITION In the event of a low level fault the job can still be finished even if only with certain restrictions High level faults will cause direct damage to the machine Control system will go to E stop mode Operator must decide if the fault displayed will influence operational safety ATTENTION RISK OF ACCIDENT AND DAMAGE SCHWING a...

Page 24: ...by the horn or the buzzer in the control cabinet MENU OVERVIEW Silent diagnostic Display menu line Key Menu ENTER EIN ENTER Status screen E C Pumped Volume E C Fault list E C Oper data E C I O display E C Parameter E C ENTER Silent diagnostic E C ENTER Current No Change ENTER Select y n Store ENTER Silent Diagn E C Silent diagnostic Yes message displayed on the screen acoustic signal from buzzer S...

Page 25: ...ontrol cabinet Depress the QUIT key on the control panel Fig 1 once The buzzer stops sounding The message continues to be displayed and can be read in no hurry Depress QUIT once more The fault message is definitely acknowledged The message is deleted from the display and logged in the faults list 2 Mode of operation LOCAL Silent diagnostic Yes or No Severe fault In the LOCAL mode of operation seve...

Page 26: ...rns stop sounding The message is deleted from the display After switching the mode of op eration from REMOTE to LOCAL the fault is displayed on the screen and announced by the buzzer in the control cabinet Depress the QUIT key on the control cabinet Fig 2 once The buzzer stops sounding The message continues to be displayed an can be read in no hurry Depress QUIT once more The fault message is defi...

Page 27: ...lly the buzzer will be stopped automatically after 60 seconds The message is deleted from the display After switching the mode of op eration from REMOTE to LOCAL the fault is displayed on the screen and announced by the buzzer in the control cabinet Depress the QUIT key on the control cabinet Fig 2 once The buzzer stops sounding The message continues to be displayed and can be read in no hurry Dep...

Page 28: ...T on the remote control box Fig 1 once The horns stop sounding The message continues to be displayed and can be read in no hurry Depress the QUIT key on the control cabinet Fig 2 The fault message is definitely acknowledged The message is deleted from the display and logged in the faults list ATTENTION RISK OF ACCIDENT AND DAMAGE After shut off by a high level fault the control system and if appli...

Page 29: ...ig 1 once The buzzer stops sounding if not switched off manually the buzzer will be stopped auto matically after 60 seconds The message continues to be displayed and can be read in no hurry Depress the QUIT key on the control cabinet Fig 2 The fault message is definitely acknowledged The message is deleted from the display and logged in the faults list ATTENTION RISK OF ACCIDENT AND DAMAGE After s...

Page 30: ...or 004 139 00 en ACKNOWLEDGING OF SEVERAL FAULTS If several messages are existing a symbol appears in the lower right hand corner of the display Acknowledge the first message as usual The next message appears and the buzzer sounds Acknowledge this and also any following message until no mes sage is displayed anymore ...

Page 31: ...om B01M Limitation Slewing Gear Activated B02M BOOM Limitation Activated B04L Disconnected Overload E Stop Solenoid BOOM B05L PO41 Disconnected Overload Solenoid Slewing Right PO41 B06L PO42 Disconnected Overload Solenoid Slewing Left PO42 B07L PO43 Disconnected Overload Solenoid BOOM A extend PO43 B08L PO44 Disconnected Overload Solenoid BOOM A retract PO44 B09L PO45 Disconnected Overload Solenoi...

Page 32: ...noid BOOM C retract PO48 B13L PO51 Disconnected Overload Solenoid BOOM D extend PO51 B14L PO52 Disconnected Overload Solenoid BOOM D retract PO52 B15L PO53 Disconnected Overload Solenoid BOOM E extend PO53 B16L PO54 Disconnected Overload Solenoid BOOM E retract PO54 B17H Machine Safety Stop BOOM Control Fault D Diesel Engine D01M Some Hydraulic Functions Not In Neutral Diesel Start Disabled D02M P...

Page 33: ...07L Indicator Lvel Diesel Reservoir Fault D08L DO31 Disconnected Truck Interface Diesel Start D031 D09L DO31 Overload Truck Interface Diesel Start D031 D10L DO32 Disconnected Truck Interface Diesel Stop D032 D11L DO32 Overload Truck Interface Diesel Stop D032 D12L DO33 Disconnected Truck Interface RPM D033 D13L DO33 Overload Truck Interface RPM D033 D14L DO34 Disconnected Truck Interface RPM D034 ...

Page 34: ...re D18H Machine Safety Stop Low Level Hydraulic Oil D19H Machine Safety Stop Battery charging On Truck Fault M Machine M01M Ball Injector Activated M02M End Hose Shut Off Activated M03L Temperature Transmitter Hydraulic Oil Fault M04L Hydraulic Oil Filter BOOM Contaminated Please Exchange Filter M05L Hydraulic Oil Filter CP Contaminated Please Exchange Filter M06L Low Level Hydraulic Oil Reservoir...

Page 35: ...on Fault M11L DO13 Disconnected PowerOutput Oil Cooler DO13 M12L DO13 Overload Fuse PowerOutput Oil Cooler DO13 M13L DO12 Disconnected PowerOutput Vibrator DO12 M14L DO12 Overload Fuse PowerOutput Vibrator DO12 M15L DO16 Disconnected PowerOutput Horn Boom C DO16 M16L DO16 Overload Fuse PowerOutput Horn Boom C DO16 M17L DO17 Disconnected PowerOutput Horn Slew DO17 M18L DO17 Overload Fuse PowerOutpu...

Page 36: ...28 Kabelbruch Schaltventil Kompressor DO28 M24L DO28 Disconnected Solenoid Air Compressor DO28 M25L DO21 Disconnected Solenoid Agitator Forward DO21 M26L DO21 Overload Solenoid Agitator Forward DO21 M27L DO22 Disconnected Solenoid Agitator Reverse DO22 M28L DO22 Overload Solenoid Agitator Reverse DO22 M29L DO25 Disconnected Solenoid Hydraulic On Outriggers DO25 M30L DO25 Overload Solenoid Hydrauli...

Page 37: ...isconnected Overload Solenoid Hydraulic On Outrigger PO56 M36H Machine Safety Stop Hydraulic Oil Temperature Exceeded O Optional O01L DO15 Disconnected PowerOutput Central Lubrication CP active Pump DO15 O02L DO15 Overload PowerOutput Central Lubrication CP active Pump DO15 O03L DO35 Disconnected Output Central Lubrication BOOM active DO35 O04L DO35 Overload Output Central Lubrication BOOM active ...

Page 38: ...tivated P03M Hopper Grate Open P04M Low Level Water Reservoir P05L Oil Temperature High Power Limiter Concrete Pump Activated P06L Transmitter Oil Pressure Concrete Pump Fault P07L Prox Switch Stroke Counter Fault or CP jammed P08L Disconnected Overload E Stop Solenoid CP P09L Disconnected Overload E Stop Solenoid MPS P10L DO23 Disconnected Solenoid Concrete Pump Forward DO23 P11L DO23 Overload So...

Page 39: ...verse DO24 P14L PO55 Disconnected Overload Solenoid Stroke Limiter PO55 R Remote R01M Emergency Stop On Radio Control Box Activated R02M Low Battery In Radio Control Box R03M CAN FST Transmission With Remote Control Fault R04M No Radio Control Transmission R05L Joy Stick 1 From Remote Control Fault R06L Joy Stick 2 From Remote Control Fault R07L Joy Stick 3 From Remote Control Fault R08L Emergency...

Page 40: ...lty Address Received R10L Disconnected Boom Release Solenoid R11L Overload Boom Release Solenoid R12H Machine Safety Stop Hydraulic Enable Fault S System S01M Disconnected Rear Panel S02L Power Supply MAIN Board Fault S03L Power Supply MMI Board Fault S04L CAN Communication to MMI or MMI Board Fault S05L K 13 Relay Contact K 13 Override Fault S06L F 18 Fuse F 18 Fault ...

Page 41: ... S11L MF1 MF1 Power Supply Diagnosis E Stop Board DI15 DI18 Fault S12L MF2 MF2 Power Supply Truck Interface etc DI21 DI27 Fault S13L MF3 MF3 Power Supply DI28 DI38 DI46 DI48 Fault S14L MF4 MF4 Power Supply DI31 DI37 DI43 DI44 Fault S15L MF5 MF5 Power Supply DI36 DI37 DI45 Fault S16L MF6 MF6 Power Supply DI41 DI42 DI47 AI21 AI22 Fault S17L MF7 MF7 Power Supply RAM Change Station DI51 DI54 Fault S18...

Page 42: ...ghts reserved Reproduction in whole or in part only with the express written permission of SCHWING GmbH 004 138 00 en S19L Reference Voltage for analog Sensors AI12 AI13 AI14 AI16 Fault S20L Multi Fuse MMI Board Fault ...

Page 43: ...sume any liability for damage resulting from inappropriate attempts to perform machine adjustments The movement speeds must not be increased beyond the maximum values preset at the factory The electronic key used for boom speed programming is identified by the system and the key number is saved in the machine specific parameter set Persons authorized for pro gramming of the system are obliged not ...

Page 44: ...sted within certain fixed limits ATTENTION During the setting procedure the boom performs movements The teach mode is started at the transmitter of the radio remote control box To start Switch on the machine control Select REMOTE control Activate the radio remote control system Start the engine and adjust to maximum Plug the TEACH key Fig 1 into the upper connector on the left side of the VECTOR c...

Page 45: ... pump and auxiliary unit functions are disabled The boom control and diesel engine functions are available without restrictions until the pro gramming mode is activated To switch over to the teach mode Depress the pushbutton fault a c knowledge on the transmitter panel and keep it depressed Select the function to be changed by setting the corresponding joystick to maximum posi tion With ramp contr...

Page 46: ...1 en The selected boom function can now be pro grammed The minimum and maximum movement speed can be adjusted between fixed limits Select the speed to be adjusted with the Snail Rabbit switch Snail adjusts MIN value Rabbit adjusts MAX value Depending on the value to be changed the fol lowing screens are displayed Example 1 Retracting boom section 1 A MIN value snail Fig 1 Example 2 Retracting boom...

Page 47: ... screen example Fig 1 Important The set value is transmitted to the boom con trol valve as long as the joystick is held in ac tuated position Moving the joystick to neutral position or ac tuating the Snail Rabbit switch discards the new value After temporarily saving the next boom function can be changed and temporarily saved in the same way When the joystick is moved out of neutral position witho...

Page 48: ...ER and CLEAR keys on the display panel 2 Fig 1 ENTER yes CLEAR no If at least one new boom function has been saved the screen displays the message of Fig 2 If the procedure is ended with YES ENTER the temporarily saved values are permanently saved in the machine set of parameters and the teach mode is terminated If NO CLEAR is pressed or if no boom function has been changed the screen displays the...

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