Schwank STR-JZ Installation & Owner'S Manual Download Page 51

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STR-JZ I&OManual

IM090831

RD: AUG 2009

RL: 09A - BA

PART DESCRIPTION

PART #

PART DESCRIPTION PRIMARY

SUPPLEMENT

BURNER HOUSING

JS-0582-XX Burner housing coated orange - Schwank

JJ-0582-XX Burner housing coated grey - InfraSave

PRESSURE SWITCH TUBING

JS-0572-SE Tubing set 2 x 20" PVC SE

BURNER HEAD

JS-0510-LP Burner head 45 -100

45-100

JS-0512-XX Burner head large

110-200

AIR RESTRICTOR RING

JS-0596-AA Burner head air restr ring 9/32"

45LP, NG

JS-0596-XX Burner head air rest ring 0.375

60LP, 60-200NG

JS-0597-XX Burner head air rest ring 0.500

80-200LP

MAIN BURNER ORIFICE

JS-0748-DM Gas orifice low intensity HR 48 DMS

45 LP

JS-0730-DM Gas orifice low intensity HR 30 DMS

45 NG

JS-0742-DM Gas orifice low intensity HR 42 DMS

60 LP

JS-0725-DM Gas orifice low intensity HR 25 DMS

60 NG

JS-0736-DM Gas orifice low intensity HR 36 DMS

80 LP

JS-0718-DM Gas orifice low intensity HR 18 DMS

80 NG

JS-0731-DM Gas orifice low intensity HR 31 DMS

100, 110 LP

JS-0752-MM Gas orifice low intensity HR 5.2 mm

100, 110 NG

JS-0729-DM Gas orifice low intensity HR 29 DMS

130 LP

JS-0758-MM Gas orifice low intensity HR 5.8 mm

130 NG

JS-0714-IN Gas orifice low intensity HR 9/64 inch

155 LP

JS-0725-IN Gas orifice low intensity HR 1/4 inch

155 NG

JS-0721-DM Gas orifice low intensity HR 21 DMS

175 LP

JS-0767-MM Gas orifice low intensity HR 6.7 mm

175 NG

JS-0719-DM Gas orifice low intensity HR 19 DMS

200 LP

JS-0730-IN Gas orifice low intensity HR 19/64 inch

200 NG

30 REPLACEMENT PARTS LIST

STR-JZ

Summary of Contents for STR-JZ

Page 1: ...tore or use gasoline or other flammable vapours and liquids in the vicinity of this or any other gas fired appliance IF YOU SMELL GAS Extinguish any open flame Do not attempt to light this or any othe...

Page 2: ...reof may not be reproduced in any form without prior written consent from The Manufacturer Unauthorized use or distribution of this publication is strictly prohibited Schwank Group Schwank and InfraSa...

Page 3: ...L COUPLING 100 175 200 Mbh 23 10 REFLECTOR INSTALLATION 24 11 FLUE VENTING 26 12 COMBUSTION AIR DUCT 29 TOPIC PAGE 13 GAS SUPPLY 31 HEATER EXPANSION 31 FLEXIBLE GAS CONNECTION 31 33 14 ELECTRICAL AND...

Page 4: ...Fire Marshall labor department insurance underwriter or others Revisions to codes and or standards may require revision to equipment and installation proce dures In case of discrepancy the latest code...

Page 5: ...tions 11 12 Gas Connection Improper installation connection or adjustment can result in property damage toxic gases asphyxiation injury or death Using an ap proved flexible gas connector in the USA or...

Page 6: ...n locations used for the storage of combustible materials signs must be posted to specify the maximum permissible stacking height to maintain the required clearances from the heater to the combustible...

Page 7: ...ow heat tolerance which may degrade at lower temperatures are protected to prevent degradation NOTE A PEEL STICK SIGN IS SUPPLIED USE AN INDELIBLE MARKER TO ENTER VALUES H S F B ON POST THE SIGN ADJAC...

Page 8: ...t be posted either adjacent to the IR heating system thermostats or in the ab sence of such thermostats in a conspicuous place For your convenience a peel and stick sign is provided with this heater U...

Page 9: ...must be located so as to be protected from damage by aircraft and other objects such as cranes and movable scaffolding D Heaters must be located so as to be accessible for servicing and adjustment 1 L...

Page 10: ...cture or area to be heated Heater sizing and placement must consider available mounting height sources of greatest heat loss and the certified clearances to combustibles with respect to stored materia...

Page 11: ...nd any other possible obstruction or hazard must be evaluated prior to installation Ensure adequate clearance around the air intake at the burner to allow sufficient com bustion air supply to the heat...

Page 12: ...or materials in storage to reach a temperature in excess of ambient temperature plus 90F 50C It is the installer s responsibility to ensure that building materials with a low heat tolerance which may...

Page 13: ...ered separately The reflectors must be secured to each of the elbow plate hangers See PAGE 16 IMPORTANT Models with input 100 Mbh x 20 ft 30 kW x 6 m must only be installed as a straight system with n...

Page 14: ...t plate hanger supplied with tube kit over the unswaged end of the elbow with the cavity side facing up stream toward the burner Not to be reversed 5 Place the reflector over the plate hang ers Secure...

Page 15: ...position prepared for tube installation in horizontal mode 8 180 ELBOW KIT ASSEMBLY Add the second coupler to the 90 elbow kit to form 180 elbow kit Slacken the bolts and slide the coupler over the el...

Page 16: ...irements for an gling of reflectors 2 The angle adapter is installed on the flat side of the webbed hanger concave side of hanger must face inward towards the el bow 3 Rotate the angle adapter around...

Page 17: ...95 cm apart see Figure 6 next page a NOTE It is important that the tubes in the system are installed in alignment horizontally level and vertically in line this will ensure system integrity 3 Hardware...

Page 18: ...ermediate Webbed Hanger note cavity side always faces Burner Use solid End Plate Hanger at Burner and Vent ends note cavity side faces outward from tube FIGURE 6 END PLATE WEBBED HANGERS Burner IMPORT...

Page 19: ...1 4 3 2 5 90 Elbow Kit JS 0508 JZ 1 Webbed Hanger 2 Reflectors 3 Webbed Hanger Flange UNDER Reflector 4 Webbed Hanger Flange mounts UNDER and fastens the next Reflector 5 90 Tube Elbow 6 Tube Elbow Co...

Page 20: ...2 Insert the swaged end of the first tube tube with flange through the 4 10 cm hole in the first plate hanger WELDED SEAM FACING DOWNWARD FIGURE 3 a Ensure the cavity side of the hanger faces the burn...

Page 21: ...IZONTALLY AND VERTI CALLY WITH THE FIRST TUBE MAKE ADJUSTMENT AT SUSPENSION POINTS AS REQUIRED THE WELDED SEAM ALONG TUBE LENGTH MUST FACE DOWN 9 Install the reflector over the second tube and fasten...

Page 22: ...op holes in burner flange b Install gasket onto the two bolts to position it between the burner and tube flanges c Align burner and tube flanges and secure the two bolts with nuts d Install bottom bol...

Page 23: ...1 Webbed Hanger Flange under Reflector 2 Screws to secure Reflector to Plate Hanger 3 Tab for horizontal suspension 4 Tab for 45 suspension NOTE For suspension between 1 and 44 use both suspension po...

Page 24: ...2 Reflector extensions are 116 295 cm long 3 Holes 3 for S hooks are located 2 25 5 7 cm from each end and one at the center of the reflector extension 4 Drill 1 4 7 mm holes in the reflector 3 4 2 c...

Page 25: ...acticable in the structure above the level of the heater s Consult your local code and ANSI Z223 1 lat est edition for all venting requirements and practices Canada It is required that the heater s be...

Page 26: ...ter vent pipe is to be installed on the swaged end of the last tube before any Tee or Elbow is fitted Seal all vent connections with high temperature sealant Vent connections must be se cured with thr...

Page 27: ...ination clearance from any air opening into a building and an appliance with an input over 50 000 Btu hr 14 7kW shall have at least a 12inch 300mm vent termination clear ance The bottom of the vent te...

Page 28: ...e to prevent recycling the products of combustion back into the heater Approved Cap Approved B Vent 24 60 cm 12 9 If roof slope exceeds 9 12 consult NFPA 54 ANSI Z223 1 or CSA B149 1 12 COMBUSTION AIR...

Page 29: ...on the pipe Do not use flexible dryer hose or any soft wall tubing for air inlet duct the cor rugated sides of this tubing restrict air flow A good quality industry approved insu lated flex is allowe...

Page 30: ...and connections must be tested for leaks after the installation is completed Apply soap suds solution to all connections and joints and if bubbles appear leaks have been detected and must be correcte...

Page 31: ...put and the tube length determine the overall expansion that occurs A typical infrared tube installation will expand toward both the Burner and the vent end To allow heater expansion the gas supply mu...

Page 32: ...FIGURE 19 ORIENTATION OF FLEXIBLE GAS CONNECTOR The flexible gas connector MUST be installed in the orientation shown below as required by national installation codes and by the certification standard...

Page 33: ...and the de rating of this appliance USA The factory installed orifice for this appliance is approved for altitudes zero to 2000 feet above sea level When installed above 2000 feet refer to Section 28...

Page 34: ...l power sized for 145VA The heater includes a 24V 120V relay switch Maximum power flow for internal 24V burner components is 21VA The heater must be electrically grounded in accordance with the Nation...

Page 35: ...ponents is 21VA See previous page for internal wiring The heater must be electrically grounded in accordance with the National Electrical Code ANSI NFPA 70 or current Canadian Electrical code CSA C22...

Page 36: ...ply to heater will power the 120v 24v Transformer and the 120V side of the Blower switching relay simultaneously A call for heat by the 24 volt Thermostat energizes the 24 volt control circuit and the...

Page 37: ...ITCH CHECK DSI CONTROL FUSE FOR CONTINUITY VISIBLY CHECK IF IGNITER IS SHORTING OUT CHECK GROUND WIRING REMOVE AND INSPECT IGNITER AND LEAD CHECK BOOT OF THE IGNITION CABLE FOR SIGNS OF MELTING OR OVE...

Page 38: ...VEN THOUGH OPERATION IS NOR MAL AT THE TIME OF CHECKOUT CHECK FOR EXCESSIVE HEAT AT SENSOR INSU LATOR AS TEMPERATURES ABOVE 1000 F 538 C CAUSES SHORT TO GROUND CHECK FLAME SIGNAL IN SERIES WITH THE GR...

Page 39: ...n the Ignition Control to establish a spark Pull the wire away from the stud and note the length of gap at which spark discontinues A spark length of 1 8 in 3 mm or more indicates satisfactory voltage...

Page 40: ...e checked directly on the S87 body Check the flame sensing circuit directly by checking the flame sensing current from the sensor to the S87 as follows 1 Connect a meter dc microammeter scale in serie...

Page 41: ...SANCE CALL BACKS THE FOLLOWING START UP NEEDS TO BE COMPLETED BY THE QUALIFIED GAS INSTALLER A TECHNICIAN CALLING FOR TECHNICAL SUPPORT MUST PROVIDE THE INFORMATION FROM THE COMPLETED COMMISSIONING RE...

Page 42: ...AGE READING AT THE HEATER VOLTS WHAT IS THE VOLTAGE READING AT THE IGNITION MODULE VOLTS WHAT IS THE FLAME SIGNAL STRENGTH IN uA FROM SENSOR uA microamps IS HEATER CONTROLLED BY A THERMOSTAT YES NO IS...

Page 43: ...l tube length is approximately 4 inches 10 cm shorter for each multiple of 10 feet 305 cm Overall length of heater includes the burner Burner weight is 26 pounds 11 8 kg Each 10 ft 305 cm tube reflect...

Page 44: ...ONTAL TO 450 POSITION BURNER END HANGER 6 5 INCHES 17 CM FROM BURNER 2 5 INCHES 6 4 CM FROM TUBE FLANGE POSITION SYSTEM HANGERS 116 INCHES 295 CM APART ANGLE BURNER SUPPORT CHAIN BACK OVER BURNER ALLO...

Page 45: ...W JZ IW stainless steel burner box BEFORE INSTALLING ENSURE you have the CORRECT TUBE KIT s for the BURNER INPUT USA S S Flexible Gas Connector is supplied with the Burner Kit CANADA Type 1 Hose Gas C...

Page 46: ...5 1 5 m NOTE Improper location of a turbulator can cause malfunction of the heater property damage and will void the heater warranty Tube Heaters are supplied with all required turbulator s factory in...

Page 47: ...0727 DM 28 DMS JS 0728 DM 28 DMS JS 0728 DM 29 DMS JS 0729 DM 29 DMS JS 0729 DM STR JZ 60 LPG 42 DMS JS 0742 DM 42 DMS JS 0742 DM 43 DMS JS 0743 DM 43 DMS JS 0743 DM 43 DMS JS 0743 DM 44 DMS JS 0744 D...

Page 48: ...IONAL ACCESSORIES Flue Vent Terminal 4 wall horizontal 6 wall horizontal JA 0528 XX JA 0529 XX Air Intake Terminal 4 roof vertical 6 roof vertical JA 0530 XX JA 0531 XX Torctite Coupler c w 2 bolts JA...

Page 49: ...4 screws 5 reflector cap See dimensions below For 180 degree elbow applications order 2 x 90 degree Elbow kits USA Only Flexible Gas Connector Supplied in Burner Kit Input 60 000 or less JL 0771 XX 1...

Page 50: ...res Occupancy sensor with auto set back of 9 F 5 C Do not use in wet or corrosive environments JM 0150 XX Line Voltage Thermostat Dual Scale F or C Not for use in corrosive or wet environments JL 0772...

Page 51: ...s orifice low intensity HR 30 DMS 45 NG JS 0742 DM Gas orifice low intensity HR 42 DMS 60 LP JS 0725 DM Gas orifice low intensity HR 25 DMS 60 NG JS 0736 DM Gas orifice low intensity HR 36 DMS 80 LP J...

Page 52: ...ORMER JA 0775 XX Transformer 120 24V 20VA AT120B1028 17 24V 120V RELAY SWITCH JS 0568 CC 24V 120V Relay Switch ALL 18 COMPONENT PLATE JS 0581 SE Component mounting plate SE 19 COMBUSTION AIR PROVING S...

Page 53: ...10 Slotted with AccuSeal Clamp 175 000 200 000 JS 0515 SW P Tube steel coated sw 10 each 34 REFLECTOR BRACE JS 0506 RB Reflector brace each 35 TURBULATOR JS 0533 SH Turbulator short 4 60 000 130 000 s...

Page 54: ...ll not be liable for any default or delay in performance by its warranty caused by any contingency beyond its control including war government restric tions or restraints strikes fire flood acts of Go...

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