Schumacher Cougar Classic Instruction Manual Download Page 34

Classic

TM

33

www.racing-cars.com

SPARES LISTS

Chassis Parts

U119 

Aerial Tube - Pack 4

U122 

Velcro 1/2metre x 16mm

U1042  Aerial Mount  - Universal

U4765  Lipo Post Nut 2pcs - Off Road

U4778  LiPo Stops 4pcs - Off Road

U7045  Lipo Posts Standard - KD,KC,L1/EVO,XLS,TC,LD/2,ST

U7046  Lipo Posts Short - KD,KC,L1/EVO,LD/2,ST

U7546  Servo Mounts (pr) - TOP CAT

U7547  Alloy Chassis - TOP CAT

U7549  Wing Mount Mouldings - TOP CAT

U7550  Shorty LiPo Strap S2 - TOP CAT

U7580  Rear Bulkhead - TOP CAT

U7588  Rear Motor Guard - TOP CAT

U8291  Front Bulkhead - Cougar Classic

U8292  Steering and Radius Arm - Cougar Classic

U8293  Manual - Cougar Classic

U8304  Servo Saver Set - Cougar Classic

U8306  Centre Track Rod - Cougar Classic

Bodys & Decals

U5147  Bodyshell  + Window Mask - Cougar Classic

U5148  Wing and Endplates - Cougar Classic

U8294  Decals - Cougar Classic (pk3)

Transmission

U7142  Integrator Axle -  XLS,TC

U7144  Drive Shaft Mouldings 8 pcs - XLS,TC

U7152  UJ Assembly pr - XLS,TC

U7158  Integrator Washer pr - XLS,TC

U7187  Eccentrics pr - XLS,TC

U7188  Bearing Housings pr - XLS,TC

U7205  Front Washer Carrier pr - XLS,TC

U7216  Thrust Race F1/8 x 5/16 x 9/64 Grooved - XLS,TC

U7240  Pro Diff Rebuild Kit - XLS,TC

U7571  Front Axles (pr) - TOP CAT

U7586  Belt 72T 8.0 Wide (Kit) - TOP CAT

U7587  Layshaft (Kit) - TOP CAT

U7589  Gear Cover - TOP CAT

U7590  Alloy Layshaft Bush - TOP CAT

U7591  Alloy Motor Plate - TOP CAT

U7592  Alloy Cover Plate - TOP CAT

U7593  Transmission Housing - TOP CAT

U7594  Layshaft Pulley Set (Kit) - TOP CAT

U7595  Diff Pulley Set (Kit) - TOP CAT

U7596  Front Wheel Bearing Retainers (pr) - TOP CAT

U8173  Disc Spring 6 x 3.2 x 0.3mm pk8 - TC,XLS

U8279  Front Hub Carrier - Cougar Classic (pr)

U8308  86T Whisper Spur Gear Black

Bearings & Balls

U729 

Chrome Steel Balls 3mm pk36-Fusion 28 turbo,XLS,TC

U2698  Ball Bearing - 5x10x4 Red Seal - (pr)

U2699  Ball Bearing - 10x15x4 Red Seal - (pr)

U3075  Ball Bearing - 4x8x3mm Red Seal - (pr)

U3136  Ball Bearing - 5x8x2.5 - Shield (pr)

U3871  Ball Bearing - 5x9x3 Red Seal - (pr)

U4084  Ball Bearing - 6x12x4 Red Seal - (pr)

U4946  Pro Ball Bearing 5 x 10 x 4 sealed - pr

U7088  Ball Bearing 5x10x4 Red Seal FL - (pr)

U7155  Bearing 8 x 16 x 5 Black Seal (pr)

U7328  Ball Bearing - 5 x 11 x 4 Red Seal - (pr)

U7725  Pro-Ball Bearing 10x15x4 Sealed - (pr)

U7726  Pro-Ball Bearing 6x12x4 Sealed - (pr)

U7729  Pro-Ball Bearing 5x9x3 Sealed - (pr)

U7730  Pro-Ball Bearing 4x8x3 Sealed - (pr)

U7997  Ceramic Ball Bearing 6 x 12 x 4 (pr)

Hardware

U1247  SPEED PACK - Wing Mount 'O' Ring

U1539  SPEED PACK - Self Tap Csk Hd

U1543  SPEED PACK - M3 Csk Hd

U1547  SPEED PACK - M3 Nuts

U1548  SPEED PACK - M3 Washers

U1551  SPEED PACK - E Clips -2 x 8pcs 

U1633  SPEED PACK - Small Pins (pk)

U1960  SPEED PACK - O Rings; Various

U2885  Steering Levers Bush Set - Havoc

U3986  Suspension O'ring Tuning Set - SS/GT

U4222  Turnbuckle Adjuster HTT - 39mm - pr

U4223  Turnbuckle Adjuster HTT - 45mm - pr

U4298  Turnbuckle HT - 35mm - pr

U4651  SPEED PACK M3x10 Grub Screws (10pcs)

U4775  Pivot Ball 5.5mm - (4pcs)

U4987  SPEED PACK Needle Roller  1.5x11.8 (pk8)

U7090  SPEED PACK - M4x20 Grub Screw (pk4)

U7150  Pivot Ball 4 pcs - XLS,TC

U7165  SPEED PACK M3 x 16 SS Cap Hd  (pk10)

U7166  SPEED PACK M3 x 20 SS Cap Hd  (pk10)

U7209  Ball Sockets 4 pcs - XLS,TC

U7219  SPEED PACK M3 x 8 Pan Hd Pozi (pk10)

U7220  SPEED PACK M3 x 10 Pan Hd Pozi (pk10)

U7223  SPEED PACK M3 X 12 Grub (pk10)

U7226  SPEED PACK No 2 x 3/16 Pan Hd (pk10)

U7227  SPEED PACK No 2 x 1/2 Pan Hd (pk10)

U7229  SPEED PACK No 4 x 3/8 Pan Hd (pk10)

U7230  SPEED PACK No 4 x 1/2 Pan Hd (pk10)

U7231  SPEED PACK No 4 x 3/4 Pan Hd (pk10)

U7275  SPEED PACK M3 x 8 SS Cap Hd  (pk10)

U7332  SPEED PACK WASHERS Dia 3.5 (pk15)

U7563  SPEED PACK - M3x16 Pan Pozi (pk10)

U7557  SPEED PACK - 2mm Circlips (pk10)

U7558  SPEED PACK - Double Sided Tape Pads (pk10)

U7259  SPEED PACK M3 x 8 Csk Pozi (pk10)

U7559  SPEED PACK - M3x10 SS Cap Hd (pk10)

U7562  SPEED PACK - M3 x10 Csk Pozi (pk10)

U7563  SPEED PACK - M3x16 Pan Pozi (pk10)

U7564  SPEED PACK - M3x20 Pan Pozi (pk10)

U7566  SPEED PACK - No2x3/8 Pan Pozi (pk10)

U7707  M3 Steel Washers (pk10)

U7709  M3 Black Alloy Washers 0.75mm (pk10)

U7711  M3 Black Alloy Washers 2.00mm (pk10)

U8272  SPEED PACK No 2 x 1/4 Pan Hd (pk10)

Summary of Contents for Cougar Classic

Page 1: ...S1594 www racing cars com 71 73 Tenter Road Moulton Park Northampton NN3 6AX Instruction Manual ISS01 TM Classic TEAM SCHUMACHER WORLD CHAMPIONS...

Page 2: ...ium Grease10ml CR752 LITHIUM GREASE Left Hand Side of car LH Right Hand Side of car RH Additional information that will help you build a faster race car RACE TIP Set up Sheet Refer to page 36 www raci...

Page 3: ...TM BAG A Step 01 A x4 1 8th E Clip B A A A A C B C B A A A B B B x6 M3 Washer BAG A Step 02 A x4 1 8th E Clip B x2 M3 x 12 Grub Screw C x2 B Pivot Ball Ensure the grub screws B are fully engaged in to...

Page 4: ...x1 D x1 E x1 8 x 16 x 5mm Bearing A x4 M3 Nyloc Nut M3 x 12 Grub Screw Pivot Ball No2x 1 4 Pan Hd Screw BAG A Step 04 A x2 1 8th E Clip B x2 M3 Washer C E B D A Ensure the grub screw B is fastened unt...

Page 5: ...RH A A A A B B A B B M3 x 10 Pan Hd Screw BAG A Step 08 Cross Section View A x2 M3 x 12 Grub Screw C x3 B x1 M3 x 10 Grub Screw Pivot Ball C C A C B THREAD LOCK THREAD LOCK Ensure the grub screws A B...

Page 6: ...teel Nut BAG A Step 10a B x2 C x2 D x4 A x2 Pivot Ball C C B M3 x 20 Pan Hd Screw M3x 12 Csk Hd Screw M3 Washer D D B D C C B A A A M3 x 8 Pan Hd Screw M3x 20 Cap Hd Screw D Carefully trim here to cle...

Page 7: ...x2 B x2 M3 Rake Spacer B A BAG B Step 11 No4x 3 4 Pan Hd Screw B Note the shape of the turnbuckle This side of the turnbuckle is the left hand thread RH Thread LH Thread 28mm Make two Note placement o...

Page 8: ...x2 C x2 M3 Steel Nyloc Nut M3 Washer M3x 10 Csk Hd Screw B B C C Note the shape of the turnbuckle This side of the turnbuckle is the left hand thread RH Thread LH Thread 25 5mm Make two Shorter Longe...

Page 9: ...e left hand thread LH Thread RH Thread Make one Make sure your servo is set to neutral before starting this step Adjust turnbuckle to make a symmetrical steering angle Set steering trim to align servo...

Page 10: ...Hd Screw Black Nylon Spacer White Nylon Spacer BAG B Step 18 B x1 C x1 D x1 E x1 A x1 M3 Nyloc Nut M3 x 12 Grub Screw Pivot Ball M3 x 16 Pan Hd Screw Leave screws A loose for now Tighten in Step 18 T...

Page 11: ...Step 20 A x2 B x1 8 x 16 x 5mm Bearing S I L I C O N E G R E A S E CA GLUE Ensure the washer is fully degreased before applying the CA Glue Assemble Disc Springs as shown Small Grooved Washer Small G...

Page 12: ...ings below shows the assembly procedure of all universal joints driveshafts axles and diff outputs Warming the plastic parts will help make the assembly easier IMPORTANT To adjust the diff setting whe...

Page 13: ...racing cars com Classic TM BAG C Step 23 A x1 A A A A BAG C Step 24 2 0 x 7 8 Needle Roller BAG C Step 25 A x4 Ensure the pin and slot in the pulley line up A x2 8 x 16 x 5mm Bearing No2x 3 16 Pan Hd...

Page 14: ...Classic TM 13 www racing cars com BAG C Step 26 A x2 B B x2 B A A A A No2x 3 8 Pan Hd Screw No4x 3 8 Pan Hd Screw BAG C Step 27 A x2 No4x 3 8 Pan Hd Screw...

Page 15: ...8 Pan Hd Screw Tighter To set the belt tension pivot the rear casing as shown to gain access to the belt Turn the eccentrics to adjust the tension of the belt Remove screws and turn both eccentric be...

Page 16: ...Classic TM 15 www racing cars com A C B A x1 2 0 x 7 8 Pin B x1 O Ring 3 x 1 8 BAG C Step 29b B x2 C x4 A x2 BAG C Step 30 No4x 3 8 Pan Hd Screw No4x 1 2 Pan Hd Screw No4x 3 8 Csk Hd Screw B C A...

Page 17: ...cars com Classic TM A x1 M3 Nyloc Nut BAG D Step 32 BAG D Step 31 A x1 B x1 C x2 M3 x 10 Pan Hd Screw 8 x 16 x 5mm Bearing Pivot Ball A C A B C IMPORTANT Use the same assembly procedure as shown on pa...

Page 18: ...s com C B C A BAG D Step 33 A x1 B x1 C x2 M3 x 16 Pan Hd Screw Pivot Ball E Clip Note the shape of the turnbuckle This side of the turnbuckle is the left hand thread RH Thread LH Thread 17 5mm Shorte...

Page 19: ...cars com Classic TM A x1 M3 Nyloc Nut BAG D Step 35 BAG D Step 34 A x1 B x1 C x2 M3 x 10 Pan Hd Screw 8 x 16 x 5mm Bearing Pivot Ball A C A B C IMPORTANT Use the same assembly procedure as shown on pa...

Page 20: ...s com C C A BAG D Step 36 A x1 B x1 C x2 M3 x 16 Pan Hd Screw Pivot Ball E Clip Note the shape of the turnbuckle This side of the turnbuckle is the left hand thread RH Thread LH Thread B 17 5mm Shorte...

Page 21: ...20 www racing cars com Classic TM A x4 BAG D Step 37b No4x 1 2 Pan Hd Screw BAG D Step 37a A x2 B x2 C x2 M3 x 16 Cap Hd Screw M3 Nut No4x 3 8 Pan Hd Screw B A C A C B A...

Page 22: ...st Do not over squeeze it Ensure the circlip is properly located in the groove O Ring Red Small Black Washer 0 75mm White Washer 0 80mm D x2 O Ring Red Large O Ring Black E x2 Circlip BAG D Step 39 A...

Page 23: ...x2 B x2 M3 Nyloc Nut 8mm Plastic Washer BAG D Step 40 Slowly move piston up and down Let the air bubbles rise to the top before next step Push shock shaft up so there is 2mm of shaft showing Then ass...

Page 24: ...irclip is properly located in the groove O Ring Red Small Black Washer 0 75mm White Washer 0 80mm D x2 O Ring Red Large O Ring Black E x2 Circlip BAG E Step 43 A x4 B x6 C x6 1 8th E Clip White Washer...

Page 25: ...aft up so there is 2mm of shaft showing Then assemble the diaphragm 2mm 550 cSt SHOCK OIL BAG E Step 45 A x2 B x2 M3 Nyloc Nut 8mm Plastic Washer C x2 Note position of the spring retainer M3x 16 Cap H...

Page 26: ...BAG E Step 48 A x2 M3 x 20 Grub Screw Adjust the gear mesh as close as possible without binding Then tighten the screws A A A C B No4x 3 4 Pan Hd Screw M3x 8 Cap Hd Screw M3 Washer The kit contains re...

Page 27: ...26 www racing cars com Classic TM BAG E Step 48b A x4 M3x 8 Csk Hd Screw A A A A...

Page 28: ...Classic TM 27 www racing cars com BAG E Step 49 A x1 No4x 3 8 Csk Hd Screw Aerial Tube Servo Tape Electronic Speed Controller E S C Not Included Aerial Mount A Reciever RX Not Included Servo Tape...

Page 29: ...2 1 5 x11 8mm Needle Roller Step 51 Self adhesive Hook Loop Self adhesive Hook Loop Be careful to check the orientation of the end plates BEFORE painting and mounting Be careful to check the orientati...

Page 30: ...cars com BAG E Step 52 A x2 B x2 A B M3x 10 Cap Hd Screw M3x 20 Cap Hd Screw Rear Tyre Rear Insert Front Tyre Front Insert Rear Wheel Front Wheel CA GLUE If required use CORE Tyre Glue CR522 to stick...

Page 31: ...s A good starting position is 1 5 on carpet and 4 0 on low grip dirt and wet astro FRONT TOE Front toe should be set to 0 both front wheels pointing straight ahead this will be the best setting for mo...

Page 32: ...reduced by adding a washer above the front pivot block or increased by removing the kit 1 6mm washer the wishbone may need to be trimmed for clearance 1 6mm of adjustment 2 If you increase the anti sq...

Page 33: ...6 81 6 57 6 34 6 13 5 93 83 6 86 6 60 6 35 6 13 5 91 5 72 5 53 5 36 5 20 5 05 82 6 52 6 28 6 05 5 84 5 65 5 47 5 30 5 14 4 98 80 5 90 5 70 5 51 5 33 5 17 5 01 4 86 78 5 37 5 20 5 04 4 88 4 74 U4163 U7...

Page 34: ...1 Ball Bearing 5x9x3 Red Seal pr U4084 Ball Bearing 6x12x4 Red Seal pr U4946 Pro Ball Bearing 5 x 10 x 4 sealed pr U7088 Ball Bearing 5x10x4 Red Seal FL pr U7155 Bearing 8 x 16 x 5 Black Seal pr U7328...

Page 35: ...21T Steel Pinion 48 D P U2311 22T Steel Pinion 48 D P U2312 23T Steel Pinion 48 D P U2313 24T Steel Pinion 48 D P U2314 25T Steel Pinion 48 D P U2315 26T Steel Pinion 48 D P U2316 27T Steel Pinion 48...

Page 36: ...Classic TM 35 www racing cars com...

Page 37: ...er Composite M Medium S Stiff Sh Short H High L Low F Front R Rear Y Yes N No Notes Ride Height mm Camber at Ride Height deg SET UP SHEET SHOCKS FRONT Notes Notes REAR Piston Oil cSt cSt Spring lb in...

Page 38: ...REAR SUSPENSION KEY P Plastic A Alloy B Brass F G Fibre Glass C F Carbon Fibre S2 Schumacher Composite M Medium S Stiff Sh Short H High L Low F Front R Rear Y Yes N No Notes Ride Height mm Camber at R...

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