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3

EX-CSS 180

Operating instructions

Safety sensor

EN

Safety outputs:

 

p-type, short-circuit proof

Rated operating current I

e1

:

 

max. 0,5 A  

depending on the ambient temperature

Utilisation category:

 

DC-12 U

e

/I

e

 24 VDC / 0.5 A 

DC-13 U

e

/I

e

 24 VDC / 0.5 A

Voltage drop:

 

0.5 V

Diagnostic output:

  

short-circuit proof, p-type

Rated operating voltage U

e2

:

 

max. 4 V below U

e

Rated operating current I

e2

:

 

max. 0.05 A

Utilisation category:

 

DC-12 U

e

/I

e

 24 VDC / 0.05 A 

DC-13 U

e

/I

e

 24 VDC / 0.05 A

External fuse rating:

 fuse: 

 

1.0 A at output current  ≤ 200 mA

 

 

1.6 A at output current  > 200 mA

2.5  Safety classification

Standards:

 

ISO 13849-1, IEC 61508

PL:

 e

Control Category:

 4

PFH value:

 

2.5 x 10

-9

 / h

SIL:

 

suitable for SIL 3 applications

Service life: 

20 years

3.  Mounting

3.1  General mounting instructions

Fitting is only authorised in a de-energised condition

The component can be mounted in any position. The only condition 

is that, the active surface of the safety sensor and the actuator are 

opposite. The distance between both surfaces must be smaller than  

7 mm when the safety guard is closed. The safe switching distance s

ar

 

must be observed.

The sensor enclosure must not be used as an end stop. The safety 

sensor must only be used within the assured switching distances s

ao

 

and s

ar

.

The safety sensor and the corresponding actuator can be fixed 

using the supplied M18 nuts (A/F 24). The max. tightening torque of 

the supplied screws is 500 Ncm. Alternatively, the H18 fixing clamp 

(accessory) can be used for the fixation of the safety sensor.

A concealed mounting is possible, however this reduces the switching 

distance. The reduction will be lower, when the sensor protrudes a  

few mm.

The CST 180-1 actuator has two fixing holes displaced by 90°.  

The max. tightening torque of the supplied screws is 100 Ncm.

The CST 180-2 actuator is screwed into a prepared tapped hole  

M 18 × 1. Use the slot to the front.

Safety sensor and actuator must be permanently fitted to the 

safety guards and protected against displacement by suitable 

measures (tamperproof screws, gluing, drilling of the screw 

heads). 

To avoid any interference inherent to this kind of system and any 

reduction of the switching distances, please observe the following 

guidelines:

•  The presence of metal chips in the vicinity of the sensor is liable to 

modify the switching distance

•  Keep away from metal chips

•  Minimum distance between two sensors: 100 mm

Please observe the recommendations regarding maximum 

impact energy, actuating speed and tightening torque in the 

technical data.

Please observe the relevant requirements of the standards 
ISO 12100, EN 953 and ISO 14119.

3.2  Dimensions

All measurements in mm.

Safety sensor

24

LED

98

4

1

54

M

18x

1

CST 180-1 actuator

25

24,4

15,2

M1

8

x

1

33,5

46

15

Ø

5,6

Ø

5,1

Ø

9

CST 180-2 actuator

25

¤16,6

M18 x 1

H 18 clamp

15

M5

8

30

Ø

18

33
46

17

Summary of Contents for EX-CSS 180

Page 1: ... applications authorised by the manufacturer Detailed information regarding the range of applications can be found in the chapter Product description 1 5 General safety instructions The user must observe the safety instructions in this operating instructions manual labelled with the caution or warning symbol above the country specific installation standards as well as all prevailing safety regulat...

Page 2: ... situation the diagnostic output will be switched off after approx 10 seconds The safety outputs are disabled when the fault is active for 1 minute Signal combination diagnostic output disabled and safety outputs still enabled can be used to shut down the machine in a controlled manner After fault rectification the error message is reset by opening and re closing the corresponding safety guard The...

Page 3: ... can be fixed using the supplied M18 nuts A F 24 The max tightening torque of the supplied screws is 500 Ncm Alternatively the H18 fixing clamp accessory can be used for the fixation of the safety sensor A concealed mounting is possible however this reduces the switching distance The reduction will be lower when the sensor protrudes a few mm The CST 180 1 actuator has two fixing holes displaced by...

Page 4: ...anent over voltage Under fault conditions the voltage must not exceed 60 V supply units according to IEC 60204 1 is recommended The safety outputs can be integrated into the safety circuit of the control system For applications of PL e control category 4 to ISO 13849 1 the safety outputs of the safety sensor or sensor of the chain must be wired to a safety monitoring module of the same control cat...

Page 5: ...ed is load dependent 300 mΩ at 1 A current load i e max load of the safety outputs is 2 x 500 mA 30 mΩ at 100 mA current load i e 2x 50 mA load when a safety monitoring module is connected Power consumption of a safety sensor approx 30 mA Diagnostic output of a safety sensor max 50 mA An approx 200 m long sensor chain with 6 sensors 0 5 mm cable section and at 20 C features approx 2 V voltage drop...

Page 6: ...sor can be readjusted before the safety outputs are disabled thus stopping the machine Errors in the coding of the actuator at the outputs of the sensor or in the sensor are signalled by the red LED After a short analysis of the active fault signalled by the red permanent signal the defined error is indicated by flash pulses The safety outputs are enabled in a delayed manner when the fault is acti...

Page 7: ...d the full quality assurance system referred to in Appendix IV 2014 34 EU TÜV Rheinland Industrie Service GmbH Am Grauen Stein 51105 Köln ID n 0035 Person authorised for the compilation of the technical documentation Oliver Wacker Möddinghofe 30 42279 Wuppertal Place and date of issue Wuppertal May 2 2017 Authorised signature Philip Schmersal Managing Director EU Declaration of conformity Original...

Page 8: ... A Schmersal GmbH Co KG Möddinghofe 30 D 42279 Wuppertal Postfach 24 02 63 D 42232 Wuppertal Phone 49 0 2 02 64 74 0 Telefax 49 0 2 02 64 74 1 00 E Mail info schmersal com Internet http www schmersal com ...

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