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AZ 415-../..

Operating instructions

Safety switch

EN

3.  Mounting

3.1  General mounting instructions

The mounting holes are accessible after removal of the cover  

The enclosure must not be used as an end stop Any mounting position 

The mounting position however must be chosen so that the ingress of 

dirt and soiling in the used opening is avoided

Mounting of the actuators:

 See mounting instructions actuators

Please observe the remarks of the standards ISO 12100, 

EN 953 and ISO 14119

The safety component and the actuator must be 

permanently fitted to the safety guards and protected 

against displacement by suitable measures (tamperproof 

screws, gluing, drilling, pinning)

3.2  Dimensions

All measurements in mm

28

¤ 6,5

7,8

8

22,3

20

M20x1,5

8,8

A

88

84,6

46,5

103,6

26,8

29,5

¤ 11

Key

A Setting screw ball latch: 80-400 N

3.3  Adjustment

In the unlocked condition, the safety guard is kept in a closed condition 

by the adjustable ball latch By rotating a hexagonal key wrench 

clockwise, the desired holding force can be increased; if the hexagonal 

key wrench is rotated counterclockwise, the holding force is decreased 

The holding force must always be set as low as possible

4.  Rear side Electrical connection

4.1  General information for electrical connection

The electrical connection may only be carried out by 
authorised personnel in a de-energised condition

The contact labelling can be found in the wiring compartment of the 

switch For the cable entry, suitable cable glands with an appropriate 

degree of protection must be used Non-used input openings must be 

sealed by means of threaded plugs After wiring, dust and soiling must 

be removed from the wiring compartment

The conductors of the connecting cables must not obstruct the 

movement of the switching lever.

Maximum tightening torque for the screws:

Cover 0.6 + 0.1 Nm; bottom cover 0.7 + 0.1 Nm

4.2  Contact variants

Contacts are shown with safety guard closed

AZ 415-11/11ZPK-M20

AZ 415-02/11ZPK-M20

S1

 1 NO / 1 NC  

S2

 1 NO / 1 NC

S1

 2 NC  

S2

 1 NO / 1 NC

21
13

21
13

22
14

22
14

S2

S1

21
13

11
21

22
14

12
22

S2

S1

AZ 415-02/20ZPK-M20

AZ 415-02/02ZPK-M20

S1

 2 NC  

S2

 2 NO

S1

 2 NC  

S2

 2 NC

13
23

11
21

14
24

12
22

S2

S1

11
21

11
21

12
22

12
22

S2

S1

Key

A

Positive break

P

Actuated

Q

not actuated

5.  Set-up and maintenance

5.1  Functional testing

The safety function of the safety components must be tested  

The following conditions must be previously checked and met:

1 Fitting of the safety switch and the actuator

2 Check the integrity of the cable entry and connections

3 Check the switch enclosure for damage

5.2  Maintenance

A regular visual inspection and functional test, including the following 

steps, is recommended:

1 Check for correct installation of the actuator and the safety switch

2 Remove particles of dust and soiling

3 Check cable entry and connections

Adequate measures must be taken to ensure protection 

against tampering either to prevent tampering of the safety 

guard, for instance by means of replacement actuators

Damaged or defective components must be replaced.

6.  Disassembly and disposal

6.1  Disassembly

The safety switchgear must be disassembled in a de-energised 

condition only

6.2  Disposal

The safety switchgear must be disposed of in an appropriate manner in 

accordance with the national prescriptions and legislations

Summary of Contents for AZ 415 Series

Page 1: ... must be exclusively used in accordance with the versions listed below or for the applications authorised by the manufacturer Detailed information regarding the range of applications can be found in the chapter Product description 1 5 General safety instructions The user must observe the safety instructions in this operating instructions manual the country specific installation standards as well a...

Page 2: ...tion force The safety switchgears are classified according to ISO 14119 as type 2 interlocking devices The user must evaluate and design the safety chain in accordance with the relevant standards and on the required safety level The entire concept of the control system in which the safety component is integrated must be validated to the relevant standards 2 4 Technical data Standards IEC 60947 5 1...

Page 3: ...ings must be sealed by means of threaded plugs After wiring dust and soiling must be removed from the wiring compartment The conductors of the connecting cables must not obstruct the movement of the switching lever Maximum tightening torque for the screws Cover 0 6 0 1 Nm bottom cover 0 7 0 1 Nm 4 2 Contact variants Contacts are shown with safety guard closed AZ 415 11 11ZPK M20 AZ 415 02 11ZPK M2...

Page 4: ...t AZ 415 Type See ordering code Description of the component Positive break position switch with separate actuator for safety functions Relevant Directives Machinery Directive RoHS Directive 2006 42 EC 2011 65 EU Applied standards DIN EN 60947 5 1 2010 DIN EN ISO 14119 2014 Person authorised for the compilation of the technical documentation Oliver Wacker Möddinghofe 30 42279 Wuppertal The current...

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