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1.5  Symbol

This symbol indicates useful and important information.

ü

This symbol represents a prerequisite that must be met prior to an operational step.

4

This symbol represents an action to be performed.

ð

This symbol represents the result of an action.

Actions that consist of more than one step are numbered:

1. First action to be performed.

2. Second action to be performed.

2  Fundamental Safety Instructions

2.1  Intended Use

The product:

shall be mounted on industrial machines and used to hold tools.

is designed exclusively for depositing loose parts of the MATCH series with or without tools.

may be loaded with a maximum of 5 kg.

shall be used for its intended purpose in enclosed spaces.

The product is built in accordance with the latest standards of technology and is delivered in a safe operating con-
dition; however, hazards may arise during use.

The product is intended for industrial use.

Intended use includes observing the technical data and the installation and operating instructions in this manual.

2.2  Non-Intended Use

Schmalz does not accept any liability for any direct or indirect losses or damages that result from using the product.
This applies, in particular, to any use of the product that is not in accordance with the intended purpose and to any
use that is not described or mentioned in this documentation.

The use of the product under extreme conditions (for example, with abrasive fluids or dusts) requires the prior ap-
proval of Schmalz.

In particular, the following are considered non-intended use:

1. Use in potentially explosive atmospheres

2. Direct contact with perishable goods/food products

2.3  Personnel Qualifications

Unqualified personnel cannot recognize dangers and are therefore exposed to higher risks!

1. Task only qualified personnel to perform the tasks described in these Assembly instructions.

2. The product must be operated only by persons who have undergone appropriate training.

These Assembly instructions are intended for fitters who are trained in handling the product and who can operate
and install it.

2.4  Modifications to the Product

Schmalz assumes no liability for consequences of modifications over which it has no control:

1. The product must be operated only in its original condition as delivered.

2. Use only original spare parts from Schmalz.

3. The product must be operated only in perfect condition.

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EN-US · 30.30.01.02781 · 00 · 06/21

Summary of Contents for 10.08.09.00013

Page 1: ...alz GmbH 06 21 This document is protected by copyright J Schmalz GmbH retains the rights established thereby Reproduction of the contents in full or in part is only permitted within the limits of the legal provisions of copyright law Any mod ifications to or abridgments of the document are prohibited without explicit written agreement from J Schmalz GmbH J Schmalz GmbH Johannes Schmalz Str 1 72293...

Page 2: ...uct description 5 3 1 Product Design 5 3 2 Description of Functions 5 3 2 1 Function of the Sensors 5 3 2 2 Circuit Diagram for Sensor System 6 3 2 3 Configuration of Test Position Sensor 7 3 2 4 Configuration of Storage Position Sensor 7 3 2 5 Functional Safety 7 4 Technical Data 7 5 Dimensions 7 6 Checking the Delivery 8 7 Installation 8 7 1 General Mounting Information 8 7 2 Mounting 8 7 3 Init...

Page 3: ...ð Schmalz is not liable for damage or malfunctions that result from failure to heed these instructions If you still have questions after reading the technical documentation contact Schmalz Service at www schmalz com services 1 3 Type Plate The type plate 1 is permanently attached to the prod uct at the location shown and must always be clearly legible It contains important information about the pr...

Page 4: ...rect losses or damages that result from using the product This applies in particular to any use of the product that is not in accordance with the intended purpose and to any use that is not described or mentioned in this documentation The use of the product under extreme conditions for example with abrasive fluids or dusts requires the prior ap proval of Schmalz In particular the following are con...

Page 5: ...t sensors for position and safety monitoring 3 2 1 Function of the Sensors The figure below shows an example of a combination consisting of a fixed member loose member with gripper and storage station When the sensor system is used it checks whether the loose member is present in the storage station The fixed member is then moved onto the loose member from above The centering pins on the loose mem...

Page 6: ...r 6 Storage station MATCH 7 Locking mechanism 8 Sensor test position locking mechanism low ered 2x optional 3 2 2 Circuit Diagram for Sensor System Connection of the M8 3 Pin Sensor Connec tor Circuit symbol for sensor in storage position Series connection of two sensors in test position Power Supply Safety Input Power Supply Safety Input Safety Input 6 10 EN US 30 30 01 02781 00 06 21 ...

Page 7: ...o consideration The safety function secure locking between the fixed and loose member of the product is ensured by two redun dant mechanisms mechanical lock springs Supplementary technical protective measures sensors provide a high degree of diagnostic coverage As a result the product has been classified in control category 3 according to DIN EN ISO 13849 1 chapter 6 2 6 According to Figure 5 in c...

Page 8: ...st be mounted on a suitable screw on surface that meets the requirements for evenness The permissible unevenness is 0 03 mm You must switch off the power supply before mounting installation and maintenance work The mounting bolts and dowel pins are not included in the scope of delivery Strength class for the mounting bolts 8 8 DIN EN ISO 4762 Schmalz recommends verifying the permissible load capac...

Page 9: ...he anti rotation guard When using two or more storage stations a minimum distance of 70 mm without strain relief must be main tained between the storage stations in order to prevent the sensors from colliding The following work steps must be observed during mounting and are explained here using the example of mount ing from the front ü The customer supplies the required number and type of mounting...

Page 10: ...gically neutral cleaning agent 4 Use cleaning agent that is rated as non harmful to health 4 The use of the following cleaning agents is strictly prohibited Acetone white spirit cellulose thinner turpentine oil solvents 9 Taking the Product Out of Operation and Disposal If the product reaches the end of the utilization phase it may be fully disassembled and disposed of Only qualified specialist st...

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