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WATERMAKER GROUP. 

 

 
 
 
 
 
 
 
 
 
 
 

 
 

1.

 

Reverse osmosis membranes 

2.

 

Manometer 

3.

 

Flow meter 

4.

 

Depressurization valve 

 
The watermaker group is constituted of the following components: 

 

 

The Reverse osmosis membranes, inside the silver high-pressure vessel  are used to separate the 
intake high-pressure seawater into two flows: one for the salt-water waste and one for fresh water 
production. 
 
Energy  Recovery  System.  Amplifies  the  pressure  supplied  by  the  pump  and  recovers  the 
hydraulic  energy  back  from  the  membranes.  The  ERS  device  makes  periodic  cycling  by  a 
hydraulically  controlled  automatic  valve.  The  cycles  are  noticeable  through  a”  beat”  issued 
periodically by the watermaker unit. The unit contains two cylinders, and a central body housing 
the hydraulic valves.  
 
Manometer
 is located on the front panel, and it measures the running pressure of the pumps.  
 
Flowmeter
 is located on the front panel, and measures the flow of produced fresh water coming 
out of the unit. This is only indicative  as the accuracy of the flowmeter is +/- 20%. 

 

Depressurization valve.  Is used only during the air bleeding phase, at the first plant start-up. 
This is a blue lever located to the right side of the watermaker. Its function is to depressurize 
the  system  and  allow  air  bleeding.    The  valve  remains  closed  during  normal  working 
conditions  and  is  opened  only  during  the  air  bleeding  operations.  The  lever  need  only  be 
opened halfway (45°) during air bleeding operations. 
 Positioner: A stainless steel threaded arm, with a black knob, located on the right side of the 
unit.  Its  function  is  to  reset  the  unit  in  start  up  failure  when  the  unit  has  been  stopped  in  the 
exact centre of a cycle. This will only happen with units fitted with a manual flushing system or 
when the bypass is activated when fitted with an Analogue control 
Reset  valve.  
The  valve  must  be  closed  during  normal  functioning  (lever  perpendicular  to  the 
valve).  Such  valve  has  the  function  to  allow  the  reset  in  case  of  a  system  block.  It  must  be 
opened before acting on the valve positioner. 
 

Summary of Contents for MODULAR 30 Electron

Page 1: ...ponents mounting 2 3 Water intake 2 4 Hydraulic connections 2 5 Electric connections 3 Operating procedures 3 1 By pass activation 3 2 First start up procedure 3 3 Normal operating procedure 4 Mainten...

Page 2: ...Y RECOVERY SYSTEM which amplifies the pressure of common low pressure pumps and recoups all the hydraulic energy back from the membrane This saves on the use of power allowing the Modular 60 to be run...

Page 3: ...weight 7 Kg Connections Seawater intake holder for hose int diam 16 mm Salt water outlet holder for hose int diam 16 mm Filter 5 micron polyestere pleated type Power supply 12 Vdc 20 version 30M12 24...

Page 4: ...normal circumstances as the unit has been pre calibrated at the factory Before changing the settings please call a Schenker Service Point The grey box contains the power relays that activate the pump...

Page 5: ...roduced fresh water coming out of the unit This is only indicative as the accuracy of the flowmeter is 20 Depressurization valve Is used only during the air bleeding phase at the first plant start up...

Page 6: ...de the electronics and allow to run the system manually Pressure switch probe It is a little steel device mounted on the aluminum structure It is connected to the computer throw the cables 5 Its funct...

Page 7: ...lly on a suitable base strong enough to support its weight when the filter housing is full of water It may be necessary to create a suitable wooden or fiberglass structure for the unit if an existing...

Page 8: ...must be secured with double hose clamps It is not advisable to Tee into the engine cooling water intake as it may impair the cooling of the engine An easily inspected mesh type filter will be require...

Page 9: ...einforced hose An inadequate hose could burst jeopardizing seriously the safety of the boat The hydraulic connections are Low pressure max 3 bar connections sea water inlet net filter backflow valve i...

Page 10: ...rantee a water head PRODUCTION FRESH WATER CONNECTION The connection has to be made using the small hose supplied with the equipment The connection has to be made between the polyethylene pipe that co...

Page 11: ...t panel needs to be performed downstream the voltmeter and the ammeter of the boat panelboard The connecting terminal must be suitable to support the plant electric load approx 150 Watt A 15A automati...

Page 12: ...ive battery see table pump see table 12 pump see table electrovalve on the AC filter 2 5 mm2 10 electrovalve on the AC filter 2 5 mm2 pressure switch on the watermaker 2 5 mm2 5 pressure switch on the...

Page 13: ...h the by pass is necessary only in the following two circumstances Plant first start up or plant restart after maintenance operations The use of the bypass is required at start up when purging air fro...

Page 14: ...he air from the filter 3 Leave both selectors PUMP1 and AUT WASHING not selected vertical lever 4 Push the push button MAN WASH Now the electrovalve opens filling with fresh water the pump head After...

Page 15: ...c washing procedure uses about 5 litres of water If the unit is in use daily it is not necessary to carry out this procedure every time water is produced As long as the watermaker membrane is cleaned...

Page 16: ...resh water consumption during this washing cycle is approx 5 litre min 1 Turn on the pressure water system 2 Prearrange the pump turning the PUMP1 selector clockwise 3 Do not prearrange the automatic...

Page 17: ...T PROCEDURE 1 Turn the system off 2 Open the reset valve lever in horizontal position 3 Screw the positioner knob clockwise until it can be moved no further 10 turns at least are necessary 4 Unscrew t...

Page 18: ...and mix carefully following the indications on the pack Wear a protection mask in order to avoid inhaling product dusts The water temperature doesn t have to be lower than 25 C preferably Disconnect...

Page 19: ...ter holder Active carbon filter replacement Every 6 months Purge periodically the air from the system opening at 45 for a couple of minutes the depressurization valve Every 15 days Check the pressure...

Page 20: ...ng the pump momentarily shuts down Pump pressure switch is not calibrated Dirty filter or membranes Calibrate pressure switch Clean or replace High pressure heads during commutation 0 2 Bar Accumulato...

Page 21: ...the system still doesn t start check all electric wiring electrical connections box pre wired cable remote panel for fault Replace as required When pressing START the system starts but shuts down afte...

Page 22: ...ot locate near the pumps unit in areas that can reach elevated temperature Ie Engine compartments or where inflammable substances are stored This will adversely affect the working of the pumps and may...

Page 23: ...cessories are guaranteed 12 months from delivery The guarantee does not include consumable items filters carbon filters membranes etc The ERS pressure amplification device is guaranteed 36 months prov...

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