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14

Operating instructions

Solenoid interlock

AZM201

EN

The information contained in this operating instructions manual is 

provided without liability and is subject to technical modifications.

There are no residual risks, provided that the safety instructions as well 

as the instructions regarding mounting, commissioning, operation and 

maintenance are observed.

1.6  Warning about misuse

In case of improper use or manipulation of the safety 

switchgear, personal hazards or damages to machinery 

or plant components cannot be excluded. The relevant 

requirements of the standard ISO 14119 must be observed.

1.7  Exclusion of liability

We shall accept no liability for damages and malfunctions resulting from 

defective mounting or failure to comply with this operating instructions 

manual. The manufacturer shall accept no liability for damages 

resulting from the use of unauthorised spare parts or accessories. 

For safety reasons, invasive work on the device as well as arbitrary 

repairs, conversions and modifications to the device are strictly 

forbidden, the manufacturer shall accept no liability for damages 

resulting from such invasive work, arbitrary repairs, conversions and/or 

modifications to the device.

2.  Product description

2.1  Ordering code

This operating instructions manual applies to the following types:

AZM201

-

-

-T-

-

No. Option

Description

Z

Solenoid interlock monitored

B

Actuator monitored

Standard coding

I1

Individual coding

I2

Individual coding, re-teaching enabled

SK

Screw terminals

CC

Cage clamps

ST2

Connector plug M12, 8-pole

1P2PW

1 p-type diagnostic output and 

2 safety outputs, p-type  

(combined diagnostic signal: guard system closed 

and interlock engaged)

SD2P

serial diagnostic output and 2 p-type safety outputs

Power to unlock

A

Power to lock

Actuator

suitable for

AZ/AZM201-B1-…

Sliding safety guards

AZ/AZM201-B30-…

Hinged safety guards

AZ/AZM201-B40-…

hinged-doors with overlapping folds

Only if the information described in this operating instructions 

manual are realised correctly, the safety function and therefore 

the compliance with the Machinery Directive is maintained.

2.2  Special versions

For special versions, which are not listed in the order code below 2.1, 

these specifications apply accordingly, provided that they correspond to 

the standard version.

2.3  Comprehensive quality insurance to 2006/42/EC

Schmersal is a certified company to appendix X of the Machinery 

Directive. As a result, Schmersal is entitled to autonomously conduct 

the conformity assessment procedure for the products listed in 

Appendix IV of the MD without involving a notified body. The prototype 

test certificates are available upon request or can be downloaded from 

the Internet at www.schmersal.com.

2.4  Purpose

The non-contact, electronic safety switchgear is designed for 

application in safety circuits and is used for monitoring the position and 

locking of movable safety guards. 

The safety switchgears are classified according to ISO 14119 

as type 4 interlocking devices. Designs with individual coding 

are classified as highly coded.

The different variants can be used as safety switch with interlocking 

function either as solenoid interlock.

If the risk analysis indicates the use of a monitored interlock 

then a variant with the monitored interlock is to be used, 

labelled with the   symbol.

The actuator monitoring variant (B) is a safety switch with an 

interlock function for process protection.

The safety function consists of safely switching off the safety outputs 

when the safety guard is opened and maintaining the safe switched off 

condition of the safety outputs for as long as the safety guard is open. 

Interlocks with power to lock principle may only be used in 

special cases after a thorough evaluation of the accident 

risk, since the safety guard can be opened immediately on 

failure of the power supply or upon activation of the main 

switch.

Series-wiring

Series-wiring can be set up. The risk time is not altered by wiring in 

series. The number of components is only limited by the external cable 

protection according to the technical data and the line loss. Series-

wiring of up to 31 AZM201…-SD components with serial diagnostics 

is possible. In devices with the serial diagnostics function (ordering 

suffix -SD), the serial diagnostics connections are wired in series and 

connected to a SD Gateway for evaluation purposes. Wiring examples 

for series-wiring, refer to appendix.

The user must evaluate and design the safety chain in 

accordance with the relevant standards and the required 

safety level. If multiple safety switchgears are involved in 

the same safety function, the PFH values of the individual 

components must be added. 

The entire concept of the control system, in which the safety 

component is integrated, must be validated to the relevant 

standards.

Summary of Contents for AZM201

Page 1: ...1 2 Zielgruppe autorisiertes Fachpersonal 1 1 3 Verwendete Symbolik 1 1 4 Bestimmungsgemäßer Gebrauch 1 1 5 Allgemeine Sicherheitshinweise 1 1 6 Warnung vor Fehlgebrauch 2 1 7 Haftungsausschluss 2 2 Produktbeschreibung 2 1 Typschlüssel 2 2 2 Sonderausführungen 2 2 3 Umfassende Qualitätssicherung gemäß 2006 42 EG 2 2 4 Bestimmung und Gebrauch 2 2 5 Technische Daten 3 2 6 Sicherheitsbetrachtung 4 3 ...

Page 2: ... führt Schmersal in Eigenverant wortung auch die CE Kennzeichnung von in Anhang IV gelisteten Produkten durch Darüber hinaus senden wir Ihnen Baumusterprüf bescheinigungen auf Wunsch zu oder sie können im Internet unter www schmersal com abgerufen werden 2 4 Bestimmung und Gebrauch Das berührungslos wirkende elektronische Sicherheitsschaltgerät ist für den Einsatz in Sicherheitsstromkreisen ausgel...

Page 3: ...e C1 C2 C3 Elektrische Daten Sicherheitsausgänge Sicherheitsausgänge Y1 und Y2 Ausführung der Schaltelemente OSSD p schaltend kurzschlussfest Gebrauchskategorie DC 13 Ue Ie 24 VDC 0 25 A Bemessungsbetriebsstrom le je max 0 25 A Reststrom Ir 0 5 mA Spannungsfall Ud 4 V Querschlussüberwachung durch Gerät ja Testimpulsdauer 0 5 ms Testimpulsintervall 1 000 ms Klassifizierung ZVEI CB24I Quelle C2 Senk...

Page 4: ...er sichere Zustand der Maschine erreicht ist Das Systemverhalten der Kategorie 2 lässt zu dass zwischen den Tests das Auftreten eines Fehlers zum Verlust der Sicher heitsfunktion führen kann und der Verlust der Sicherheits funktion durch den Test erkannt wird 3 Montage 3 1 Allgemeine Montagehinweise Bitte beachten Sie die Hinweise der Normen ISO 12100 ISO 14119 und ISO 14120 Zur Befestigung der Si...

Page 5: ...nd Reihenschaltung von SD Geräten stehen die SD Verteiler PFB SD 4M12 SD Variante für die Feldebene und PDM SD 4CC SD Variante für den Schaltschrank aufschiebbar auf Tragschiene sowie weiteres umfangreiches Zubehör zur Verfügung Detailinfo im Internet unter products schmersal com Im Lieferumfang von 1P2PW und SD2P enthalten ist die montierte Brücke 24V X1 X2 4 2 Leitung Die Leitungseinführung erfo...

Page 6: ...otential Quer schluss führt zur verzögerten Abschaltung siehe Tabelle 2 Nach der Behebung des Fehlers wird die Fehlermeldung durch das Öffnen der zugehörigen Schutztür und erneutes Sperren quittiert Die Sicherheitsausgänge schalten ein und geben die Anlage erneut frei Eine Zuhaltungskette muss zum erneuten Einschalten durchgehend gesperrt sein Eine automatische elektronische Verriegelung erfolgt w...

Page 7: ...lernen gestartet aus an blinkt 0 V 0 V 0 V Nur I2 Betätiger Anlernvorgang Freigabesperre blinkt aus aus 0 V 0 V 0 V 1 nach 30 min Abschaltung wegen Fehler 2 s Blinkcode Tabelle 2 Fehlermeldungen Blinkcodes rote Diagnose LED Blinkcodes rot Bezeichnung eigenständige Abschaltung nach Fehlerursache 1 Blinkpuls Fehler warnung an Ausgang Y1 30 min Fehler im Ausgangstest oder Spannung am Ausgang Y1 obwoh...

Page 8: ...eitung wird entweder das PROFIBUS Gateway SD I DP V0 2 oder das Universal Gateway SD I U eingesetzt Dieses serielle Diagnose Interface wird als Slave in ein vorhandenes Feldbus System eingebunden Die Diagnosesignale können auf diese Weise mit einer SPS ausgewertet werden Die notwendige Software zur Einbindung der SD Gateways steht im Internet unter products schmersal com zur Verfügung Die Antwortd...

Page 9: ... Sitz prüfen 2 Maximalen seitlichen Versatz von Betätigereinheit und Sicherheits schalter prüfen 3 Entfernen von Schmutzresten 4 Prüfen der Leitungseinführung und anschlüsse In allen betriebsmäßigen Lebensphasen des Sicherheits schaltgerätes sind konstruktiv und organisatorisch geeignete Maßnahmen zum Manipulationsschutz beziehungsweise ge gen das Umgehen der Sicherheitseinrichtung beispielsweise ...

Page 10: ...änge eingespeist Die Sicherheitsausgänge des ersten Sicherheitsschaltgerätes werden auf die Auswertung geführt X1 Y1 X2 Y2 1 2 3 5 6 8 X1 X2 24V GND Y1 Y2 1 2 3 5 6 8 X1 4 Y1 4 Y1 X2 7 Y2 7 Y2 OUT 24V GND OUT SPS PLC IN SPS PLC SPS PLC IN 24 VDC GND SPS PLC Sicherheitsausgänge Auswertung Anschlussbeispiel 2 Reihenschaltung AZM201 mit serieller Diagnosefunktion Die Sicherheitsausgänge des ersten Si...

Page 11: ...sgang SD Ausgang 5 9 GY GY X2 Sicherheitseingang 2 6 3 PK PK Y2 Sicherheitsausgang 2 7 8 BU VT IN Magnetansteuerung SD Eingang 8 4 RD OR ohne Funktion 6 Ansicht Klemmleisten für Bestellindex SK bzw CC Ansicht Ausführung mit abnehmbaren Klemmleisten Y1 Y2 OUT GND 24V 24V X1 X2 IN AZM 200 1P2P AZM201 1P2PW Y1 Y2 OUT GND 24V 24V X1 X2 IN AZM 200 SD2P AZM201 SD2P 7 8 9 5 1 2 3 4 6 AZM 200 1P2P AZM201 ...

Page 12: ...ür Sicherheitsfunktionen Einschlägige Richtlinien Maschinenrichtlinie RED Richtlinie RoHS Richtlinie 2006 42 EG 2014 53 EU 2011 65 EU Angewandte Normen EN 60947 5 3 2013 ISO 14119 2013 EN 300 330 V2 1 1 2017 EN ISO 13849 1 2015 EN 61508 Teile 1 7 2010 EN 62061 2005 AC 2010 A1 2013 A2 2015 Benannte Stelle der Baumusterprüfung TÜV Rheinland Industrie Service GmbH Alboinstr 56 12103 Berlin Kenn Nr 00...

Page 13: ... the Internet products schmersal com Content 1 About this document 1 1 Function 13 1 2 Target group authorised qualified personnel 13 1 3 Explanation of the symbols used 13 1 4 Appropriate use 13 1 5 General safety instructions 13 1 6 Warning about misuse 14 1 7 Exclusion of liability 14 2 Product description 2 1 Ordering code 14 2 2 Special versions 14 2 3 Comprehensive quality insurance to 2006 ...

Page 14: ...rehensive quality insurance to 2006 42 EC Schmersal is a certified company to appendix X of the Machinery Directive As a result Schmersal is entitled to autonomously conduct the conformity assessment procedure for the products listed in Appendix IV of the MD without involving a notified body The prototype test certificates are available upon request or can be downloaded from the Internet at www sc...

Page 15: ...1 Source C1 C2 C3 Electrical data Safety outputs Safety outputs Y1 and Y2 Switching elements OSSD p type short circuit proof Utilisation category DC 13 Ue Ie 24 VDC 0 25 A Rated operating current Ie each max 0 25 A Leakage current Ir 0 5 mA Voltage drop Ud 4 V Cross wire monitoring by device Yes Test pulse duration 0 5 ms Test pulse interval 1 000 ms Classification ZVEI CB24I Source C2 Sink C1 C2 ...

Page 16: ...he machine is reached The system reaction of category 2 allows that a fault can occur between tests causing the loss of the safety function which is detected by the test 3 Mounting 3 1 General mounting instructions Please observe the relevant requirements of the standards ISO 12100 ISO 14119 and ISO 14120 For fitting the solenoid interlock two mounting holes for M6 screws with washers washers incl...

Page 17: ...le on the Internet products schmersal com The fitted 24V X1 X2 bridge is included in the delivery of 1P2PW and SD2P 4 2 Cable The cable entry is realised by a metric M20 gland This gland must be measured by the user so that it is suitable for the cable used A cable gland with strain relief and suitable IP protection class must be used Settle length x of the cable at terminals of type s r or f Cage...

Page 18: ...le the reactivation Automatic electronic locking takes place if more than one fault is detected at the safety outputs or a cross circuit is detected between Y1 and Y2 This means that normal fault acknowledgement is no longer possible To reset this type of interlocking the solenoid interlock must be isolated from the power supply after elimination of the error causes Error warning A fault has occur...

Page 19: ...tor started Off On Flashes 0 V 0 V 0 V Only I2 teach in procedure actuator release block Flashes Off Off 0 V 0 V 0 V 1 after 30 min disabling due to fault 2 refer to flash code Table 2 Error messages flash codes red diagnostic LED Flash codes red Designation Autonomous switch off after Error cause 1 flash pulse Error warning at output Y1 30 min Fault in output test or voltage at output Y1 although...

Page 20: ...y SD I DP V0 2 or the Universal Gateway SD I U are used This serial diagnostic interface is integrated as a slave in an existing field bus system In this way the diagnostic signals can be evaluated by means of a PLC The necessary software for the integration of the SD Gateway is available for download at products schmersal com The response data and the diagnostic data are automatically and permane...

Page 21: ...s 1 Check for tight installation of the actuator and the switch 2 Check maximum axial offset of actuator unit and safety switch 3 Remove particles of dust and soiling 4 Check cable entry and connections Adequate measures must be taken to ensure protection against tampering either to prevent tampering of the safety guard for instance by means of replacement actuators Damaged or defective components...

Page 22: ... monitoring module The safety outputs of the first safety component are wired to the safety monitoring module X1 Y1 X2 Y2 1 2 3 5 6 8 X1 X2 24V GND Y1 Y2 1 2 3 5 6 8 X1 4 Y1 4 Y1 X2 7 Y2 7 Y2 OUT 24V GND OUT SPS PLC IN SPS PLC SPS PLC IN 24 VDC GND SPS PLC Safety outputs evaluation Wiring example 2 Series wiring of the AZM201 with serial diagnostic function The safety outputs of the first safety c...

Page 23: ...nostic output SD output 5 9 GY GY X2 Safety input 2 6 3 PK PK Y2 Safety output 2 7 8 BU VT IN Solenoid control SD input 8 4 RD OR without function 6 View of the terminal block for ordering suffix SK or CC View of the version with removable terminal blocks Y1 Y2 OUT GND 24V 24V X1 X2 IN AZM 200 1P2P AZM201 1P2PW Y1 Y2 OUT GND 24V 24V X1 X2 IN AZM 200 SD2P AZM201 SD2P 7 8 9 5 1 2 3 4 6 AZM 200 1P2P ...

Page 24: ...or safety functions Relevant Directives Machinery Directive RED Directive RoHS Directive 2006 42 EC 2014 53 EU 2011 65 EU Applied standards EN 60947 5 3 2013 ISO 14119 2013 EN 300 330 V2 1 1 2017 EN ISO 13849 1 2015 EN 61508 parts 1 7 2010 EN 62061 2005 AC 2010 A1 2013 A2 2015 Notified body for the prototype test TÜV Rheinland Industrie Service GmbH Alboinstr 56 12103 Berlin ID n 0035 EC prototype...

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