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Motor Wiring
1) Tin the two lugs on the back of the motor.
2) Cut a 4 inch piece of white wire, strip 1/4" from each end and tin. Solder one end to the motor
lug with the red dot next to it.
3) Cut a 4 inch piece of black wire, strip 1/4" from each end and tin. Solder one end to the other
motor lug
4) Twist the white and black wires together along their length to keep them paired.
5) Set the motor aside.

Power Jack Wiring
1) Tin Lugs 1 and 2.
2) Cut a 4 inch piece of white wire, strip 1/4" from each end and tin. Solder one end to Lug 1
3) Cut a 4 inch piece of black wire, strip 1/4" from each end and tin. Solder one end to Lug 2
4) Twist the white and black wires together along their length to keep them paired.
5) Insert the power jack through the hole in the back wall of the box and tighten the nut on
the outside of the box using a 15mm wrench (fig 12).

Mount The Motor
1) (fig 13) Insert the pulley end of the motor through the
larger hole in the lower right wall of the box.
2) Slide the motor toward the rear of the box into the
smaller opening.
3) There are two threaded holes in the face of the motor.
Line up a threaded hole with the upper mounting hole
of the box. Insert an M3 x 5 philips head machine screw
and tighten about 3 turns. There is limited clearance
between the motor pulley and the motor mounting
screws; do not tighten this first screw down all the way
yet.
4) Line up the lower threaded hole in the motor with the
lower mounting hole of the box, insert the second M3 x
5 machine screw and tighten completely.
4) Now finish tightening the upper mounting screw.

Mounting The Speed Control Pot
1) Place a lock washer onto the pot shaft.
2) Note the alignment of the pot (fig 12). 
3) There is a small vertical tab on the upper surface of
the pot. This tab will protrude very slightly through
small hole next to the pot shaft hole in the upper
surface of the box.
4) Install the nut and tighten using a 13mm wrench or socket.

Fig 10

Fig 11

Fig 12

Fig 13

Summary of Contents for Model B

Page 1: ...CLIP GREY WIRE CLIP 1 3 3 VOLT REGULATOR 296 21633 5 ND 1 2 1 mm POWER JACK 27931 134 0 1 22uf CAPACITOR C1 P5162 ND 1 POINTER KNOB POINTER KNOB 1 1uf CAPACITOR C2 P5174 ND 1 COUNTER MINI CAL 1 1 HEAT SINK HS198 ND MECHANICALS BAGGED TOGETHER MOUNTING BASE 1 WINDER ARM w 10 24x3 8 soc set screw ARM 1 BOARD WHITE 6 x 6 x 5 8 PRE DRILLED BASE 2 BEARINGS FR4ZZ 1 MAIN SHAFT PULLEY w 8 32x3 16 soc set ...

Page 2: ...d screw driver behind each edge of a tab and pry fig 1 Circuit Board Installation 1 fig 2 Install a nut onto each toggle switch Rotate the nut all the way to the bottom of the switch 2 Install a lock washer on top of each nut 3 Mount the circuit board to the cover by inserting the toggle switches through the holes in the cover Note the alignment of the circuit board as shown fig 3 4 Note that the ...

Page 3: ... of the counter 8 Solder the four wires from the ribbon one each to a counter pin Remove the protective electrical tape 9 The ribbon wire is now soldered to the circuit board as follows Wire Assignments Wire from pin A to pad 13 on circuit board Wire from pin B to pad 12 on circuit board Wire from pin C to pad 11 on circuit board Wire from pin D to pad 10 on circuit board 10 Tuck the excess ribbon...

Page 4: ...nsert the pulley end of the motor through the larger hole in the lower right wall of the box 2 Slide the motor toward the rear of the box into the smaller opening 3 There are two threaded holes in the face of the motor Line up a threaded hole with the upper mounting hole of the box Insert an M3 x 5 philips head machine screw and tighten about 3 turns There is limited clearance between the motor pu...

Page 5: ...he IR sensor to pad 9 8 Solder the red wire from the IR sensor to pad 8 9 Solder the bare wire from the IR sensor to pad 7 Installing The Main Shaft Note The main shaft has a flat surface on one side When securing collars IR reflector and pulley make sure that all of the allen screws are tightened down onto this flat surface 1 Install a wire clip on the inside of the main box as shown in the photo...

Page 6: ...s aligned on the flat of the main shaft Tighten the allen 13 Install the winder arm flush at the end of the main shaft Cross Feed Assembly 1 Thread a 1 4 nut all the way down onto the cross feed shaft and tighten 2 Install a 1 4 flat washer onto the shaft 3 Insert the shaft through the aluminum stand off 4 Install a 1 4 washer 5 Install a 1 4 lock washer 6 Install a 1 4 nut and tighten 7 Set aside...

Page 7: ...15 degrees 2 Take a bit of masking tape and tape the end of the coil wire to underside of the winding arm This should provide enough free wire after the wind is completed to solder to the bobbin s eyelets or to the lead out wires 3 Rotate the winder arm by hand to run the coil wire around the bobbin about 6 turns 4 Run the wire under the limit shaft and adjust the inner limit collar so that the wi...

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