Schmalz SBX-C 200 Operating Instructions Manual Download Page 1

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www.schmalz.com

Innovative Vacuum for Automation

Operating Instructions

Area gripping system SBX-C

30.10.02.00604/02 | 10.2017

Summary of Contents for SBX-C 200

Page 1: ...www schmalz com Innovative Vacuum for Automation EN Operating Instructions Area gripping system SBX C 30 10 02 00604 02 10 2017...

Page 2: ...t J Schmalz GmbH retains the rights established thereby Reproduction of the contents in full or in part is only permitted within the limits of the legal provisions of copyright law Any modifications t...

Page 3: ...1 2 3 6 Solenoid valve 11 2 3 7 Dust filter 11 2 3 8 Connection plate 12 2 3 9 Bottom of SBX C 12 2 3 10 Separating and ventilation cylinders 12 3 Technical Data 13 3 1 Ejector SBX C 200 13 3 2 Extern...

Page 4: ...Ejector 30 9 6 Dust filter 30 9 7 Sealing mat 30 9 8 Check valves 30 9 8 1 Check 31 9 8 2 Cleaning 31 9 9 Separating ventilation cylinders 31 9 9 1 Replacing the seals on the separating ventilation cy...

Page 5: ...us injury if it is not avoided WARNING Type and source of danger Consequence Remedial action Caution This warning informs the user of a risk that could result in injury if it is not avoided CAUTION Ty...

Page 6: ...xplanation of the warning symbols used in the operating instructions Icon Description Icon Description Pollution warning Crushing injury warning Suspended load Hand injury warning Electrical voltage 1...

Page 7: ...ce is in an idle depressurized state Only qualified specialist personnel mechanics and electricians may perform the installation Qualified specialist personnel are persons who have received technical...

Page 8: ...device is not suitable for manual handling Operations using the device must take place in a secure area where no people are allowed to enter The system is mounted on the load suspension provided by t...

Page 9: ...or motion in the various axes 2 2 Versions The system is available in 3 different versions with different overall widths and types of vacuum generation SBX C 200 width 200 mm single beam with integrat...

Page 10: ...es 5 Sealing mat 6 Vacuum ejector 7 Dust filter 2 3 7 2 3 2Blower pump SBX C 200 1 Cover 2 Connection plate 3 T slot 4 Main body with integrated function modules 5 Sealing mat 6 Vacuum connection 7 Co...

Page 11: ...m load bearing capacity 2 3 5 Pneumatic cylinders Pneumatic cylinders are used to activate the separating cylinder see 2 3 10 and a ventilation cylinder for blower pump operation see 2 3 10 2 3 6 Sole...

Page 12: ...0 10 02 00604 02 2 3 8 Connection plate 1 Multi pole plug 2 Pneumatic connection 3 Vacuum gauge manometer 2 3 9Bottom of SBX C 1 Sealing mat 2 Check valve 2 3 10 Separating and ventilation cylinders 1...

Page 13: ...acuation Suction force N Weight kg SBX C 1040x200 35 25 SEM 150 Ejector 29 640 1400 80 2400 25 SBX C 1250x200 35 25 SEM 150 Ejector 35 640 1400 80 3000 28 Sound level 78 dB A With a vacuum of 0 25 bar...

Page 14: ...n Max degree of evacuation Suction force N Weight kg SBX C 1040x200 35 25 Blower pump 29 2400 23 SBX C 1250x200 35 25 Blower pump 35 3000 26 With a vacuum of 0 25 bar and a fully covered gripper Depen...

Page 15: ...n Max degree of evacuation Suction force N Weight kg SBX C 1040x400 35 25 Blower pump 57 4500 46 SBX C 1250x400 35 25 Blower pump 69 5900 52 With a vacuum of 0 25 bar and a fully covered gripper Depen...

Page 16: ...with the system every time it is relocated 4 1 2Check that the delivery is complete Using the enclosed delivery documents check the entire shipment to ensure that it is complete Also refer to our Term...

Page 17: ...nits are lifted Wear protective footwear 4 4 Removing the system from the transport box Open the transport box carefully First open the lid to allow you to see the position of the system in full Attac...

Page 18: ...oduction system must be secured to prevent activation during setup The system may only be set up at the workplace in accordance with the operating instructions WARNING Failure to observe the work safe...

Page 19: ...air provided by the customer Dry filtered air according to ISO 8573 1 2010 7 4 4 Constant operating pressure 6 bar Standard nominal diameters for the pneumatic coupling SBX with external vacuum gener...

Page 20: ...d Observe the separate operating instructions when connecting the vacuum generator blower pump Pin Designation Ejector SBX C 200 Blower pump SBX C 200 Blower pump SBX C 400 1 Magnetic valve 1 separati...

Page 21: ...el Serious personal injury The system may only be operated by trained personnel who have read and understood the operating instructions WARNING Failure to observe the work safety instructions Personal...

Page 22: ...DANGER Falling parts due to vacuum failure Danger to life and limb Do not stand under the suspended load or the system Do not place any body parts under the suspended load or the system DANGER The sys...

Page 23: ...the sealing mat has been placed on the workpiece the system can start picking it up Resetting magnetic valve I separating cylinder The cylinder s piston rod is retracted and the load is picked up Depo...

Page 24: ...n start picking it up Resetting magnetic valve I separating cylinder The cylinder s piston rod is retracted and the load is picked up Depositing Once the workpiece has been transported and set down it...

Page 25: ...n start picking it up Resetting magnetic valve I separating cylinder The cylinder s piston rod is retracted and the load is picked up Depositing Once the workpiece has been transported and set down it...

Page 26: ...an damage the sealing mat When storing the system e g when it is switched off for the night always use padding in the area of the end covers to prevent damage to the sealing mat ATTENTION Incorrect st...

Page 27: ...if necessary Motor protection switch triggered Check motor protection switch Check motor for faults Thermal overload of motor Allow to cool clean any dust filters Voltage only on two phases Check conn...

Page 28: ...compressed air supply to 6 bar Solenoid valve is not working Electrical control is not working Check the connections and replace valve if necessary Solenoid valve is defective Repair or replace the s...

Page 29: ...e g the screws hose clamps etc X Are the type plate and maximum load plate still attached to the device X Are the operating instructions available and are workers familiar with them X Check all load b...

Page 30: ...ced if you notice that the vacuum achieved is constantly declining when handling the same parts The limit value for the latest point by which the suction mats must be replaced is a vacuum of 250 mbar...

Page 31: ...valve unit from the system Remove the defective sealing gasket and adhesive residues from the slot see also 9 3 Cleaning agents Attach the replacement sealing gasket to the slot using special adhesive...

Page 32: ...of Sale and Delivery The same applies to spare parts provided that these are original parts supplied by us We are not liable for any damage resulting from the use of non original spare parts or acces...

Page 33: ...12 x Check valve 10 01 20 01018 WA 13 1 Multi pole plug 21 04 06 00199 S 14 3 Solenoid valve EMV8 DC 24 V 10 05 01 00333 W 15 3 Connection cable 10 06 02 00084 S 16 1 Vacuum gauge manometer 10 07 02 0...

Page 34: ...pole plug 21 04 06 00199 S 11 2 Solenoid valve EMV8 DC 24 V 10 05 01 00333 W 12 2 Connection cable 10 06 02 00084 S 13 1 Vacuum gauge manometer 10 07 02 00046 S 14 1 Pneumatic cylinder sep ventilation...

Page 35: ...8 WA 11 1 Multi pole plug 21 04 06 00199 S 12 2 Solenoid valve EMV8 DC 24 V 10 05 01 00333 W 13 2 Connection cable 10 06 02 00084 S 14 1 Vacuum gauge manometer 10 07 02 00046 S 15 1 Pneumatic cylinder...

Page 36: ...2 spring plunger 50mm stroke 10 01 10 05805 1 FST STARR 75 2 spring plunger 75mm stroke 10 01 10 05803 2 FLK G1 2 IG G1 2 AG Flexolink 10 01 03 00175 2 FLK G1 2 IG G1 2 AG V Flexolink reinforced desi...

Page 37: ...cuit Diagram 12 1Ejector SBX C 200 12 2Blower SBX C 200 blue blue yellow yellow red red blue blue yellow yellow blue black Yellow Black Blue black blue black yellow black Yellow Black yellow black Sep...

Page 38: ...PNEUMATIC CIRCUIT DIAGRAM 38 EN www schmalz com 30 10 02 00604 02 12 3Blower SBX C 400 blue blue yellow yellow blue black blue black yellow black yellow black Separating cylinder Ventilation cylinder...

Page 39: ...ick change plate 30 30 01 _____ Operating instructions for heating system water removal system 30 30 01 _____ Operating instructions for blower type ___________________ ____________ Operating instruct...

Page 40: ...rating instructions and CAD data and get comprehensive information about our products and services www schmalz com dokumentationen How to videos In short easy to understand videos we explain the compr...

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