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MAINTENANCE

MONTHLY

  •  Check operation of high pressure safety valve

   

by pulling ring.

  •  Check flywheel and motor pulley for tightness.

QUARTERLY

  •  Every 90 days also check entire system for air  

   

leakage around fittings, etc. using a soap solu- 

   

tion. Tighten nuts and cap screws as required.

  •  Every 90 days or 1,000 operating hours,    

   

whichever comes first, change crankcase oil.  

   

Oil recommended:  Premium Grade SchraderAir 

   

826020 - 30WT Non-Detergent. Change oil more 

   

frequently, if compressor is located in very dirty  

   environment. 

 

DAILY

  •  Check compressor visually.

  •  Check oil level and add oil as required.

  •  Drain moisture from system piping.

  •  Drain moisture from tank daily to prevent rust.

WEEKLY

  •  Turn power off and drain moisture from tank 

   

by opening drain cock in bottom of tank.

  •  Remove and clean intake air filters.  

 

   

Disassemble and wash element in detergent  

   

solution. Do not oil.

  •  Check V-belts for tightness. Belt tension should  

  be adjusted to allow approximately 1/4 - 1/2    

  inch deflection with normal thumb pressure.

  •  Turn power off and clean dust and foreign   

  material from cylinder head, motor, fan blade,   

  air lines, intercooler and tank.

MAINTENANCE SCHEDULE - CHECK CHART

 

PROCEDURE 

DAILY  WEEKLY  MONTHLY YEARLY

Check Oil Level.

 Caution! Do not overfill. 

X

Give Compressor overall visual check 

X

Drain moisture accumulation from 

X

the air receiver

Check the air distribution system for air leaks 

 

X

Clean cooling surfaces of compressor, 

 

X

intercooler and aftercooler

Operate safety valves (pressure relief valve) 

 

 

X

Replace or clean intake filter element 

 

 

X

Inspect oil for contamination and change if  

 

 

 X

necessary

Check belts for correct tension and alignment 

 

 

 

X

Check pulley clamp bolts and set screws for  

 

 

 X

tightness

Inspect valve assemblies 

 

 

 

 

XX

Inspect cushion chamber, if so equipped,  

 

 

 

X

and discharge line for excessive carbon 

accumulations

 

Inspect pressure switch diaphragm and  

 

 

 

X

contact points

  

Service electric motor 

 

‡ ‡ ‡  ‡

Drain Tank

  

X

X = Check more often if extremely dirty condition exists. 

 

XX = Every 6 months

‡  = Per manufacturer’s recommendations

5

Summary of Contents for SA315240H346

Page 1: ...Compressor Operating and Maintenance Manual TWO STAGE 15 HP PUMP MODEL _________________________ SERIAL _________________________...

Page 2: ...sic safety rules and precautions should always be followed including the following 1 Read all instructions fully 2 Wiring starters breakers and other related electrical equipment should conform to ele...

Page 3: ...fresh air and exhaust ventilation from area in which the compressor is located Place compressor on a firm level floor Permanent installations should be bolted to the floor Bolting holes are provided i...

Page 4: ...Installation Should Be Made By a Competent Electrician L2 L3 indicates supply line terminals T1 T2 T3 indicates load Motor Line3 Phase Motor T 3 T 2 T 1 K2 L1 L2 L3 C2 C1 C3 Jumper C1 Blue Orange C2...

Page 5: ...be adjusted to allow approximately 1 4 1 2 inch deflection with normal thumb pressure Turn power off and clean dust and foreign material from cylinder head motor fan blade air lines intercooler and ta...

Page 6: ...ir 1 Water entering oil reservoir due 1 Pipe air intake to less humid air to compressor operating in high source humidity environment 6 Excessive oil consumption 1 Restricted air intake 1 Clean or rep...

Page 7: ...ment 1 Realign motor pulley with compressor flywheel 2 Belts too tight 2 Adjust tension See Maintenance Section 3 Belts too loose 3 Adjust tension See Maintenance Section 4 Pulley or flywheel wobble 4...

Page 8: ...823015 Two Stage Compressor Pump 8...

Page 9: ...HEX M16X20 2 62 431037 1 HP Disch Valve G43 1 21 431010 Lock Washer 16 2 63 431038 1 O Ring Hold Down cover GS33 2 22 431011 Bearing Rear 30310 1 64 431039 1 Hold Down Cover Disch GS33 1 23 431012 Ga...

Page 10: ...10...

Page 11: ...98 mm 228 C inch 6 85 mm 174 L Shape inch 31 10 mm 790 W Shape inch 22 05 mm 560 H Shape inch 25 59 mm 650 Weight lb 335 16 kg 152 DAFENG LIDA COMPRESSED AIR SYSTEMS CO LTD 823015 Technical Data Moto...

Page 12: ...er 90 100 4 0 Rim stripper 125 150 5 0 Spark plug cleaner 90 100 5 0 Air scaler 5 0 Spray gun Production 90 100 16 0 Touchup 90 100 8 0 Undercoating 90 100 19 0 Tire bead breaker 125 150 12 0 Tire cha...

Page 13: ...se inspect carefully any receipt of merchandise noting any discrepancy or damage on the carrier s freight bill at time of delivery Discrepancies or damage including hidden or obvious that occurred in...

Page 14: ...Schrader International Inc P O Box 668 205 Frazier Road Altavista Virginia 24517 CUSTOMER SERVICE SALES 1 800 327 1335 TECHNICAL SERVICE PARTS 1 800 345 0578 823015 Manual 011112...

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