schmersal MZM 120 Operating Instructions Manual Download Page 6

6

Operating instructions

Safety switch with interlocking function

MZM 120

EN

Table 2: flash codes red LED

Flash codes  

(red)

Designation

Autonomous  

switch-off after

Error cause

1 flash pulse

Error (warning)  

at output Y1

30 min

Fault in output test or voltage at output Y1, although the output is 

disabled.

2 flash pulses

Error (warning)  

at output Y2

30 min

Fault in output test or voltage at output Y2, although the output is 

disabled.

3 flash pulses

Error (warning)  

cross-wire short

30 min

Cross-wire short between the output cables or fault at both outputs. 

After 30 minutes, voltage switch-off/on required

5 flash pulses

Actuator fault

0 min

incorrect or defective actuator

6 flash pulses

Latching force fault

0 min

Latching force has dropped below 300 N (e.g. actuator misalignment)

10 flash pulses

Magnet temperature too high

0 min

The magnet is too hot: T > 70 °C.

continuous red signal internal error

0 min

6.3  Safety switch with serial diagnostic function

Safety switches with serial diagnostic cable have a serial input and 

output cable instead of the conventional diagnostic output.

Max. 31 safety switchgear with serial diagnostics can be wired in series. 

For the evaluation of the serial diagnostics line either the PROFIBUS-

Gateway SD-I-DP-V0-2 or the Universal-Gateway SD-I-U-… are used. 

This SD-Gateway is integrated as slave in an existing field bus system. 

In this way, the diagnostic signals can be evaluated by means of a PLC. 

The necessary integration for the integration of the SD-Gateway is 

available for download at www.schmersal.net.

The response data and the diagnostic data are automatically and 

permanently written in an input byte of the PLC for each safety switch 

in the series-wired chain. The request data for each safety switch are 

transmitted to the component through an output byte of the PLC.

In case of a communication error between the field bus gateway and 

the safety switch, the switching condition of the interlocking device is 

maintained.

Error

A fault has occured, which causes the safety outputs to be disabled. 

The fault is reset, when the cause is eliminated and bit 7 of the request 

byte changes from 1 to 0 or the safety guard is opened. Faults at the 

safety outputs are only deleted upon the next release, as the fault recti-

fication cannot be detected sooner. 

If more than one fault is detected at the safety outputs, the 

component will be electronically locked and a normal fault 

reset will no longer be possible.
To reset this type of interlocking, the component must be 

isolated from the power supply after elimination of the error 

causes.

Error warning

A fault has occured, which causes the safety outputs to be disabled 

after 30 minutes. The safety outputs initially remain enabled. 

Diagnostic error (warning)

If an error (warning) is signalled in the response byte, detailed fault 

information can be read out.

Detailed information about the use of the serial diagnostics 

can be found in the operating instructions of the PROFIBUS-

Gateway SD-I-DP-V0-2 and the Universal-Gateway  

SD-I-U-….

Accessories for the series-wiring

To provide for a comfortable wiring and series-wiring of SD compo-

nents, the connectors and the SD-2V-F-SK SD junction boxes (variant 

for the field in closed enclosure) and SD-2V-S-SK (variant for DIN rail 

mounting in the control cabinet) are available as accessory. 

Table 3: I/O data and diagnostic data

Bit n°

 Request byte

Response byte

Diagnostic error warning

Diagnostic error

Bit 0:

Magnet in,  

error reset

Safety output activated

Error output Y1

Error output Y1

Bit 1:

Latching force bit Actuator detected

Error output Y2

Error output Y2

Bit 2:

Latching force bit Solenoid interlock locked

Cross-wire short

Cross-wire short

Bit 3:

Latching force bit ---

Magnet temperature too high

Magnet temperature too high

Bit 4:

---

Input condition X1 and X2

Locking blocked or F < 300 N

incorrect or defective actuator

Bit 5:

---

---

Internal device error

Internal device error

Bit 6:

---

Error warning

Communication error between the field bus 

Gateway and the solenoid interlock

---

Bit 7:

Error reset

Error (enabling path switched off)

Operating voltage too low

Operating voltage too low

The described condition is reached, when Bit = 1

Summary of Contents for MZM 120

Page 1: ...nd in the chapter Product description 1 5 General safety instructions The user must observe the safety instructions in this operating instruc tions manual labelled with the caution or warning symbol above the country specific installation standards as well as all prevailing safety regulations and accident prevention rules Further technical information can be found in the Schmersal catalogues or in...

Page 2: ...dition of the safety outputs for as long as the safety guard is open The opening of the safety guard is detected by the safety sensors The magnetic force monitoring detects when the latching force drops below a defined latching force The MZM 120 distinguishes between a low holding force which pre vents the safety guard from inadvertedly bursting open and a latching force F which prevent inadverten...

Page 3: ...ervice life 20 years Classification PDF M 3 Mounting 3 1 General mounting instructions For fitting the MZM 120 safety switch and the actuator two mounting holes for M6 screws with washers washers included in delivery are provided The safety switch must be used as end stop For a safe operation of the system the angle between the safety switch and the actuator compulsory must be 2 After fitting the ...

Page 4: ...utputs are re enabled The latching force F is permanently measured and checked In this way soiling of the solenoid interlock can be detected If the latching force drops below 300 N the release signal for the safety outputs Y1 and Y2 is not given Description of the MZM 120 latching force adjustment The latching force of the MZM 120 can be set in 8 steps each within a range of approx 30 N to approx ...

Page 5: ...r 30 minutes The safety outputs initially remain enabled This enables the shutdown of the process in a controlled manner An error warning is deleted when the error cause is eliminated Behaviour of the diagnostic outputs of the W variant Input signal magnet control IN Normal sequence door was locked OUT Door could not be locked or fault OUT Legend Safety guard open Safety guard closed unlock guard ...

Page 6: ... fault has occured which causes the safety outputs to be disabled The fault is reset when the cause is eliminated and bit 7 of the request byte changes from 1 to 0 or the safety guard is opened Faults at the safety outputs are only deleted upon the next release as the fault recti fication cannot be detected sooner If more than one fault is detected at the safety outputs the component will be elect...

Page 7: ...ck max angular misalignment see Mounting part 3 Check the integrity of the cable entry and connections 4 Check the switch enclosure for damage 5 Remove particles of dust and soiling 7 2 Maintenance In the case of correct installation and adequate use the safety compo nent features maintenance free functionality We recommend a regular visual inspection and functional test including the following st...

Page 8: ...s in series Safety outputs evaluation Field bus 24 VDC GND 1 2 3 5 4 6 8 X1 Y1 X2 SD IN SD OUT A1 A2 1 2 3 5 4 6 8 X1 Y1 X2 7 Y2 7 Y2 SD IN SD OUT A1 A2 X1 Y1 X2 Y2 SD IN SD OUT Y1 Y2 SD IN 9 2 Wiring configuration and connector accessories Function safety switchgear Pin configuration of the connector Colour code or conductor numbering of the below mentioned Schmersal connectors Possible colour co...

Page 9: ...e technical documentation Ulrich Loss Möddinghofe 30 42279 Wuppertal Notiied body which approved the full quality assurance system referred to in Appendix X 2006 42 EC TÜV Rheinland Industrie Service GmbH Alboinstr 56 12103 Berlin ID n 0035 Place and date of issue Wuppertal November 29 2011 Authorised signature Philip Schmersal Managing Director EC Declaration of conformity Translation of the orig...

Page 10: ...H Industrielle Sicherheitsschaltsysteme Möddinghofe 30 D 42279 Wuppertal Postfach 24 02 63 D 42232 Wuppertal Phone 49 0 2 02 64 74 0 Telefax 49 0 2 02 64 74 1 00 E Mail info schmersal com Internet http www schmersal com ...

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