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IR Sensor:
1) The main box of the machine has the IR Sensor installed and partly
pre-wired. 
Main Shaft Bearings:
1) Press the main shaft bearings into place in the holes provided in the
box side walls. They are pressed from the outside of the box.
2) Put a piece of tape over each bearing on the outside of the box. The
bearings are a very light press fit. They will be held securely in place
when the main shaft and cover are installed later.

Main Circuit Board Wiring
As shown in fig 15, align the winder cover to the right
and the winder box to the left.

1) Solder the black wire from the motor to pad 1
2) Solder the white wire from the motor to pad 2
3) Solder the red wire from the pot to pad 3
4) Solder the green wire from the pot to pad 4
5) Solder the white wire from the power jack to pad 5
6) Solder the black wire from the power jack to pad 6
7) Solder the white wire from the IR sensor to pad 9
8) Solder the red wire from the IR sensor to pad 8
9) Solder the bare wire from the IR sensor to pad 7

Installing The Main Shaft
Note: The main shaft has a flat surface on one ‘side’.
When securing collars, IR reflector, and
pulley, make sure that all of the allen
screws are tightened down onto this flat
surface. 
1) Install a wire clip on the inside of the
main box as shown in the photo. Make
sure that it is placed so that it will not
interfere with the IR reflector.
2) Slide the red and green wires from the
control pot into the wire clip.
3) Install one collar at one end of the end
of the main shaft.  Line up the allen with
the flat of the shaft and tighten the collar.
4) Remove the tape holding the bearings
in place. Insert the main shaft through the
bearing on the IR wall side of the box.
5) Slide the IR reflector onto the main shaft
with the collar part away from the IR
sensor as shown.
6) Holding the IR reflector so that it doesn’t jam against the control pot, slide the main shaft through the bearing on the
opposite wall of the box.

Fig 14

Fig 15

Fig 16

Summary of Contents for Model B

Page 1: ...CLIP GREY WIRE CLIP 1 3 3 VOLT REGULATOR 296 21633 5 ND 1 2 1 mm POWER JACK 27931 134 0 1 22uf CAPACITOR C1 P5162 ND 1 POINTER KNOB POINTER KNOB 1 1uf CAPACITOR C2 P5174 ND 1 COUNTER MINI CAL 1 1 HEAT SINK HS198 ND MECHANICALS BAGGED TOGETHER MOUNTING BASE 1 WINDER ARM w 10 24x3 8 soc set screw ARM 1 BOARD WHITE 6 x 6 x 5 8 PRE DRILLED BASE 2 BEARINGS FR4ZZ 1 MAIN SHAFT PULLEY w 8 32x3 16 soc set ...

Page 2: ...d screw driver behind each edge of a tab and pry fig 1 Circuit Board Installation 1 fig 2 Install a nut onto each toggle switch Rotate the nut all the way to the bottom of the switch 2 Install a lock washer on top of each nut 3 Mount the circuit board to the cover by inserting the toggle switches through the holes in the cover Note the alignment of the circuit board as shown fig 3 4 Note that the ...

Page 3: ... of the counter 8 Solder the four wires from the ribbon one each to a counter pin Remove the protective electrical tape 9 The ribbon wire is now soldered to the circuit board as follows Wire Assignments Wire from pin A to pad 13 on circuit board Wire from pin B to pad 12 on circuit board Wire from pin C to pad 11 on circuit board Wire from pin D to pad 10 on circuit board 10 Tuck the excess ribbon...

Page 4: ...nsert the pulley end of the motor through the larger hole in the lower right wall of the box 2 Slide the motor toward the rear of the box into the smaller opening 3 There are two threaded holes in the face of the motor Line up a threaded hole with the upper mounting hole of the box Insert an M3 x 5 philips head machine screw and tighten about 3 turns There is limited clearance between the motor pu...

Page 5: ...he IR sensor to pad 9 8 Solder the red wire from the IR sensor to pad 8 9 Solder the bare wire from the IR sensor to pad 7 Installing The Main Shaft Note The main shaft has a flat surface on one side When securing collars IR reflector and pulley make sure that all of the allen screws are tightened down onto this flat surface 1 Install a wire clip on the inside of the main box as shown in the photo...

Page 6: ...s aligned on the flat of the main shaft Tighten the allen 13 Install the winder arm flush at the end of the main shaft Cross Feed Assembly 1 Thread a 1 4 nut all the way down onto the cross feed shaft and tighten 2 Install a 1 4 flat washer onto the shaft 3 Insert the shaft through the aluminum stand off 4 Install a 1 4 washer 5 Install a 1 4 lock washer 6 Install a 1 4 nut and tighten 7 Set aside...

Page 7: ...15 degrees 2 Take a bit of masking tape and tape the end of the coil wire to underside of the winding arm This should provide enough free wire after the wind is completed to solder to the bobbin s eyelets or to the lead out wires 3 Rotate the winder arm by hand to run the coil wire around the bobbin about 6 turns 4 Run the wire under the limit shaft and adjust the inner limit collar so that the wi...

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