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Schumacher Cougar Classic, Instruction Manual, Page: 6 / 38

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Schumacher Cougar Classic Instruction Manual Download Page 6

Classic

TM

BAG A - Step 09

B 

x2

C 

x2

D 

x2

A 

x2

05

www.racing-cars.com

M3 Steel Nut 

M3 Steel Nut 

BAG A - Step 10a

B 

x2

C 

x2

D 

x4

A 

x2

Pivot Ball

C

C

B

M3 x 20 Pan Hd Screw

M3x 12 Csk Hd Screw

M3 Washer

D

D

B

D

C

C

B

A

A

A

M3 x 8 Pan Hd Screw

M3x 20 Cap Hd Screw

D

Carefully trim here, to

clear the steering arm.

!

Ensure steering arms pivot freely

after bolt “A” is fully tightened.

!

Summary of Contents for Cougar Classic

Page 1: ...S1594 www racing cars com 71 73 Tenter Road Moulton Park Northampton NN3 6AX Instruction Manual ISS01 TM Classic TEAM SCHUMACHER WORLD CHAMPIONS...

Page 2: ...ium Grease10ml CR752 LITHIUM GREASE Left Hand Side of car LH Right Hand Side of car RH Additional information that will help you build a faster race car RACE TIP Set up Sheet Refer to page 36 www raci...

Page 3: ...TM BAG A Step 01 A x4 1 8th E Clip B A A A A C B C B A A A B B B x6 M3 Washer BAG A Step 02 A x4 1 8th E Clip B x2 M3 x 12 Grub Screw C x2 B Pivot Ball Ensure the grub screws B are fully engaged in to...

Page 4: ...x1 D x1 E x1 8 x 16 x 5mm Bearing A x4 M3 Nyloc Nut M3 x 12 Grub Screw Pivot Ball No2x 1 4 Pan Hd Screw BAG A Step 04 A x2 1 8th E Clip B x2 M3 Washer C E B D A Ensure the grub screw B is fastened unt...

Page 5: ...RH A A A A B B A B B M3 x 10 Pan Hd Screw BAG A Step 08 Cross Section View A x2 M3 x 12 Grub Screw C x3 B x1 M3 x 10 Grub Screw Pivot Ball C C A C B THREAD LOCK THREAD LOCK Ensure the grub screws A B...

Page 6: ...teel Nut BAG A Step 10a B x2 C x2 D x4 A x2 Pivot Ball C C B M3 x 20 Pan Hd Screw M3x 12 Csk Hd Screw M3 Washer D D B D C C B A A A M3 x 8 Pan Hd Screw M3x 20 Cap Hd Screw D Carefully trim here to cle...

Page 7: ...x2 B x2 M3 Rake Spacer B A BAG B Step 11 No4x 3 4 Pan Hd Screw B Note the shape of the turnbuckle This side of the turnbuckle is the left hand thread RH Thread LH Thread 28mm Make two Note placement o...

Page 8: ...x2 C x2 M3 Steel Nyloc Nut M3 Washer M3x 10 Csk Hd Screw B B C C Note the shape of the turnbuckle This side of the turnbuckle is the left hand thread RH Thread LH Thread 25 5mm Make two Shorter Longe...

Page 9: ...e left hand thread LH Thread RH Thread Make one Make sure your servo is set to neutral before starting this step Adjust turnbuckle to make a symmetrical steering angle Set steering trim to align servo...

Page 10: ...Hd Screw Black Nylon Spacer White Nylon Spacer BAG B Step 18 B x1 C x1 D x1 E x1 A x1 M3 Nyloc Nut M3 x 12 Grub Screw Pivot Ball M3 x 16 Pan Hd Screw Leave screws A loose for now Tighten in Step 18 T...

Page 11: ...Step 20 A x2 B x1 8 x 16 x 5mm Bearing S I L I C O N E G R E A S E CA GLUE Ensure the washer is fully degreased before applying the CA Glue Assemble Disc Springs as shown Small Grooved Washer Small G...

Page 12: ...ings below shows the assembly procedure of all universal joints driveshafts axles and diff outputs Warming the plastic parts will help make the assembly easier IMPORTANT To adjust the diff setting whe...

Page 13: ...racing cars com Classic TM BAG C Step 23 A x1 A A A A BAG C Step 24 2 0 x 7 8 Needle Roller BAG C Step 25 A x4 Ensure the pin and slot in the pulley line up A x2 8 x 16 x 5mm Bearing No2x 3 16 Pan Hd...

Page 14: ...Classic TM 13 www racing cars com BAG C Step 26 A x2 B B x2 B A A A A No2x 3 8 Pan Hd Screw No4x 3 8 Pan Hd Screw BAG C Step 27 A x2 No4x 3 8 Pan Hd Screw...

Page 15: ...8 Pan Hd Screw Tighter To set the belt tension pivot the rear casing as shown to gain access to the belt Turn the eccentrics to adjust the tension of the belt Remove screws and turn both eccentric be...

Page 16: ...Classic TM 15 www racing cars com A C B A x1 2 0 x 7 8 Pin B x1 O Ring 3 x 1 8 BAG C Step 29b B x2 C x4 A x2 BAG C Step 30 No4x 3 8 Pan Hd Screw No4x 1 2 Pan Hd Screw No4x 3 8 Csk Hd Screw B C A...

Page 17: ...cars com Classic TM A x1 M3 Nyloc Nut BAG D Step 32 BAG D Step 31 A x1 B x1 C x2 M3 x 10 Pan Hd Screw 8 x 16 x 5mm Bearing Pivot Ball A C A B C IMPORTANT Use the same assembly procedure as shown on pa...

Page 18: ...s com C B C A BAG D Step 33 A x1 B x1 C x2 M3 x 16 Pan Hd Screw Pivot Ball E Clip Note the shape of the turnbuckle This side of the turnbuckle is the left hand thread RH Thread LH Thread 17 5mm Shorte...

Page 19: ...cars com Classic TM A x1 M3 Nyloc Nut BAG D Step 35 BAG D Step 34 A x1 B x1 C x2 M3 x 10 Pan Hd Screw 8 x 16 x 5mm Bearing Pivot Ball A C A B C IMPORTANT Use the same assembly procedure as shown on pa...

Page 20: ...s com C C A BAG D Step 36 A x1 B x1 C x2 M3 x 16 Pan Hd Screw Pivot Ball E Clip Note the shape of the turnbuckle This side of the turnbuckle is the left hand thread RH Thread LH Thread B 17 5mm Shorte...

Page 21: ...20 www racing cars com Classic TM A x4 BAG D Step 37b No4x 1 2 Pan Hd Screw BAG D Step 37a A x2 B x2 C x2 M3 x 16 Cap Hd Screw M3 Nut No4x 3 8 Pan Hd Screw B A C A C B A...

Page 22: ...st Do not over squeeze it Ensure the circlip is properly located in the groove O Ring Red Small Black Washer 0 75mm White Washer 0 80mm D x2 O Ring Red Large O Ring Black E x2 Circlip BAG D Step 39 A...

Page 23: ...x2 B x2 M3 Nyloc Nut 8mm Plastic Washer BAG D Step 40 Slowly move piston up and down Let the air bubbles rise to the top before next step Push shock shaft up so there is 2mm of shaft showing Then ass...

Page 24: ...irclip is properly located in the groove O Ring Red Small Black Washer 0 75mm White Washer 0 80mm D x2 O Ring Red Large O Ring Black E x2 Circlip BAG E Step 43 A x4 B x6 C x6 1 8th E Clip White Washer...

Page 25: ...aft up so there is 2mm of shaft showing Then assemble the diaphragm 2mm 550 cSt SHOCK OIL BAG E Step 45 A x2 B x2 M3 Nyloc Nut 8mm Plastic Washer C x2 Note position of the spring retainer M3x 16 Cap H...

Page 26: ...BAG E Step 48 A x2 M3 x 20 Grub Screw Adjust the gear mesh as close as possible without binding Then tighten the screws A A A C B No4x 3 4 Pan Hd Screw M3x 8 Cap Hd Screw M3 Washer The kit contains re...

Page 27: ...26 www racing cars com Classic TM BAG E Step 48b A x4 M3x 8 Csk Hd Screw A A A A...

Page 28: ...Classic TM 27 www racing cars com BAG E Step 49 A x1 No4x 3 8 Csk Hd Screw Aerial Tube Servo Tape Electronic Speed Controller E S C Not Included Aerial Mount A Reciever RX Not Included Servo Tape...

Page 29: ...2 1 5 x11 8mm Needle Roller Step 51 Self adhesive Hook Loop Self adhesive Hook Loop Be careful to check the orientation of the end plates BEFORE painting and mounting Be careful to check the orientati...

Page 30: ...cars com BAG E Step 52 A x2 B x2 A B M3x 10 Cap Hd Screw M3x 20 Cap Hd Screw Rear Tyre Rear Insert Front Tyre Front Insert Rear Wheel Front Wheel CA GLUE If required use CORE Tyre Glue CR522 to stick...

Page 31: ...s A good starting position is 1 5 on carpet and 4 0 on low grip dirt and wet astro FRONT TOE Front toe should be set to 0 both front wheels pointing straight ahead this will be the best setting for mo...

Page 32: ...reduced by adding a washer above the front pivot block or increased by removing the kit 1 6mm washer the wishbone may need to be trimmed for clearance 1 6mm of adjustment 2 If you increase the anti sq...

Page 33: ...6 81 6 57 6 34 6 13 5 93 83 6 86 6 60 6 35 6 13 5 91 5 72 5 53 5 36 5 20 5 05 82 6 52 6 28 6 05 5 84 5 65 5 47 5 30 5 14 4 98 80 5 90 5 70 5 51 5 33 5 17 5 01 4 86 78 5 37 5 20 5 04 4 88 4 74 U4163 U7...

Page 34: ...1 Ball Bearing 5x9x3 Red Seal pr U4084 Ball Bearing 6x12x4 Red Seal pr U4946 Pro Ball Bearing 5 x 10 x 4 sealed pr U7088 Ball Bearing 5x10x4 Red Seal FL pr U7155 Bearing 8 x 16 x 5 Black Seal pr U7328...

Page 35: ...21T Steel Pinion 48 D P U2311 22T Steel Pinion 48 D P U2312 23T Steel Pinion 48 D P U2313 24T Steel Pinion 48 D P U2314 25T Steel Pinion 48 D P U2315 26T Steel Pinion 48 D P U2316 27T Steel Pinion 48...

Page 36: ...Classic TM 35 www racing cars com...

Page 37: ...er Composite M Medium S Stiff Sh Short H High L Low F Front R Rear Y Yes N No Notes Ride Height mm Camber at Ride Height deg SET UP SHEET SHOCKS FRONT Notes Notes REAR Piston Oil cSt cSt Spring lb in...

Page 38: ...REAR SUSPENSION KEY P Plastic A Alloy B Brass F G Fibre Glass C F Carbon Fibre S2 Schumacher Composite M Medium S Stiff Sh Short H High L Low F Front R Rear Y Yes N No Notes Ride Height mm Camber at R...

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