schmersal EX-BNS 250-2187 Operating Instructions Manual Download Page 2

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Operating instructions

Safety sensor

EX-BNS 250-2187

EN

1.6  Warning about misuse

In case of inadequate or improper use or manipulations of the 

safety switchgear, personal hazards or damage to machin-

ery or plant components cannot be excluded. The relevant 

requirements of the standard EN 1088 must be observed.

1.7  Exclusion of liability

We shall accept no liability for damages and malfunctions resulting from 

defective mounting or failure to comply with this operating instructions 

manual. The manufacturer shall accept no liability for damages result-

ing from the use of unauthorised spare parts or accessories.

For safety reasons, invasive work on the device as well as arbitrary re-

pairs, conversions and modifications to the device are strictly forbidden; 

the manufacturer shall accept no liability for damages resulting from 

such invasive work, arbitrary repairs, conversions and/or modifications 

to the device.

2.  Product description

2.1  Ordering code

This operating instructions manual applies to the following types:

EX-BNS 250-12Z-2187-3G/D

2.2  Special versions

For special versions, which are not listed in the order code below 2.1, 

these specifications apply accordingly, provided that they correspond to 

the standard version.

2.3  Destination and use

The safety sensor can be used for monitoring the position of movable 

guards and flaps in explosion-endangered areas of Zone 2 and 22 

category 3GD. The installation and maintenance requirements to the 

standard series EN 60079 must be met. For the actuation of the safety 

sensors, only the EX-BPS 250 actuator can be used.

The safety switches are used for applications, in which the hazardous 

situation is terminated without delay when the safety guard is opened.

Only the entire system consisting of the safety sensor (EX-BNS 250), 

the actuator (EX-BPS 250) and the safety-monitoring module (AES/

AZR or SRB) meets the requirements of the standard EN 60947-5-3.

Connecting multiple sensors to one AES/AZR safety-monitoring module 

is technically possible. To connect multiple safety sensors (check if au-

thorised!), the NC contacts of channel 1 are wired in series and the NC 

contacts of channel 2 are wired in series. The channels 1 and 2 must 

be wired separatedly to the safety-monitoring module.

Recommended suitable safety-monitoring modules

The following safety monitoring modules of the AES, AZR and SRB 

series are recommended for use with the safety sensor:

Information for the selection of suitable safety-monitoring 

modules can be found in the Schmersal catalogues or in the 

online catalogue on the Internet: www.schmersal.net.

Conditions for safe operation

Due to their specific impact energy, the components must be fitted with 

a protection against mechanical stresses. The specific ambient temper-

ature range must be observed. The user must provide for a protection 

against the permanent influence of UV rays. The energy restriction for 

LED versions (24 V/10 mA) must be ensured by the user.

The user must evaluate and design the safety chain in ac-

cordance with the relevant standards and the required safety 

level.

2.4   Technical data

Equipment category:

 

L

 II 3GD

Ex protection:

 

- EX-BNS 250: 

 

Ex nC IIC T6 Gc X; Ex t IIIC T80°C Dc X

- EX-BPS 250: 

 

c 80°C

Standards:

 

IEC 60947-5-3, EN 60079-0, EN 60079-15, 

EN 60079-31, EN 13463-1, EN 13463-5,  

BG-GS-ET-14

Design:

 

rectangular

Enclosure:

 

glass-fibre reinforced thermoplastic

Max. impact energy:

 

1 J

Protection class:

 

IP67 to EN 60529

Connection:

 

Boflex cable

Cable section:

 

6 x 0.25 mm²

Operating principle:

 

magnetic

Actuating magnet:

 

EX-BPS-250, coded

s

ao

:

 

4 mm

s

ar

:

 

14 mm

Max. switching voltage:

 

24 VDC

Switching current: max.:

 

100 mA

Max. switching capacity:

 

1 W

Ambient temperature:

 

−25 °C ... +70 °C

Storage and transport temperature:

 

−25 °C ... +70 °C

Max. switching frequency:

 

5 Hz

Resistance to shock:

 

30 g / 11 ms

Resistance to vibration:

 

10 ... 55 Hz, amplitude 1 mm

2.5  Safety classification

Standards:

 

EN ISO 13849-1

B

10d

 (NC/NO contact): 

25.000.000 

at 20 % contact load

Service life:

 

20 years

MTTF

B

d

x

x

h

s/h

3600

d

10d

op

op

op

n

0,1 x n

op

t

cycle

(Specifications can vary depending on the application-specific param-

eters h

op

, d

op

 and t

cycle

 as well as the load.)

Summary of Contents for EX-BNS 250-2187

Page 1: ...anufac turer Detailed information regarding the range of applications can be found in the chapter Product description 1 5 General safety instructions The user must observe the safety instructions in this operating instruc tions manual the country specific installation standards as well as all prevailing safety regulations and accident prevention rules Further technical information can be found in ...

Page 2: ...safety monitoring module is technically possible To connect multiple safety sensors check if au thorised the NC contacts of channel 1 are wired in series and the NC contacts of channel 2 are wired in series The channels 1 and 2 must be wired separatedly to the safety monitoring module Recommended suitable safety monitoring modules The following safety monitoring modules of the AES AZR and SRB seri...

Page 3: ...spacer must be used The use of non magnetic fixing screws is rec ommended as well Do not subject the safety sensor and actuator to extreme vibrations and shocks Keep away from metal chips The mounting distance between two sensors should always be at least 50 mm Please observe the specifications for the maximum impact energy in the technical data 3 2 Dimensions All measurements in mm Safety sensor ...

Page 4: ...maintenance 5 1 Functional testing The safety function of the safety components must be tested The fol lowing conditions must be previously checked and met 1 The installation is executed according to the instructions 2 The connection is executed correctly 3 The safety component is not damaged 4 The system is free of dirt and soiling in particular metal chips 5 Check cable entry and connections in ...

Page 5: ...vant EC Directives 2006 42 EC EC Machinery Directive 94 9 EC EC Explosion Protection Directive ATEX Person authorized for the compilation of the technical documentation Oliver Wacker Möddinghofe 30 42279 Wuppertal Place and date of issue Wuppertal September 24 2012 Authorised signature Philip Schmersal Managing Director EC Declaration of conformity Translation of the original Declaration of Confor...

Page 6: ...o KG Industrielle Sicherheitsschaltsysteme Möddinghofe 30 D 42279 Wuppertal Postfach 24 02 63 D 42232 Wuppertal Phone 49 0 2 02 64 74 0 Telefax 49 0 2 02 64 74 1 00 E Mail info schmersal com Internet http www schmersal com ...

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