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3

C.

Calculate the correct length to cut the housing extrusion and pushbar extrusion using the door

width as determined in step 1 (dimension “X”).

D.

Calculate the correct length to cut the cover plate extrusion using the door width determined in

step 1.

E.

Cut metal parts to length determined above (using a metal miter saw is recommended to

ensure a good clean cut and a right angle). Do not cut the plastic push pad.

F.

Reassemble the TouchBar (without installing the end caps). Note that the screws which connect

parts to the aluminum extrusions are self tapping (thread forming) screws. It is recommended that
a power tool be used to drive them in. This will make assembly easier. 

NOTE: AT THIS TIME THE TOUCHBAR CAN BE HANDED BY ASSEMBLING THE 

“PUSH TO EXIT” SIGN (IF FURNISHED) IN THE CORRECT ORIENTATION.

EXTRUSION LENGTH  = “X” - 4 

13/16

COVER PLATE LENGTH = “X” - 20 

7/8

CHANNEL EXTRUSION

PUSHBAR EXTRUSION

COVER PLATE

Summary of Contents for 672 Series

Page 1: ...24 inch minimum pre connected cable comes standard to make installation easier These devices are to be installed in accordance with the applicable codes and the local authorities having jurisdiction It is up to local authority having jurisdiction whether this is to be installed in lieu of panic hardware WHAT MODEL DO YOU HAVE EXAMPLE 672 36 628 RD RHR WD DOOR WIDTH 36 42 48 PUSHPAD RD Black Pushpa...

Page 2: ... SWITCH ASSEMBLY CROSS SECTION OF SWITCH AREA SWITCH LEVER SWITCH PUSHBAR END CAP SPRING SWITCH ADJUSTMENT SCREW PUSHBAR END CAP BRACKET PUSHBAR END CAP SEE INSET BELOW 3 8 min 3 8 min SLIDE PUSHBAR END CAP UNDER SWITCH LEVER AND CAPTURE SPRING SEE BACK COVER FOR COMPLETE EXPLODED VIEW CUTTING TOUCHBAR TO SIZE A Measure the DOOR WIDTH hereafter referred to as dimension X HOLLOW METAL OR WOOD DOOR ...

Page 3: ...good clean cut and a right angle Do not cut the plastic push pad F Reassemble the TouchBar without installing the end caps Note that the screws which connect parts to the aluminum extrusions are self tapping thread forming screws It is recommended that a power tool be used to drive them in This will make assembly easier NOTE AT THIS TIME THE TOUCHBAR CAN BE HANDED BY ASSEMBLING THE PUSH TO EXIT SI...

Page 4: ...Note that hole size and loca tion depends on fastener type SEE STEP 3 WIRE HOLE IS ALWAYS ON HINGE SIDE OF FRAME STEP 3 MARK AND DRILL MOUNTING HOLES Fasten TouchBar to door There are three methods of fastening the device to the door SELF DRILLING SELF TAPPING SCREWS a Hold device in position determined in step 2 b Using a powered screw driver screw in one screw on one side c Level the device Secu...

Page 5: ... THE SCREW AFTER ADJUSTMENT ADJUSTMENT SCREW BLIND NUT INSTALLATION a Drill four 9 32 holes on device side only of door in positions marked in step 3 b Install blind nuts as shown to right c Secure device using socket cap screws I Assemble tool to install blind nut as shown using the parts supplied II Install blind nut assembly into pre drilled 9 32 hole in door Hold the socket head screw firmly w...

Page 6: ... 2 972800 972796 PUSHBAR ENDCAP BRACKET 972795 QTY 2 972799 COVER PLATE 972766 36 7 42 8 48 97276 97276 CHANNEL END CAP 972784 QTY 2 990584 SCREW 990583 QTY 4 MOUNTING SCREW PACK 900256 QTY 1 END CAP BRACKET 972797 QTY 2 CHANNEL 972781 36 82 42 83 48 9727 9727 PUSH BAR 972772 36 73 42 74 48 9727 9727 PARTS BREAKDOWN ...

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