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Operating Manual

 

VacuMaster

 

BA 30.30.01.00197 

J. Schmalz GmbH 
Aacher Straße  29 
D  - 72293 Glatten 
Tel  +49 +7443 / 2403 - 0 
Fax +49 +7443 / 2403 - 259 
http://www.schmalz.de 
e-mail: [email protected] 

 

 

 

Status 03.2013 / Index 00 

Page 1 / 18 

V

ACU

M

ASTER

 1000 / 2000 

 

 

 

 

 

 

Please keep this manual for future use ! 

 

GB 

Summary of Contents for VACUMASTER 1000

Page 1: ...1 00197 J Schmalz GmbH Aacher Stra e 29 D 72293 Glatten Tel 49 7443 2403 0 Fax 49 7443 2403 259 http www schmalz de e mail schmalz schmalz de Status 03 2013 Index 00 Page 1 18 VACUMASTER 1000 2000 Ple...

Page 2: ...Behaviour in Emergencies 1 12 Checking the Safety Devices 2 Technical Data 2 1 Permissible Loads 3 Description 3 1 Components of the Lifting Device VACUMASTER 1000 2000 3 2 Controls 3 3 Vacuum generat...

Page 3: ...al Ejector SEG Operating Manual Electronic Warning Device Operating Manual Linear Cylinder CE Declaration of Conformity Special Features The unit is equipped with the following special feature s Sucti...

Page 4: ...or repair of the device must have read and understood these operating instructions and especially the chapter Safety herein Your company must ensure by internal measures that the operators of the lif...

Page 5: ...e dangerous area near the load The device generates a very strong suction which can draw in hair and clothing Do not look into the suction opening when the device is switched on Parts of body can be s...

Page 6: ...Caution Simply apply vacuum to attach the suction pads to the plate Do not lift the plate since it may be dropped during the test When the vacuum has built up lift the edge of a suction pad to create...

Page 7: ...25 Fuse protection recommended A 10 16 Temperature range 5 C to 40 C Noise level DIN 45 635 dB A 61 65 For more technical information about the pump see Operating Manual Vacuum Pump Permissible load...

Page 8: ...Version with electric vacuum pump The vacuum pump generates the vacuum for the lifting device The vacuum pump and the pressure regulator are set in the factory to optimum values and may not be adjust...

Page 9: ...the load carrying capacity of the device Deactivate suction pads which do attach themselves to the load since no vacuum can be generated if this is not done Activate or deactivate the suction pads on...

Page 10: ...he locally applicable regulations This must be done by a qualified electrician Check the Rotation Direction Three phase Motor Caution Switch the pump on Watch the fan blade of the motor It must turn i...

Page 11: ...eactivated with the aid of valves on lifting devices with the appropriate feature These valves are located either on the suction pads or on the vacuum distributor Deactivating suction pads reduces the...

Page 12: ...immediately if possible Immediately leave the danger area near the load Pick up and lift only to appropriate loads check for stability and porosity Always keep an eye on the vacuum gauge Never lift l...

Page 13: ...icking to the one you want to lift with the aid of a screwdriver Do not try to separate the items with your hands since this could result in injuries 5 3 Lowering Loads Lower the load to a safe and cl...

Page 14: ...equal length to Position the outer cross rails so that their suction pads are positioned in the centre of each of the end parts and 4 rails Figure 4 Position both outside rails at the ends of the main...

Page 15: ...ion pads are in contact with the workpiece air is drawn in Position the device with suction pads completely on the workpiece Valve of a suction pad which is not in contact with the workpiece is open C...

Page 16: ...aintain the slide and filter of the pump as described in the operating instructions See operating instructions for pump Clean the vacuum filter X X Electrical equipment OK Cable glands tight X Vacuum...

Page 17: ...manual slide valve to the position Grip to grip the workpiece Switch off any suction pads which are not in contact with the workpiece Caution simply grip the workpiece without lifting it since it may...

Page 18: ...ted when ordering spares or filing claims and other inquiries The maximum lifting capacity indicates the maximum load for which the device can be used This maximum load must never be exceeded The weig...

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