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Schenker MODULAR 35, Installation, Use And Maintenance Manual

The Schenker MODULAR 35 is a versatile and reliable product that requires proper installation, use, and maintenance. To ensure its optimal performance, make sure to download the free Installation, Use And Maintenance Manual from manualshive.com to guide you through operating this product effectively and efficiently.

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COD: 35M12/24.D.2018 

 

THE PRESENT MANUAL BELONGS TO - 

Schenker Italia 

-  ALL RIGHTS RESERVED 

 

INDEX 

 

1. MANUAL CONSULTING

 ................................................................................................................................... 4 

1.1

 

S

TRUCTURE OF THE MANUAL

 ............................................................................................................................ 4 

1.2

 

D

ESCRIPTION OF THE PICTOGRAMS

 ................................................................................................................. 4 

2. GENERAL WARNINGS AND INFORMATION TO THE RECIPIENT

 ..................................................... 5 

2.1

 

I

MPORTANT INFORMATION

 ................................................................................................................................ 5 

2.2

 

S

AFETY WARNINGS

 ............................................................................................................................................ 5 

2.3

 

S

TART

-U

P

 ........................................................................................................................................................... 6 

2.4

 

W

ARRANTY

 .......................................................................................................................................................... 6 

2.5

 

I

DENTIFICATION OF THE UNIT

 .......................................................................................................................... 7 

2.6

 

N

ORMATIVE REQUIREMENTS

 ............................................................................................................................. 7 

2.6.1

 

D

IRECTIVES AND STANDARDS CONCERNING MACHINE SAFETY

 ................................................................. 7 

2.6.2

 

R

ESPECT FOR THE ENVIRONMENT 

–

 REQUIREMENTS FOR DEMOLITION AND DISPOSAL

 ......................... 7 

3. PRODUCT PRESENTATION

 ............................................................................................................................ 9 

3.1

 

T

RANSPORT AND MATERIAL HANDLING

 ........................................................................................................... 9 

3.2

 

S

TOCK

 ............................................................................................................................................................... 10 

3.3

 

P

ACKAGING

 ....................................................................................................................................................... 10 

3.3.1

 

P

ACKAGING CONTENTS

 ................................................................................................................................. 10 

3.4

 

A

TTACHED DOCUMENTS

 .................................................................................................................................. 11 

3.5

 

T

ECHNICAL DATA

 ............................................................................................................................................. 11 

3.6

 

C

HARACTERISTIC OF THE PRODUCT

 ............................................................................................................... 12 

3.7

 

A

DVANTAGES OF THE 

E

NERGY RECOVERY SYSTEM

 ...................................................................................... 13 

3.8

 

C

OMPOSITION OF THE MACHINE

 .................................................................................................................... 14 

3.8.1

 

P

UMP GROUP

 .................................................................................................................................................. 14 

3.8.2

 

W

ATERMAKER GROUP

.................................................................................................................................... 15 

3.8.3

 

A

CCESSORIES

 ................................................................................................................................................ 19 

4. MOUNTING AND INSTALLATION

 ............................................................................................................... 20 

4.1

 

G

ENERAL CRITERIA

 .......................................................................................................................................... 20 

4.2

 

C

OMPONENTS MOUNTINGS

 ............................................................................................................................. 21 

4.2.1

 

P

UMP GROUP

 .................................................................................................................................................. 21 

4.2.2

 

W

ATERMAKER GROUP

 ................................................................................................................................... 21 

4.2.3

 

A

CCESSORIES

 ................................................................................................................................................ 21 

4.3

 

I

NSTALLATION

 .................................................................................................................................................. 21 

4.3.1

 

W

ATER INTAKES AND DISCHARGES

 ............................................................................................................ 21 

4.3.2

 

S

EAWATER INTAKE

 ........................................................................................................................................ 22 

4.3.3

 

F

RESH WATER INTAKE FOR WASHING

 ......................................................................................................... 23 

4.3.4

 

B

RINE DISCHARGE

 ........................................................................................................................................ 23 

4.4

 

H

YDRAULIC CONNECTIONS

 ............................................................................................................................. 24 

4.5

 

E

LECTRIC CONNECTION

 ................................................................................................................................... 27 

4.5.1

 

R

EMOTE CONTROL PANEL MOUNTING

 ......................................................................................................... 27 

4.5.2

 

E

LECTRIC CONNECTIONS

:

 WIRES 

(M

ODULAR 

35

 

12/24V

 

DC)

............................................................. 28 

4.5.3

 

E

LECTRIC LAYOUT SCHEME 

(12/24V

 

DC)

 ................................................................................................ 30 

5. FUNCTIONING AND USE

 .............................................................................................................................. 31 

5.1

 

C

OMMAND DESCRIPTION

 ................................................................................................................................. 31 

5.2

 

I

NTRODUCTION 

–

 BY PASS MODE

 ................................................................................................................... 36 

5.3

 

F

IRST START UP PROCEDURE

 .......................................................................................................................... 36 

5.3.1

 

P

RELIMINARY CHECKS BEFORE PROCEEDING WITH THE STARTUP PROCEDURE

 ..................................... 36 

Summary of Contents for MODULAR 35

Page 1: ...ber 35M12 24D Year of construction 2001 Schenker Italia Via Delle Repubbliche Marinare 67 80147 Naples Italy Tel 39 081 5593505 Fax 39 081 5597372 E mail info schenker it WWW schenkerwatermakers com T...

Page 2: ...ATA 11 3 6 CHARACTERISTIC OF THE PRODUCT 12 3 7 ADVANTAGES OF THE ENERGY RECOVERY SYSTEM 13 3 8 COMPOSITION OF THE MACHINE 14 3 8 1 PUMP GROUP 14 3 8 2 WATERMAKER GROUP 15 3 8 3 ACCESSORIES 19 4 MOUNT...

Page 3: ...3 6 1 CONTROL OF FILTER CLEANING CONDITION 43 6 2 CHECK THE PLANT WORKING PRESSURE 44 6 3 CHECK FOR ABSENCE OF LEAKS 44 6 4 CHECK FOR MEMBRANES REPLACEMENT 44 6 5 SHUTDOWN PROCEDURE 44 6 5 1 NECESSARY...

Page 4: ...or example chapter 1 we will have 1 Chapter title 1 1 Paragraph title 1 1 1 Subtitle 1 1 1 1 Further subtitles The numbering of the pages figures and tables is reset to each chapter therefore we will...

Page 5: ...HIS MANUAL IS PROPERTY OF SCHENKER ITALIA ANY REPRODUCTION EVEN PARTIAL IS PROHIBITED This manual was drafted according to the requirements of the 2006 42 EC Machinery Directive 2 2 Safety warnings We...

Page 6: ...ect of materials and parts It is limited to the replacement or re pair of faulty parts The expense for the disconnecting and reinstalling on the vessel and transport of the equipment from or to our Se...

Page 7: ...uent amendments and additions 93 68 CEE implemented by the Law of 18 October 1997 n 791 Electromagnetic Compatibility Directive 89 336 EEC and subsequent amendments and additions 93 31 CEE implemented...

Page 8: ...must be segregated according to the regulations of the country in which the machine has been removed The machine does not contain dangerous components or substances that require special removal proced...

Page 9: ...lowing carefully the instructions on the present use and maintenance manual attachment points for loading devices etc Make sure that the lifting equipment used is in good condition and correctly maint...

Page 10: ...dest temperature could led to a freeze of the fluid inside the system with the consequence of a permanent fault of the system 3 3 Packaging 3 3 1 Packaging contents PACKAGING FIG 3 2 Modular 35 Waterm...

Page 11: ...Use only recommended material for the installation especially pipes fittings and seals in accordance with the present manual Do not stock the unit under temperature of 5 DOCUMENTS INCLUDED IN THE PAC...

Page 12: ...der 500 ppm TDS average CEE conformity In compliance with directives 89 392 CEE sect 1 general safety machines requirements 89 336 CEE electromagnetic compatibility 73 23 CEE electric safety requireme...

Page 13: ...ars We invite you to read carefully this manual and to keep it for a quick reference Functioning principles The Schenker watermakers as alternative to the high pressure pumps of traditional systems ut...

Page 14: ...ROUP 3 8 1 Pump group This pump has the duty of picking the sea water up and send it to the watermaker group through the pre filter The pump group is composed by the following components 5 micron cart...

Page 15: ...UAL BELONGS TO Schenker Italia ALL RIGHTS RESERVED 15 3 8 2 Watermaker group WATERMAKER GROUP FIG 3 6 Manometer Reverse osmosis membranes Flowmeter WATERMAKER GROUP LATERAL VIEW FIG 3 7 Reset valve Po...

Page 16: ...ERMAKER GROUP BACK VIEW FIG 3 8 Signal pressure switch CONCENTRATE OUTLET OUT AND SEAWATER INLET IN FIG 3 9 The watermaker group is composed by the following components Reverse osmosis membranes Energ...

Page 17: ...able by a blue lever and it is located on the right fitting of the second membrane Its function is to depressurize the system and to allow the bleeding of air The valve must be closed during normal wo...

Page 18: ...ESENTATION COD 35M12 24 D 2018 EN THE PRESENT MANUAL BELONGS TO Schenker Italia ALL RIGHTS RESERVED 18 COMPUTER BOX WITH SWITCHES FIG 3 10 Remote panel cable connector Emergency microswitches Electric...

Page 19: ...ed system of the boat and the electro valve on the filter holder On the filter inlet is positioned a manual valve that allows to replace the cartridge without depressurize the fresh water system of th...

Page 20: ...der the seawater level and as close as possible to the through hull fitting in vertical position The pump must be installed as low as possible respect to the seawater level and as close as possible to...

Page 21: ...e are not height limits respect to the seawater level Anyway it should be installed above both pumps Avoid to install the system wherever any possible leak may cause damages to the boat or jeopardize...

Page 22: ...not use the pre existing water inlet of the cooling system dedicated to the motor Size 3 4 INSTALLATION NOTES Allow a minimum 3 4 on off ball valve on the water intake The hose connections especially...

Page 23: ...ate must be 6 lit min at 2 5 bar CAUTION Pressurized tank Min flow rate must be 6 lit min at 2 5 bar 4 3 4 Brine discharge Salt water discharge The salt water drain shall be minimum size and it has to...

Page 24: ...let All the hydraulic connections to exception of the fresh water production have to be realized with a 16 mm int diam hose and a holder The hydraulic section that is continuously under consistent pre...

Page 25: ...e connections max 13 bar Connections fresh water pressurized system carbon filter backflow valve outlet pump inlet Connections pump outlet 5 microns filter watermaker inlet Rubber rinforced pipe PN 16...

Page 26: ...n outlet on the vessel is positioned below the watermaker unit in order to guarantee a water head PRODUCTION FRESH WATER CONNECTION The connection has to be made using the small hose supplied with the...

Page 27: ...mm height 116 mm It can be fixed on any internal boat panel provided that the area behind is free of humidity and condense and there is enough depth to house the rear part of the panel approx 8 cm The...

Page 28: ...s The general wires connection scheme between the external devices and the main electric box is the following Voltage Automatic Cable lenght switch up to 3 mts 3 7 mt 7 10 mt Volt Ampere mm2 AVG mm2 A...

Page 29: ...4 MOUNTIND AND INSTALLATION COD 35M12 24 D 2018 EN THE PRESENT MANUAL BELONGS TO Schenker Italia ALL RIGHTS RESERVED 29 WIRING LOGIC SCHEME12 24 VDC FIG 4 4...

Page 30: ...TIND AND INSTALLATION COD 35M12 24 D 2018 EN THE PRESENT MANUAL BELONGS TO Schenker Italia ALL RIGHTS RESERVED 30 4 5 3 Electric layout scheme 12 24V DC ELECTRIC MAIN BOX SCHEME MODULAR 35 12 24V DC F...

Page 31: ...Used to stop the system The system once pushed STOP usually doesn t stop suddenly It awaits for the correct positioning of the internal valve 2 3 seconds and then stops automatically If the automatic...

Page 32: ...exit from menu pushing STOP BY PASS It allows to exclude the sensor signal pressure switch that detects the correct cycling of the ERS The operation with the by pass is necessary only in case of malf...

Page 33: ...er It can be used before long inactivity periods The single washing operation will last about 1 minute The consumed fresh water for every washing is about 30 liters Therefore it is suggested to evalua...

Page 34: ...switched off as safety procedure In this case is suggested to perform a reset procedure checking again the functioning of the unit SYSTEM BLOCKED Push STOP to acknowledge the message This messages me...

Page 35: ...he watermaker the display gives the following indications Pump 1 OFF ON Pump 2 OFF ON S wait This means that the salinity meter is still completing calculations S OK Quality of the produced water good...

Page 36: ...disabled 5 3 First start up procedure The first start up procedure is necessary to start a new plant for the first time or to restart it after having performed the laying up procedure The purpose of...

Page 37: ...air from the system 3 Activate the start up procedure throw the function of the MENU select the specific function in the menu mode exit from menu mode pushing STOP and start the procedure pushing STAR...

Page 38: ...hing has been selected the system will start the washing procedure and then will stop automatically after around 1 minute The fresh water consumed for the automatic washing is about 20 25 lt 5 4 2 Nor...

Page 39: ...stem rinsing automatically with a desired frequency please follow the instruction below Select the days between 6 and 10 in the periodic washing option within the menu Exit from the menu by pushing ST...

Page 40: ...T MANUAL BELONGS TO Schenker Italia ALL RIGHTS RESERVED 40 Note in order to avoide false and continuos starts stops as conseguence of the pitching of the boat the computer recognizes the command of of...

Page 41: ...this effect is confirmed by a working pressure going up suddenly After approx 20 sec the computer recognizes the problem turn off the pumps and the red led start flashing This event besides being ver...

Page 42: ...ING AND USE COD 35M12 24 D 2018 EN THE PRESENT MANUAL BELONGS TO Schenker Italia ALL RIGHTS RESERVED 42 6 Close the reset valve lever in vertical position 7 Close the depressurization valve 8 Restart...

Page 43: ...ousinh 3 Active carbon filter follow the instructions given in the table below OPERATION FREQUENCY PROCEDURE Check and cleaning of the strainer Every 5 days Visual inspection and washing Replacing of...

Page 44: ...dirty If cleaning also results insufficient it could be necessary to perform an alkaline washing using the chemical product SCHENKER CLEANING 2 SC2 It is recommended to contact a Schenker certified s...

Page 45: ...E The available products for the shutdown procedure are the following 1 SCHENKER CLANING 1 SC1 Acid product to remove the inorganic components and preserve the watermaker during winter break 2 SCHENKE...

Page 46: ...ng procedure 1 Disconnect the production pipe and collect about 20 liters of fresh water within a tank 2 Switch off the system by pushing the stop button 3 Prepare the solution carefully mixing the bo...

Page 47: ...35M12 24 D 2018 EN THE PRESENT MANUAL BELONGS TO Schenker Italia ALL RIGHTS RESERVED 47 5 Check they are well dipped in the solution and don t inhale air 6 Open the depressurization valve turn counter...

Page 48: ...ass activation 8 Leave the unit running for approx 20 minutes checking that the hoses are properly positioned in the recipient so that to avoid inhaling air 9 Shut the plant off and connect the origin...

Page 49: ...e propylene glycol with 15 liters of unchlorinated water by following the concentration suggested above 2 Disconnect the drain hose and the pumps suction hose 3 Connect two hose pieces to the drain an...

Page 50: ...nd 9 5 Bar The pressure switch can be calibrated with a 2 mm hexagonal key To have access to the calibration screw it is necessary to operate on the screw that blocks the electrical connector of the p...

Page 51: ...uring operation the pump temporarily switches off giving rise to a start and stop phenomenon Pump pressure switch not correctly set Dirty filters or membranes Set pump pressure switch see pag 47 Clean...

Page 52: ...o the insufficient battery charge Charge the batteries and try again If the system does not start check all the electrical connections between the remote panel and microcomputer again and replace the...

Page 53: ...CARTRIDGE 9 F5 ACTIVE CARBON FILTER CARTRIDGE CA 8 2 Long term cruising For long term cruising it is advisable to have onboard a cruising kit three 5 micron cartridge filter one active carbon filter o...

Page 54: ...8 SUGGESTED SPARE PARTS COD 35M12 24 D 2018 EN THE PRESENT MANUAL BELONGS TO Schenker Italia ALL RIGHTS RESERVED 54 8 3 ERS spare parts...

Page 55: ...ome necessary in order to ensure the normal operating condition of the watermaker other common spares are listed below with relative images and codes Spare part name Code COUPLE HIGH PRESSURE HOSE SM...

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