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SCHUNK GSP-P 08, Assembly And Operating Manual

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Summary of Contents for GSP-P 08

Page 1: ...Translation of the original manual Assembly and Operating Manual GSP P 2 Finger parallel gripper ...

Page 2: ...rations for the purpose of technical improvement Document number 389033 Version 02 00 06 06 2019 en SCHUNK GmbH Co KG All rights reserved Dear Customer thank you for trusting our products and our family owned company the leading technology supplier of robots and production machines Our team is always available to answer any questions on this product and other solutions Ask us questions and challen...

Page 3: ...s and operating conditions 8 2 7 Personnel qualification 8 2 8 Personal protective equipment 9 2 9 Notes on safe operation 9 2 10 Transport 9 2 11 Malfunctions 10 2 12 Disposal 10 2 13 Fundamental dangers 10 2 13 1 Protection during handling and assembly 11 2 13 2 Protection during commissioning and operation 11 2 13 3 Protection against dangerous movements 12 2 13 4 Protection against electric sh...

Page 4: ...es not travel through the entire stroke 26 5 3 Product opens or closes abruptly 26 5 4 Magnetic switch does not work 26 5 5 Gripping force drops 27 5 6 Product does not achieve the opening and closing times 27 6 Maintenance and Care 28 7 Translation of original declaration of incorporation 29 7 1 Annex to Declaration of Incorporation 30 ...

Page 5: ...is manual Illustrations in this manual are provided for basic understanding and may differ from the actual product design In addition to these instructions the documents listed under Applicable documents 6 are applicable 1 1 1 Presentation of Warning Labels To make risks clear the following signal words and symbols are used for safety notes DANGER Danger for persons Non observance will inevitably ...

Page 6: ...ripping IS or NO 1 2 Warranty If the product is used as intended the warranty is valid for 24 months from the ex works delivery date under the following conditions Observe the specified maintenance and lubrication intervals Observe the ambient conditions and operating conditions Parts touching the workpiece and wear parts are not included in the warranty 1 3 Scope of delivery The scope of delivery...

Page 7: ...for industrial and industry oriented use Appropriate use of the product includes compliance with all instructions in this manual 2 2 Not intended use It is not intended use if the product is used for example as a pressing tool stamping tool lifting gear guide for tools cutting tool clamping device or a drilling tool Any utilization that exceeds or differs from the appropriate use is regarded as mi...

Page 8: ...not sufficiently qualified the result may be serious injuries and significant property damage All work may only be performed by qualified personnel Before working with the product the personnel must have read and understood the complete assembly and operating manual Observe the national safety regulations and rules and general safety instructions The following personal qualifications are necessary...

Page 9: ... handling of the personnel Incorrect handling and assembly may impair the product s safety and cause serious injuries and considerable material damage Avoid any manner of working that may interfere with the function and operational safety of the product Use the product as intended Observe the safety notes and assembly instructions Do not expose the product to any corrosive media This does not appl...

Page 10: ...disposal The incorrect handling of disposal may impair the product s safety and cause serious injuries as well as considerable material and environmental harm Follow local regulations on dispatching product components for recycling or proper disposal 2 13 Fundamental dangers General Observe safety distances Never deactivate safety devices Before commissioning the product take appropriate protectiv...

Page 11: ...evention rules Use suitable assembly and transport equipment and take precautions to prevent jamming and crushing Incorrect lifting of loads Falling loads may cause serious injuries and even death Stand clear of suspended loads and do not step into their swiveling range Never move loads without supervision Do not leave suspended loads unattended 2 13 2 Protection during commissioning and operation...

Page 12: ...e through technical safety measures The protective cover and protective fence must be rigid enough to withstand the maximum possible movement energy EMERGENCY STOP switches must be easily and quickly accessible Before starting up the machine or automated system check that the EMERGENCY STOP system is working Prevent operation of the machine if this protective equipment does not function correctly ...

Page 13: ... protective measures to secure the danger zone WARNING Risk of injury from objects falling during energy supply failure Products with a mechanical gripping force maintenance can during energy supply failure still move independently in the direction specified by the mechanical gripping force maintenance Secure the end positions of the product with SCHUNK SDV P pressure maintenance valves WARNING Ri...

Page 14: ...ce N without gripping force maintenance with gripping force maintenance AS with gripping force maintenance IS 26 32 58 74 120 140 240 280 380 460 840 1090 Opening force N without gripping force maintenance with gripping force maintenance AS with gripping force maintenance IS 36 42 70 86 138 158 280 320 438 518 928 1178 IP rating 40 Pressure medium Compressed air compressed air quality according to...

Page 15: ...ts can move unexpectedly and cause serious injuries Before starting any work on the product Switch off the power supply and secure against restarting Make sure that no residual energy remains in the system Evenness of the mounting surface The values apply to the whole mounting surface to which the product is mounted Requirements for evenness of the mounting surface Dimensions in mm Edge length Per...

Page 16: ...tem Mounting 08 10 16 20 25 40 1 Module rear mounting M3 6 5 deep M4 8 5 deep M5 11 5 deep M8 15 deep 2 Module side mounting M3 M3 6 5 deep M4 8 5 deep M5 11 5 deep M8 16 deep 3 Top jaws M3 6 5 deep M4 8 5 deep M5 11 5 deep M8 16 deep 99 Centering sleeve Ø2M6 Ø5K6 Ø7K6 Ø7K6 Ø12K6 NOTE Mount the module using the provided centering sleeves 99 Mount the module using the mounting bores Mount the top j...

Page 17: ...damping Observe the diagrams and information in the catalog data sheet NOTE Observe the requirements for the compressed air supply Technical data 14 In case of compressed air loss cutting off the energy line the components lose their dynamic effects and do not remain in a secure position However the use of a SDV P pressure maintenance valve is recommended in this case in order to maintain the dyna...

Page 18: ...ons Item Connection 08 10 16 20 25 40 1 Thread diameter of the air connections A open B close 2 x M3 2 x M5 2 x G1 8 Open only the air connections that are needed Close unused main air connections using the screw plugs from the enclosed pack For a hose free direction connection use the O rings from the enclosed pack ...

Page 19: ...ed in the scope of delivery or at schunk com Sensor ST4 ST4 2P You can find information about the handling of sensors via the Aventics company Technical data of the sensors are contained in the data sheets 4 3 1 Programmable magnetic switch MMS P NOTE The MMS P can be used only for sizes GSP P 08 GSP P 40 Magnetic switch MMS P 22 1 Mounting screw 4 Teach button 2 Center sensor elements 5 LED displ...

Page 20: ...rd M8 plugs with 3 pins each Mounting of the sensor NOTICE Sensor can be damaged during assembly Do not exceed the maximum tightening torque of 10 Ncm for the set screws NOTE Ferromagnetic material changes the switching positions of the sensor e g Adapter plate made of ordinary steel For ferromagnetic adapter plates The module must be first mounted on the adapter plate Then the position of the mag...

Page 21: ...lot until it contacts the stop 5 Ø Fix the sensor with an Allen wrench 6 If there is no terminal stop then slide the magnetic switch according to dimension l2 bottom edge of gripper up to front side of sensor or according to dimension l1 bottom edge of gripper up to double arrow on sensor and then clamp it with an Allen wrench ...

Page 22: ... P 40 47 8 56 7 GSP P 16 25 0 33 9 GSP P 40 AS 31 8 40 7 GSP P 16 AS 21 0 29 9 GSP P 40 IS 47 8 56 7 GSP P 16 IS 25 0 33 9 GSP P 20 27 1 36 Setting up the switching points Ø Keep the Teach Button 4 pressed for 2 seconds After 2 seconds LED 1 3 is flashing Ø Move the gripper into position 1 e g open Ø Press the Teach Button 4 briefly LED 1 3 lights up and LED 2 5 is flashing Ø Move the gripper manu...

Page 23: ...t hysteresis an error signal such as jitter or untimely switch off can be avoided if the sensor is protected against all types of disturbances i e by shielding Frequent types of disturbances are change in temperature and electro magnetic influences Within the closest fine teach mode SCHUNK cannot guarantee EMC compatibility any more The hysteresis adjustment is used for the manual adjustment of th...

Page 24: ... mm to X 10 mm 20 of the nominal stroke per jaw X 10 mm 10 of the nominal stroke per jaw Example Product with 7 mm nominal stroke per jaw 7 mm 20 1 4 mm Ø Press the Teach Button 4 for 5 seconds LED 1 3 flashes from the 2nd to the 5th second LED 1 will stop flashing once the 5 seconds are over Ø Teach Knopf loslassen Ø Put the gripper to position switch off point of switching point 1 Ø Press the Te...

Page 25: ...Aventics can be mounted on the gripper The proximity switches have to be ordered directly from Aventics NOTE For mounting using through bolts V2A stainless steel bolts must be used instead of ferromagnetic bolts Fix the proximity switch ST4 or ST4 2P with the provided centering rings in the intended position see documentation of the sensors ...

Page 26: ...mitation 5 2 Product does not travel through the entire stroke Possible cause Corrective action Pressure drops below minimum Check air supply Air connection 17 Mounting surface is not sufficiently flat Check the evenness of the mounting surface Mechanical connection 15 Component part defective Exchange product 5 3 Product opens or closes abruptly Possible cause Corrective action Compressed air lin...

Page 27: ... control couplings on the product to the maximum that the movement of the jaws occurs without bouncing and hitting NOTICE The one way flow control valves must not be removed even when the product has reached the opening and closing times Check compressed air lines Inner diameters of compressed air lines are of sufficient size in relation to compressed air consumption Keep compressed air lines betw...

Page 28: ... 00 GSP P Assembly and Operating Manual en 389033 6 Maintenance and Care The product is not intended for maintenance Disassembly for maintenance or repair purposes is not possible A damaged product has to be replaced completely ...

Page 29: ...311011 311012 311020 311021 311022 311030 311031 311032 311050 311051 311052 311060 311061 311062 311080 311081 311082 30040466 The partly completed machine may not be put into operation until conformity of the machine into which the partly completed machine is to be installed with the provisions of the Machinery Directive 2006 42 EC is confirmed Applied harmonized standards especially EN ISO 1210...

Page 30: ...cope of the partly completed machine Not relevant 1 1 Essential Requirements 1 1 1 Definitions X 1 1 2 Principles of safety integration X 1 1 3 Materials and products X 1 1 4 Lighting X 1 1 5 Design of machinery to facilitate its handling X 1 1 6 Ergonomics X 1 1 7 Operating positions X 1 1 8 Seating X 1 2 Control Systems 1 2 1 Safety and reliability of control systems X 1 2 2 Control devices X 1 ...

Page 31: ...ds X 1 4 2 2 Interlocking movable guards X 1 4 2 3 Adjustable guards restricting access X 1 4 3 Special requirements for protective devices X 1 5 Risks due to other hazards 1 5 1 Electricity supply X 1 5 2 Static electricity X 1 5 3 Energy supply other than electricity X 1 5 4 Errors of fitting X 1 5 5 Extreme temperatures X 1 5 6 Fire X 1 5 7 Explosion X 1 5 8 Noise X 1 5 9 Vibrations X 1 5 10 Ra...

Page 32: ...fety requirements for certain categories of machinery X 2 1 Foodstuffs machinery and machinery for cosmetics or pharmaceutical products X 2 2 Portable hand held and or guided machinery X 2 2 1 Portable fixing and other impact machinery X 2 3 Machinery for working wood and material with similar physical characteristics X 3 Supplementary essential health and safety requirements to offset hazards due...

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