Translation of Original Operating Manual
Assembly and Operating ManualRCE
Electric deburring spindle with radial compensation
Page 1: ...Translation of Original Operating Manual Assembly and Operating Manual RCE Electric deburring spindle with radial compensation...
Page 2: ...on 01 00 25 10 2022 en Dear Customer Thank you for trusting our products and our family owned company the leading technology supplier of robots and production machines Our team is always available to...
Page 3: ...0 2 9 Disposal 11 2 10 Fundamental dangers 11 2 10 1 Protection during handling and assembly 11 2 10 2 Protection during commissioning and operation 12 2 10 3 Protection against dangerous movements 12...
Page 4: ...8 Maintenance 33 8 1 Notes 33 8 2 Maintenance interval 33 8 3 Changing the cutter 34 8 4 Changing the spindle boot 35 8 5 Changing the motor 36 8 6 Changing the ring cylinder assembly 38 8 7 Assembly...
Page 5: ...llustrations in this manual are intended to provide a basic understanding and may deviate from the actual version 1 1 1 Presentation of Warning Labels To make risks clear the following signal words an...
Page 6: ...be downloaded from schunk com The documents labeled with two asterisks can be downloaded from the manufacturer s website For RCE 230 bmr gmbh manuals Search term SFU 0156 Search term SFU 0200 For RCE...
Page 7: ...Designation RCE Small wrench mm 10 Large wrench mm 12 RCE 710 Designation RCE Small wrench mm 13 Large wrench 11 16 1 4 Accessories The following accessories are available for the product which must...
Page 8: ...rotective measures are taken against outdoor exposure The product is not suitable for use in salty air Appropriate use of the product includes compliance with all instructions in this manual Any utili...
Page 9: ...al safety regulations and rules and general safety instructions The following personal qualifications are necessary for the various activities related to the product Trained electrician Due to their t...
Page 10: ...nces Wear close fitting protective clothing and also wear long hair in a hairnet when dealing with moving components Wear ear protection and safety goggles during the machining process 2 7 Transport H...
Page 11: ...energy supply is connected Do not reach into the movement area of the product during operation 2 10 1 Protection during handling and assembly Incorrect handling and assembly Incorrect handling and as...
Page 12: ...avert danger Until the installed monitors become effective it must be assumed that the drive movement is faulty with its action being dependent on the control unit and the current operating condition...
Page 13: ...diagram Check whether covers and protective devices are fitted to prevent contact with live components Do not touch the product s terminals when the power supply is switched on Possible electrostatic...
Page 14: ...and clear of suspended loads and do not step within their swiveling range Never move loads without supervision Do not leave suspended loads unattended Wear suitable protective equipment WARNING Risk o...
Page 15: ...Switch off the power supply and secure against restarting Make sure that no residual energy remains in the system CAUTION Risk of injury from flying chips and dirt particles During operation flying ch...
Page 16: ...operating pressure bar Compensation air connection Air cooling connection 1 4 1 2 Pressure medium Compressed air clean dry filtered 5 m oil free Collet type ER 11 Motor operating data Motor electric...
Page 17: ...pending on the material of the workpiece the type of tool and the amount of material to be removed NOTE The specified compliance force does not correspond to the actual values when the product is moun...
Page 18: ...RCE 230 RCE 710 1 Air cooling connection 2 Compensation air connection 3 Axial Connection axial 4 Axial Connection radial 5 Axis fixation set screw 6 Collet chuck 7 Electrical connection 4 2 Descripti...
Page 19: ...d on or residual energy remains in the system components can move unexpectedly and cause serious injuries Before starting any work on the product Switch off the power supply and secure against restart...
Page 20: ...lly ensure that the cable outlet is not impaired by the mounting material Evenness of the mounting surface The values apply to the whole mounting surface to which the product is mounted Requirements f...
Page 21: ...Assembly and settings Radial mounting RCE 230 RCE 710 Mounting material is not included in the scope of delivery available from SCHUNK on request 21 01 00 RCE Assembly and Operating Manual en 1458727...
Page 22: ...upply 3 16 For air connection compensation For better regulation of the compressed air use a regulator with air bleed screw For air cooling the motor and air purge The compressed air must first be app...
Page 23: ...E 710 1 Air cooling connection 2 Compensation air connection Item Mounting RCE 230 710 1 NPT thread 1 4 Hose connection mm 4 6 2 NPT thread 1 8 1 8 Hose connection mm 4 4 23 01 00 RCE Assembly and Ope...
Page 24: ...on of the connecting terminals Make sure that all components are grounded correctly The product can only be put into operation with an electronic control unit The electronic control unit is available...
Page 25: ...C W PE Ground Earth 1 n c 2 n c 3 n c 4 n c 5 n c Motor connection signal green 12 pin signal connector Pin Signal 1 Encoder 1 UV 2 Encoder 2 VW 3 Encoder 3 WU 4 0 V 5 5 to 24 VDC 6 Temperature sensor...
Page 26: ...axis lock only apply loads in the X direction The product must always be vertical in relation to the edge of the workpiece Orient the robot appropriately depending on the geometry of the workpiece RCE...
Page 27: ...bore hole Do not carry out axial infeed e g while lowering as this will cause an axial force NOTICE Damage to the spindle by coolant When using with coolant ensure that no coolant drips onto the spin...
Page 28: ...p instructions 1 1 3 6 6 3 Start up NOTICE Risk of damage to the product When deburring inner corners or inner radii the product can be damaged if the cutter touches two edges simultaneously During te...
Page 29: ...t can compensate for this difference 2 Teach in traverse paths Teach in variant Pointed Teaching Tool Desired contact point with burr Burr L Workpiece Pointed Teaching Tool Teaching tool Cutter For th...
Page 30: ...is correctly adjusted before each new machining operation 4 Plan the robot path so that 50 of the compensation function of the product is used at the theoretical tool edge This allows the product to u...
Page 31: ...en approaching the workpiece Strong compensation movement at corners Use climb milling approach the workpiece at a more acute angle 7 2 Tool rattles when deburring Possible cause Corrective action Fee...
Page 32: ...d Check process parameters reduce infeed reduce air pressure for compensation perform machining in several passes 6 27 Workpiece is approached too fast or at an incorrect angle Tool clogging with mate...
Page 33: ...pare parts Use only original spare parts of SCHUNK when replacing spare and wear parts 8 2 Maintenance interval Maintenance interval Maintenance work daily Check cutter for damage and wear replace if...
Page 34: ...1 3 7 1 Switch off the power supply and ensure that there is no residual energy in the system 2 When replacing with the same model Measure and note the length of the cutter beyond the clamping nut 2 3...
Page 35: ...the mounting screws 2 and remove the boot ring 3 from the main housing 5 4 Remove the spindle boot 4 5 Apply Loctite 222 threadlocker to the mounting screws 2 6 Install the new spindle boot 4 and boo...
Page 36: ...connection cable 5 2 20 2 Remove the compressed air hose 3 Remove product from the system machine 4 Unscrew the motor air connection 5 on the rear side of the motor 5 Loosen the mounting screws 6 and...
Page 37: ...o the mounting screws 5 and 6 6 Lightly tighten the mounting screws 5 7 Apply threadlocker to the mounting screw 7 8 Tighten the mounting screw 7 Max tightening torque 1 Nm 9 Tighten the mounting scre...
Page 38: ...s 3 and disassemble the ring cylinder assembly 4 4 Lubricate the O rings in the new ring cylinder assembly and the bore holes in the rear housing assembly 5 Align the new ring cylinder assembly 4 with...
Page 39: ...Maintenance 8 7 Assembly drawings 8 7 1 RCE 230 Wearing part replace if necessary 39 01 00 RCE Assembly and Operating Manual en 1458727...
Page 40: ...Maintenance 40 01 00 RCE Assembly and Operating Manual en 1458727 8 7 2 RCE 710 Wearing part replace if necessary...
Page 41: ...til conformity of the machine into which the partly completed machine is to be installed with the provisions of the Machinery Directive 2006 42 EC is confirmed Applied harmonized standards especially...
Page 42: ...en confirmed that the machine into which the partly completed machine is to be installed complies with the provisions of the Supply of Machinery Safety Regulations 2008 Applied harmonized standards es...
Page 43: ...ith our duty to inform in accordance with Article 33 1 of Regulation EC No 1907 2006 concerning the Registration Evaluation Authorization and Restriction of Chemicals REACH and its extension 2022 477...
Page 44: ...vided by the System Integrator for the overall machine Fulfilled for the scope of the partly completed machine Not relevant 1 1 Essential Requirements 1 1 1 Definitions X 1 1 2 Principles of safety in...
Page 45: ...4 2 1 Fixed guards X 1 4 2 2 Interlocking movable guards X 1 4 2 3 Adjustable guards restricting access X 1 4 3 Special requirements for protective devices X 1 5 Risks due to other hazards 1 5 1 Elec...
Page 46: ...mentary essential health and safety requirements for certain categories of machinery X 2 1 Foodstuffs machinery and machinery for cosmetics or pharmaceutical products X 2 2 Portable hand held and or g...
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Page 48: ...KG Clamping and gripping technology Bahnhofstr 106 134 D 74348 Lauffen Neckar Tel 49 7133 103 0 Fax 49 7133 103 2399 info de schunk com schunk com Folgen Sie uns I Follow us 10 2022 2022 SCHUNK GmbH C...
