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Maintenance

28.00 | DPG-plus | Assembly and Operating Manual | en | 389031

7.9.1 Assembly of variants OD / ID / without maintenance

of gripping force

Assembly of the variants O.D. gripping/I.D. gripping/without maintenance of gripping force (successor version)

Summary of Contents for DPG-plus 100

Page 1: ...Translation of Original Operating Manual Assembly and Operating Manual DPG plus Sealed 2 Finger Parallel Gripper...

Page 2: ...ons for the purpose of technical improvement Document number 389031 Version 28 00 26 03 2020 en SCHUNK GmbH Co KG All rights reserved Dear Customer thank you for trusting our products and our family o...

Page 3: ...structional changes 13 2 4 Spare parts 14 2 5 Gripper fingers 14 2 6 Ambient conditions and operating conditions 14 2 7 Personnel qualification 15 2 8 Personal protective equipment 16 2 9 Notes on saf...

Page 4: ...S P 22 39 5 4 8 Mounting reed switch RMS 22 40 5 4 9 Mounting force measuring jaw FMS 41 6 Troubleshooting 42 6 1 Product is not moving 42 6 2 The product is not executing the complete stroke 43 6 3 P...

Page 5: ...intenance of gripping force 66 7 8 2 Assembly of the variant with force amplification cylinder 67 7 9 Assembly drawing successor version 68 7 9 1 Assembly of variants OD ID without maintenance of grip...

Page 6: ...vided for basic understanding and may differ from the actual product design The product has been redesigned as of 2018 The modified successor version is directly interchangeable with the previous vers...

Page 7: ...Non observance can lead to irreversible injury and even death CAUTION Dangers for persons Non observance can cause minor injuries CAUTION Material damage Information about avoiding material damage 1 1...

Page 8: ...ipping force maintenance DPG plus with gripping force maintenance O D gripping AS DPG plus with gripping force maintenance I D gripping IS DPG plus force intensification KVZ DPG plus ATEX EX DPG plus...

Page 9: ...cking screws for hose connections with size 380 the locking screws are screwed into the gripper ID No of the accessory pack Accessory pack for ID number ID number high temperature V HT DPG plus 40 551...

Page 10: ...entify the two versions at the relevant points with the additions previous version and successor version To distinguish between the two versions a list of all ID numbers is provided in the appendix of...

Page 11: ...package Successor version Seal kit ID No spare part kit Seal kit Spare part kit for Seal kit ID number ID number force intensi fication KVZ ID number high temperature V HT DPG plus 40 1322182 1322242...

Page 12: ...349962 1349965 1349971 DPG plus 160 1349978 1349993 1350001 DPG plus 200 1350003 1350007 1350011 DPG plus 240 1350011 1350012 DPG plus 300 1350014 1350015 DPG plus 380 1350019 Spring Previous version...

Page 13: ...on in a machine system The applicable guidelines must be observed and complied with The product is intended for industrial and industry oriented use Appropriate use of the product includes compliance...

Page 14: ...ers in a way that the product reaches either the position open or closed in a de energized state Only exchange the gripper fingers when no residual energy remains in the product Make sure that the pro...

Page 15: ...related to the product Trained electrician Due to their technical training knowledge and experience trained electricians are able to work on electrical systems recognize and avoid possible dangers and...

Page 16: ...ggles when handling hazardous substances Wear close fitting protective clothing and also wear long hair in a hairnet when dealing with moving components 2 9 Notes on safe operation Incorrect handling...

Page 17: ...vior in case of malfunctions Immediately remove the product from operation and report the malfunction to the responsible departments persons Order appropriately trained personnel to rectify the malfun...

Page 18: ...the product s safety and cause serious injuries and considerable material damage Have all work carried out by appropriately qualified personnel For all work secure the product against accidental opera...

Page 19: ...ue through technical safety measures The protective cover and protective fence must be rigid enough to withstand the maximum possible movement energy EMERGENCY STOP switches must be easily and quickly...

Page 20: ...n can lead to serious injury or death Take appropriate protective measures to secure the danger zone WARNING Risk of injury due to unexpected movements If the power supply is switched on or residual e...

Page 21: ...pping force maintenance While disassembling components can move unexpectedly and cause serious injuries Disassemble the product cautiously Make sure that no residual energy remains in the system WARNI...

Page 22: ...nical data is included in the catalog data sheet Whichever is the latest version Ambient conditions and operating conditions Designation DPG plus Ambient temperature C min max max variant V HT 5 90 10...

Page 23: ...d description 4 1 Design Sealed 2 Finger Parallel Gripper 1 Air purge connection 2 Base jaw 3 Compressed air main connection 4 Groove for magnetic switch 5 Housing 4 2 Description Sealed 2 finger para...

Page 24: ...ge to the gripper is possible If the maximum permissible finger weight or the permissible mass moment of inertia of the fingers is exceeded the gripper can be damaged A jaw movement always has to be w...

Page 25: ...e base jaws Mechanical connection 26 Insert two centering sleeves per base jaw positioned horizontally or vertically opposite and fasten with four screws Observe the permissible depth of engagement In...

Page 26: ...in mm Edge length Permissible unevenness 100 0 02 100 0 05 Connections at the base jaws Connections at the base jaws Item Mounting DPG plus 40 50 64 80 100 125 1 Thread in base jaws M2 5 M3 M4 M5 M5...

Page 27: ...ing Item Mounting DPG plus 40 50 64 80 100 125 Side A 1 Mounting screw M3 M4 M5 M5 M6 M8 Max depth of engagement from locating surface mm 8 11 12 15 14 18 2 Centering sleeve 5 6 8 8 10 12 Side B 4 Bor...

Page 28: ...ts for the compressed air supply Technical Data 22 In case of compressed air loss cutting off the energy line the components lose their dynamic effects and do not remain in a secure position However t...

Page 29: ...ree direct connection 4 Air purge connection Hose free direct connection 6 Product 7 O ring 8 Attachment Thread diameter of the air connections Item Connection DPG plus 40 50 64 80 100 125 1 Main conn...

Page 30: ...e to incorrect connection If the product is only operated with the two main air connections neither correct functioning nor permanent tightness can be guaranteed This can result in damage to the produ...

Page 31: ...essary attach a filter to the end of the hose in order to prevent ingress of foreign bodies as much as possible Fitting the air purge connection During operation using air purge excess pressure may oc...

Page 32: ...172 N 212 N 360 N 594 N 0 4 bar 15 N 24 N 28 N 52 N 58 N 92 N 145 N 230 N 283 N 481 N 792 N 0 5 bar 19 N 30 N 36 N 65 N 73 N 116 N 181 N 287 N 354 N 601 N 991 N When using air purge the gripping forc...

Page 33: ...nical data for the suitable sensors see assembly and operating manual and catalog datasheet The assembly and operating manual and catalog datasheet are included in the scope of delivery for the sensor...

Page 34: ...h MMS 22 PI2 not for sizes 50 200 240 300 and 380 Programmable magnetic switch MMS P 22 Size l1 mm Size l1 mm 40 14 9 100 27 7 40 AS 18 9 100 AS 19 9 40 IS 23 9 100 IS 53 7 50 15 4 100 KVZ 54 2 50 AS...

Page 35: ...tallation of the sensor Mounting programmable magnetic switch MMS 22 PI1 37 5 4 3 Switch off hysteresis for magnetic switches Sensors MMS 22 MMS P 22 MMS 22 PI1 and MMS 22 PI2 The smallest detectable...

Page 36: ...end of the groove Pull the sensor 1 1 back again slowly until it switches Secure the sensor 1 1 using the set screw 4 Tightening torque 10 Ncm Bring product into the Gripper open or Part gripped posit...

Page 37: ...ing dimension l1 In Optimal Mode the sensor identifies the optimal position in the groove itself SCHUNK recommends Optimal Mode for setting the sensors Setting the sensor in Optimum mode Put product i...

Page 38: ...t available slide the sensor according to dimension I1 into the groove 2 Setting dimensions for magnetic switches 34 5 4 6 Mounting programmable magnetic switch MMS 22 PI2 CAUTION Risk of damage to th...

Page 39: ...E If there is no T nut available slide the sensor according to dimension I1 into the groove 2 Setting dimensions for magnetic switches 34 Turn the sensor 1 1 into the groove 2 OR Slide the sensor 1 1...

Page 40: ...ull the sensor 1 1 back again slowly until it switches Secure the sensor 1 1 using the set screw 4 Tightening torque 10 Ncm Bring product into the Gripper open or Part gripped position and test the fu...

Page 41: ...iate jaw Screw gripper fingers onto the force measuring jaws 1 3 Use centering sleeves between force measuring jaw and gripper finger Connect the evaluation unit see Sensor Assembly and Operating Inst...

Page 42: ...be moved Move the side cover 2 to the right or to the left Tighten screws 2 crosswise When the product opens and closes the side cover 2 has the correct position If the product does not open and close...

Page 43: ...mechanical guiding areas Clean and lubricate product Maintenance 45 Compressed air lines blocked Check compressed air lines of damage Mounting surface is not sufficiently flat Check the evenness of t...

Page 44: ...diameters of compressed air lines are of sufficient size in relation to compressed air consumption Keep compressed air lines between the product and directional control valve as short as possible Flo...

Page 45: ...aces wear safety gloves Before carrying out any work make sure that all surfaces have cooled down to the ambient temperature Original spare parts Use only original spare parts of SCHUNK when replacing...

Page 46: ...on and guides with grease Greasing pistons and guides 47 7 3 Grease greasing areas CAUTION Damage due to ingress of foreign particles If the lubrication nipples are installed during operation the tigh...

Page 47: ...3 40 43 45 Weicon 302 70 2 7 13 Equivalent greases adhesives surface sealing pastes from other manufacturers can also be used 7 5 Greasing pistons and guides Size 380 For size 380 the guides must be g...

Page 48: ...39 Successor version Unscrew and remove screws 42 remove the side cover 12 and the flat seal ring 39 IMPORTANT Do not disassemble the filler piece 18 for maintenance purposes as the product may leak...

Page 49: ...t the sealing lips of the seal 30 do not become damaged while sliding in the cylinder piston Successor version Slide the cylinder piston 71 into the housing 1 from below When doing this observe the co...

Page 50: ...the product to run approx 20 cycles in order to center the side cover 12 Tighten the screws 42 to fasten the side cover 12 Only for previous version Apply a strip of Plast o Seal along the side cover...

Page 51: ...on Unscrew and remove screws 42 remove the side cover 12 and the flat seal ring 39 IMPORTANT Do not disassemble the filler piece 18 for maintenance purposes as the product may leak If the filler piece...

Page 52: ...ing the base jaws Insert the base jaw 2 7 into the intermediate jaw 13 and tighten the screw 43 Push the base jaw 2 7 into the housing 1 observing the correct installation position Insert the seal 31...

Page 53: ...ing 25 into the housing 1 from below observing the correct installation position Ensure that the sealing lips of the seal 30 do not become damaged while pushing in the cylinder piston 60 72 Carefully...

Page 54: ...s of the seal 30 do not become damaged while pushing in the cylinder piston 60 72 Carefully pull device 1 103 over the cylinder piston and mount onto the housing 1 with the screws 1 102 Insert device...

Page 55: ...e installation position is correct NOTE Do not damage the sealing lips of the seal 36 with the intermediate jaw 13 Do not screw the screw 42 completely into the cover 12 The gap between the side cover...

Page 56: ...n the housing 1 Previous version Unscrew screws 42 Remove the side cover 12 and the gasket 14 For DPG plus 240 300 Remove O ring 39 Successor version Unscrew and remove screws 42 remove the side cover...

Page 57: ...3 and tighten the screw 43 Push the base jaw 2 7 into the housing 1 observing the correct installation position Insert the seal 31 into the housing 1 from above Insert the piston 3 8 into the housing...

Page 58: ...installation position is correct NOTE Do not damage the sealing lips of the seal 36 with the intermediate jaw 13 Do not screw the screw 42 completely into the cover 12 The gap between the side cover 1...

Page 59: ...ble the filler piece 18 for maintenance purposes as the product may leak If the filler piece 18 is nevertheless disassembled seal the filler piece 18 with liquid sealant on reassembly Unscrew and remo...

Page 60: ...below When doing this observe the correct installation position Ensure that the sealing lips of the seal 30 do not become damaged while sliding in the cylinder piston Install the intermediate piston...

Page 61: ...the product to run approx 20 cycles in order to center the side cover 12 Tighten the screws 42 to fasten the side cover 12 Only for previous version Apply a strip of Plast o Seal along the side cover...

Page 62: ...rews Position of the item numbers Assembly drawing previous version 65 Max tightening torque Nm Item Size 40 50 64 80 100 125 160 200 240 300 380 40 2 7 0 8 5 9 10 10 24 48 75 75 120 200 41 0 75 1 3 1...

Page 63: ...on assembly device dimensions in mm a b c d e l1 l2 d1 d2 d3 t1 t2 t3 DPG plus 40 38 24 20 22 5 14 5 32 18 5 3 5 6 5 14 2 4 DPG plus 50 42 30 25 25 19 35 22 6 3 5 8 18 2 5 6 DPG plus 64 52 36 27 31 24...

Page 64: ...00 210 140 95 149 11 30 114 3 26 17 5 22 DPG plus 380 285 170 110 180 13 5 32 129 33 22 28 d8 d9 l1 l2 l3 l4 l5 l6 l7 l8 DPG plus 125 M8 60 82 80 45 9 3 67 46 DPG plus 160 M8 58 5 72 100 74 5 56 9 3 D...

Page 65: ...ey serve for illustration and assignment of the spare parts Variations are possible depending on size and variant 1 Wearing part replace during maintenance Included in the seal kit Seal kit can only b...

Page 66: ...G plus Assembly and Operating Manual en 389031 7 8 1 Assembly of variants OD ID without maintenance of gripping force Assembly of the variants O D gripping I D gripping without maintenance of gripping...

Page 67: ...031 67 7 8 2 Assembly of the variant with force amplification cylinder Assembly of the variant with force amplification cylinder previous version Gripper variants with force amplification cylinders ar...

Page 68: ...e images They serve for illustration and assignment of the spare parts Variations are possible depending on size and variant 1 Wearing part replace during maintenance Contained in the spare part kit s...

Page 69: ...us Assembly and Operating Manual en 389031 69 7 9 1 Assembly of variants OD ID without maintenance of gripping force Assembly of the variants O D gripping I D gripping without maintenance of gripping...

Page 70: ...389031 7 9 2 Assembly of the variant with force amplification cylinder Assembly of the variant with force amplification cylinder successor version Gripper variants with force amplification cylinders a...

Page 71: ...additions previous version and successor version DPG plus Ident number Previous version Ident number Successor version 40 304291 1315867 40 AS 304293 1315876 40 AS EX 304201 1315189 40 AS V 1321187 40...

Page 72: ...IS EX 304224 1315224 64 1 IS KVZ 304310 1315975 64 1 IS V 39304315 1321201 64 1 KVZ 304317 1315968 64 1 V 1321196 64 2 304312 1315969 64 2 AS 304314 1315973 64 2 AS EX 304223 1315223 64 2 AS V 3930431...

Page 73: ...31 1316026 100 1 AS 304333 1316037 100 1 AS EX 304242 1315260 100 1 AS KVZ 304339 1316041 100 1 AS V 39304333 1321217 100 1 EX 304240 1315250 100 1 IS 304335 1316043 100 1 IS EX 304244 1315261 100 1 I...

Page 74: ...125 2 AS 304344 1316068 125 2 AS EX 304253 1315268 125 2 AS V 39304344 1321229 125 2 EX 304251 1315265 125 2 IS 304346 1316071 125 2 IS EX 304255 1315273 125 2 IS V 1321231 125 2 KVZ 304348 1316062 12...

Page 75: ...00 1 EX 304270 1315284 200 1 IS 304365 1316094 200 1 IS EX 304274 1315291 200 1 IS V 1321246 200 1 V 39304361 1321242 200 2 304362 1316091 200 2 AS 304364 1316093 200 2 AS EX 304273 1315290 200 2 AS V...

Page 76: ...4383 1316109 300 1 AS EX 304512 1315311 300 1 AS V 39304383 1321258 300 1 EX 304510 1315309 300 1 IS 304385 1316111 300 1 IS EX 304514 1315319 300 1 IS V 1321261 300 1 V 1321255 300 2 304382 1316108 3...

Page 77: ...Gripper DPG plus pneumatic ID number 0304291 0304395 Previous version 1315186 1321266 Successor version The partly completed machine may not be put into operation until conformity of the machine into...

Page 78: ...provided by the System Integrator for the overall machine Fulfilled for the scope of the partly completed machine Not relevant 1 1 Essential Requirements 1 1 1 Definitions X 1 1 2 Principles of safety...

Page 79: ...1 3 9 Risks of uncontrolled movements X 1 4 Required characteristics of guards and protective devices 1 4 1 General requirements X 1 4 2 Special requirements for guards X 1 4 2 1 Fixed guards X 1 4 2...

Page 80: ...ssification from Annex 1 is to be supplemented from here forward 2 Supplementary essential health and safety requirements for certain categories of machinery X 2 1 Foodstuffs machinery and machinery f...

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