Schrader International 16 HP Gas Operation & Maintenance Manual Download Page 15

15

ELECTRIC AIR COMPRESSOR

ILL. #

Description

Single Phase 

Horizontal

Three Phase 

Horizontal

Single Phase 

Vertical

Three Phase 

Vertical

1

Pump

3010

3010

3010

3010

2

Electric Motor 7.5 HP

827500MA

827500MB

827500MA

827500MB

2

Electric Motor 10 HP

821000MB

821000MB

3

Magnetic Starter 230 Volt

8215PW

823710PW

8215PW

823710PW

3

Magnetic Starter 460 Volt

823710PW460

823710PW460

4

Tank 80 Gallon

8282

8282

8281

8281

4

Tank 120 Gallon

8283

8283

82288673

5

Motor Pulley 7.5 HP

823806

82306

82306

82306

5

Motor Pulley 10 HP

823764

823764

6

Check Valve

82C7510

82C7510

82P7510

82P7510

7

Belt Guard & Belt Guard Pan

82660

82660

82660

82660

Belt Guard Brace

82661

82661

82661

82661

8

Belts 7.5 HP

82890

82890

82890

82890

8

Belts 10 HP

82826

82826

82826

82826

9

Tank Drain

82650

82650

82650

82650

10

Pressure Gauge 

82513

82513

82516

82516

11

Pressure Switch 140/175

82775

82775

82775

82775

12

Bleeder Tube

82600

82600

82600

82600

13

Discharge Tube

82603 &  

AC Model#

82603 &  

AC Model #

82603H & 

AC Model #

82603H & 

AC Model #

14

3/4" Brass Adaptor

82623

82623

82623

82623

15

Safety Valve 200 PSI

82951

82951

82951

82951

16

3/4 Street Elbow

82654

82654

82654

82654

17

Air Filter Assembly 1" Intake

8232574

8232574

8232574

8232574

1

19

2

4

6

20

3

5

11

7

10

8

9

13

16

Pulley and Bushing

Pressure Gauge and Safety Valve

Discharge Tube

VENT

3/4

1/2

13

9

17

14

12

15

3

7

5

11

GAS AIR COMPRESSOR 

ILL.#

Description

Part Number

1

Pump

823010

2

Briggs Gas Engine

82847V

3

Engine Pulley

823804

4

Tank

8279

5

Check Valve unloader

82709

6

Belt Guard & Belt Guard Pan

82660R

7

Belts

82827

8

Tank Drain

82650

9

Pressure Gauge

82516

10

Bleeder Tube

82600

11

Discharge Tube

82603H & Model Number

12

3/4" Brass Adaptor

82623

13

Safety Valve 200 PSI

82951

14

3/4" Street Elbow

82654

15

1/2" X 3/4" Brass Elbow

82595

16

Throttle Cable

82205BNK

17

1/4" Tee

82652

18

1/2" Street Elbow

82672

19

Air Filter Assembly 1" NPT Intake

8232574

20

Belt Guard Bracket

82661

Replacement Air Filter Element 

822580

Summary of Contents for 16 HP Gas

Page 1: ...1 3010 Air Compressor Pump Operation Maintenance Manual 7 5 10 HP Electric 16 HP Gas Duplex 7 5 10 HP Electric Model Serial 82 36 Manual...

Page 2: ...mounted to a concrete floor Recommend use of Air Compressor Mounting Kit See owner s Do not use an extension cord with this compressor Extension cords experience voltage drops and can result in damag...

Page 3: ...tors and chemical plants ask a qualified engineer READ THE COMPLETE OWNER S MANUAL AND ALL LABELS ON THIS UNIT BEFORE INSTALLING OR USING Contents Page Performance Specs 2 Safety Instructions 4 Mounti...

Page 4: ...If your compressor is used for spraying do not spray in vicinity of open flame or other sources of ignition Always direct paint or sprayed material away from compressor and locate compressor to minim...

Page 5: ...the transportation company s agent should make a notation to the effect on the Bill of Lading Claims should be settled directly with the transportation company All Vertical Compressors are top heavy...

Page 6: ...tures below 41 F use oil that meets ISO 68 viscosity requirements high viscosity SAE 20W For ambient temperatures above 77 F use oil that meets ISO 150 viscosity requirements high viscosity SAE 40W Am...

Page 7: ...rating of thermal over load switch or magnetic starter and replace complete switch or thermal overload elements as required Incoming Power to be wired to Mag Starter only L1 L2 L3 indicates supply lin...

Page 8: ...bearings 2 Replace complete piston assembly 5 Excessive oil consumption 1 Restricted air intake 1 Clean or replace air filter 2 Oil leaks 2 Tighten bolts or replace gasket 3 Worn piston rings 3 Repla...

Page 9: ...f alignment 1 Realign motor pulley with compressor flywheel 2 Belts too tight 2 Adjust tension 3 Belts too loose 3 Adjust tension See maintenance section 4 Pulley or flywheel wobble 4 Check for worn c...

Page 10: ...lts 30 40 H P INTAKE VALVE L P INTAKE VALVE L P EXHAUST VALVE L P INTAKE VALVE H P EXHAUST VALVE 45 64 29 81 31 10 80 79 78 75 77 6 13 36 30 6 13 17 35 16 5 40 66 43 22 16 35 9 49 74 75 76 71 45 6 13...

Page 11: ...r To Crankcase 2 62 82727135 Retainer Discharge Valve 4 23 G H Cap screw Hex M10X25 12 63 G H Lockwasher 8 8 24 G H Cap screw Hex M12X70 16 64 82718017 T Fitting Copper 2 25 82728002 Holder Unloader 1...

Page 12: ...Copper Washer 59 Cap 69 Gasket 62 Valve Retainer 68 Retainer Spacer 48 Valve 72 Valve Seat Air Filter Intake L P H P Exhaust Torque Foot Lbs Headbolts 55 Valve Retainer 80 Air Compressor Cylinder Head...

Page 13: ...be added 0 61 Ounces 17 Grams Volume of Grease to be added 1 2 Cubic in 3 9 Teaspoon MAINTENANCE TROUBLE SHOOTING FOR ELECTRIC MOTOR Warning Disconnect power before servicing Electric Motor General I...

Page 14: ...4 823764 6 Check Valve 82C7510 82C7510 82P7510 82P7510 7 Belt Guard Belt Guard Pan 82660 82660 82660 82660 Belt Guard Brace 82661 82661 82661 82661 8 Belts 7 5 HP 82890 82890 82890 82890 8 Belts 10 HP...

Page 15: ...Check Valve unloader 82709 6 Belt Guard Belt Guard Pan 82660R 7 Belts 82827 8 Tank Drain 82650 9 Pressure Gauge 82516 10 Bleeder Tube 82600 11 Discharge Tube 82603H Model Number 12 3 4 Brass Adaptor 8...

Page 16: ...able tighten range adjustment screw jam nut 4 Adjust the cut in pressure to the desired level per steps 1 2 and 3 as shown 5 Loosen differential screw jam nut and turn differential screw clockwise to...

Page 17: ...82P7510 82P7510 82P7510 7 Belt Guard Belt Guard Pan 82660R 82660R 82660R 8 Belt Guard Belt Guard Pan 82660 82660 82660 9 Belts 7 5 HP 82890 82890 82890 9 Belts 10 HP 82826 82826 10 Tank Drain 82650 8...

Page 18: ...does not If the 175 psi switch is made for more than 5 minutes the second motor is started If both the 175 psi and 135 psi switches are made then both motors start with a 15 second delay between star...

Page 19: ...SE L1 I1 I2 I4 I5 L2 PRESSURE SW B PRESSURE SW A FUSE 1 FUSE 2 L1 Q1 L1 Q2 COMP A COMP B O L O L MOTOR A MOTOR B COMP A COMP B STARTER STARTER L1 L2 L1 L2 T1 T3 T1 T3 T2 T2 L3 L3 EZ512 AC RCX COMP A B...

Page 20: ...PRESSURE SW B PRESSURE SW A FUSE 1 FUSE 2 L1 Q1 L1 Q2 COMP A COMP B O L O L MOTOR A MOTOR B COMP A COMP B STARTER STARTER THREE PHASE 240 VOLT L1 L2 L3 L1 L2 L3 T1 T2 T3 T1 T2 T3 5 A 5 A X X RED BLAC...

Page 21: ...SW B PRESSURE SW A L1 Q1 L1 Q2 COMP A COMP B O L O L MOTOR A MOTOR B COMP A COMP B STARTER STARTER THREE PHASE 480 VOLT L1 L2 L3 L1 L2 L3 T1 T2 T3 T1 T2 T3 X X RED BLACK FUSE H1 25 A FUSE H2 25 A H1...

Page 22: ...X Check belts for correct tension and alignment X Check flywheel and motor pulley for tightness Check pulley clamp bolts and set screws for tightness X Every 90 days also check entire system for air l...

Page 23: ...23 Date Oil Change Air Filter Change Belt Check Change Comments Notes Maintenance Record...

Page 24: ...trial Pressure Washers We sell a full Line of Pressure Washers and Accessories ranging from Light Duty to large Commercial and Industrial Pressure Washers Nitrogen Generators Purge Inflations Systems...

Page 25: ...rom the battery Warning Drain all air from the tank before starting Starting the engine with air in the tank will overload the starter and may lead to starter failure WARNING Battery posts terminals a...

Page 26: ...carefully any receipt of merchandise noting any discrepancy or damage on the carrier s freight bill at time of delivery Discrepancies or damage including hidden or obvious that occurred in transit ar...

Page 27: ......

Page 28: ...3010manual051509 Schrader International Inc P O Box 668 205 Frazier Road Altavista Virginia 24517 CUSTOMER SERVICE PARTS 1 800 828 0355 TECHNICAL SERVICE PARTS 1 800 288 1804...

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