Schrader International 16 HP Gas Operation & Maintenance Manual Download Page 5

Concrete Floor

Lag Screw

Bushing

Compressor Foot

Rubber Pad

Lag Shield

Stationary Air Compressor Mounting Kit 
For Electric Models only. Order 824678. 

Stationary Air Compressor Mounting Instructions 

1.  Select a location for mounting unit on a firm and
 

level floor.

2.  Position unit and mark feet location in center hole of
 

each foot.

3.  Prepare to drill holes by removing unit.
4.  Drill each of the marked holes 3" in depth using a 3/4"
 

concrete drill bit. Blow out holes and insert lag shield

 

making sure they are flush with the floor.

5.  Position unit over drilled holes.
6.  Place one rubber isolation pad under each foot.
7.  Assemble 1 1/2" metal/rubber washer and lag bolt into
 

each lag shield. Do not over tighten.

Flex Air Line Installation

1.  Install 3/4" NPT nipple into tank outlet hole
2.   Install 3/4" NPT Ball Valve.
3.  Install 3/4" x 36" Flexible Hose.

Note: Teflon Tape should be used on all thread connections.

MOUNTING  FOR STATIONARY AIR COMPRESSOR ONLY.

Correct 

Wrong

Disconnect power and release air pressure before 
installing and/or performing maintenance. 

UNPACKING INSTRUCTIONS

The two stage compressor was inspected at the factory and 
packaged to protect against shipping damage. When you 
unpack your unit, inspect for damaged or missing parts. If 
there are any damaged or missing parts, the transportation 
company’s agent should make a notation to the effect on 
the Bill of Lading. Claims, should be settled directly with the 
transportation company. 

All Vertical Compressors are top heavy and can easily 
tip over. Use appropriate lifting device for moving unit 
to desired location. When using air compressors and 
compressed air accessories, basic safety rules and 
precautions should always be followed. Read the 
compressor operating instruction before attempting to 
assemble, install, operate, or maintain the product. Failure 
to comply with the safety instructions could result in 
personal injury and/or property damage.

The compressor must be placed in a clean and well 
ventilated room. 

Compressor should be located at least 

18-30 inches away from a wall or other obstruction that 
will impede air flow through the fan-bladed flywheel. Do 
not place compressor where heat is excessive. Provide 
adequate fresh air and exhaust ventilation from area in 
which the compressor is located.Place compressor on 
a firm, level floor. Remove wood shipping skid before 
installation. 

Failure to remove from wooden skid will void 

all warranties. 

Permanent installations should be bolted to 

the floor. Bolting holes are provided in the base feet. Shim 
compressor level before bolting down to floor. Avoid putting 
stress on your new compressor by using our Mounting Kit 
(824678).  

Tank Drain

D. Flex Hose

C. Ball Valve

A. Nipple

B. Outlet Hole

B

C

D

36" Flex Hose
Warning: May bend & curve; do not kink.

A

5

Summary of Contents for 16 HP Gas

Page 1: ...1 3010 Air Compressor Pump Operation Maintenance Manual 7 5 10 HP Electric 16 HP Gas Duplex 7 5 10 HP Electric Model Serial 82 36 Manual...

Page 2: ...mounted to a concrete floor Recommend use of Air Compressor Mounting Kit See owner s Do not use an extension cord with this compressor Extension cords experience voltage drops and can result in damag...

Page 3: ...tors and chemical plants ask a qualified engineer READ THE COMPLETE OWNER S MANUAL AND ALL LABELS ON THIS UNIT BEFORE INSTALLING OR USING Contents Page Performance Specs 2 Safety Instructions 4 Mounti...

Page 4: ...If your compressor is used for spraying do not spray in vicinity of open flame or other sources of ignition Always direct paint or sprayed material away from compressor and locate compressor to minim...

Page 5: ...the transportation company s agent should make a notation to the effect on the Bill of Lading Claims should be settled directly with the transportation company All Vertical Compressors are top heavy...

Page 6: ...tures below 41 F use oil that meets ISO 68 viscosity requirements high viscosity SAE 20W For ambient temperatures above 77 F use oil that meets ISO 150 viscosity requirements high viscosity SAE 40W Am...

Page 7: ...rating of thermal over load switch or magnetic starter and replace complete switch or thermal overload elements as required Incoming Power to be wired to Mag Starter only L1 L2 L3 indicates supply lin...

Page 8: ...bearings 2 Replace complete piston assembly 5 Excessive oil consumption 1 Restricted air intake 1 Clean or replace air filter 2 Oil leaks 2 Tighten bolts or replace gasket 3 Worn piston rings 3 Repla...

Page 9: ...f alignment 1 Realign motor pulley with compressor flywheel 2 Belts too tight 2 Adjust tension 3 Belts too loose 3 Adjust tension See maintenance section 4 Pulley or flywheel wobble 4 Check for worn c...

Page 10: ...lts 30 40 H P INTAKE VALVE L P INTAKE VALVE L P EXHAUST VALVE L P INTAKE VALVE H P EXHAUST VALVE 45 64 29 81 31 10 80 79 78 75 77 6 13 36 30 6 13 17 35 16 5 40 66 43 22 16 35 9 49 74 75 76 71 45 6 13...

Page 11: ...r To Crankcase 2 62 82727135 Retainer Discharge Valve 4 23 G H Cap screw Hex M10X25 12 63 G H Lockwasher 8 8 24 G H Cap screw Hex M12X70 16 64 82718017 T Fitting Copper 2 25 82728002 Holder Unloader 1...

Page 12: ...Copper Washer 59 Cap 69 Gasket 62 Valve Retainer 68 Retainer Spacer 48 Valve 72 Valve Seat Air Filter Intake L P H P Exhaust Torque Foot Lbs Headbolts 55 Valve Retainer 80 Air Compressor Cylinder Head...

Page 13: ...be added 0 61 Ounces 17 Grams Volume of Grease to be added 1 2 Cubic in 3 9 Teaspoon MAINTENANCE TROUBLE SHOOTING FOR ELECTRIC MOTOR Warning Disconnect power before servicing Electric Motor General I...

Page 14: ...4 823764 6 Check Valve 82C7510 82C7510 82P7510 82P7510 7 Belt Guard Belt Guard Pan 82660 82660 82660 82660 Belt Guard Brace 82661 82661 82661 82661 8 Belts 7 5 HP 82890 82890 82890 82890 8 Belts 10 HP...

Page 15: ...Check Valve unloader 82709 6 Belt Guard Belt Guard Pan 82660R 7 Belts 82827 8 Tank Drain 82650 9 Pressure Gauge 82516 10 Bleeder Tube 82600 11 Discharge Tube 82603H Model Number 12 3 4 Brass Adaptor 8...

Page 16: ...able tighten range adjustment screw jam nut 4 Adjust the cut in pressure to the desired level per steps 1 2 and 3 as shown 5 Loosen differential screw jam nut and turn differential screw clockwise to...

Page 17: ...82P7510 82P7510 82P7510 7 Belt Guard Belt Guard Pan 82660R 82660R 82660R 8 Belt Guard Belt Guard Pan 82660 82660 82660 9 Belts 7 5 HP 82890 82890 82890 9 Belts 10 HP 82826 82826 10 Tank Drain 82650 8...

Page 18: ...does not If the 175 psi switch is made for more than 5 minutes the second motor is started If both the 175 psi and 135 psi switches are made then both motors start with a 15 second delay between star...

Page 19: ...SE L1 I1 I2 I4 I5 L2 PRESSURE SW B PRESSURE SW A FUSE 1 FUSE 2 L1 Q1 L1 Q2 COMP A COMP B O L O L MOTOR A MOTOR B COMP A COMP B STARTER STARTER L1 L2 L1 L2 T1 T3 T1 T3 T2 T2 L3 L3 EZ512 AC RCX COMP A B...

Page 20: ...PRESSURE SW B PRESSURE SW A FUSE 1 FUSE 2 L1 Q1 L1 Q2 COMP A COMP B O L O L MOTOR A MOTOR B COMP A COMP B STARTER STARTER THREE PHASE 240 VOLT L1 L2 L3 L1 L2 L3 T1 T2 T3 T1 T2 T3 5 A 5 A X X RED BLAC...

Page 21: ...SW B PRESSURE SW A L1 Q1 L1 Q2 COMP A COMP B O L O L MOTOR A MOTOR B COMP A COMP B STARTER STARTER THREE PHASE 480 VOLT L1 L2 L3 L1 L2 L3 T1 T2 T3 T1 T2 T3 X X RED BLACK FUSE H1 25 A FUSE H2 25 A H1...

Page 22: ...X Check belts for correct tension and alignment X Check flywheel and motor pulley for tightness Check pulley clamp bolts and set screws for tightness X Every 90 days also check entire system for air l...

Page 23: ...23 Date Oil Change Air Filter Change Belt Check Change Comments Notes Maintenance Record...

Page 24: ...trial Pressure Washers We sell a full Line of Pressure Washers and Accessories ranging from Light Duty to large Commercial and Industrial Pressure Washers Nitrogen Generators Purge Inflations Systems...

Page 25: ...rom the battery Warning Drain all air from the tank before starting Starting the engine with air in the tank will overload the starter and may lead to starter failure WARNING Battery posts terminals a...

Page 26: ...carefully any receipt of merchandise noting any discrepancy or damage on the carrier s freight bill at time of delivery Discrepancies or damage including hidden or obvious that occurred in transit ar...

Page 27: ......

Page 28: ...3010manual051509 Schrader International Inc P O Box 668 205 Frazier Road Altavista Virginia 24517 CUSTOMER SERVICE PARTS 1 800 828 0355 TECHNICAL SERVICE PARTS 1 800 288 1804...

Reviews: