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Schaeffler GreaseCheck

User manual

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Summary of Contents for GreaseCheck

Page 1: ...Schaeffler GreaseCheck User manual...

Page 2: ......

Page 3: ...the intended purpose 3 Selection and qualification of personnel 3 Warning notice 4 Safety regulations 6 Scope of delivery 7 Technical description 8 Mounting 10 Electronic evaluation system 11 Sensor...

Page 4: ...or the adjacent construction will occur Note There follows additional or more detailed information that must be observed Availability This user manual is supplied with each device and can also be ord...

Page 5: ...olling bearing Selection and qualification of personnel GreaseCheck may only be fitted and commissioned by qualified personnel A person defined as qualified personnel is authorised to use GreaseCheck...

Page 6: ...erference in or modifications to the device or the addition or removal of inappropriate components is impermissible can endanger occupational safety and may render null and void any warranty claim Any...

Page 7: ...kte schmierstoffueberwachung index jsp Dismount GreaseCheck only while disconnected from the power supply and in a voltage free state Do not lookinto the sensor optics while GreaseCheckis in operation...

Page 8: ...ctification Troubleshooting and rectification may only be carried out by qualified professionals and in compliance with accident prevention regulations Personal protective equipment must be used for a...

Page 9: ...s 1 user manual The scope of delivery is shown in Figure 1 A replacement seal for the housing of the electronic evaluation system is used to maintain the protection class IP67 and is only required if...

Page 10: ...grease directly in front of the sensor head for measurement Air inclusions can lead to incorrect measurements The optimum measurement point will vary from one application to another The sensor must no...

Page 11: ...ation value water content 13 mA to 20 mA from 0 water content to 100 water content as a function of the qualification value The analogue output toggles in rhythm between 1 second and 300 seconds betwe...

Page 12: ...s tighten the four screws in the housing cover of the electronic evaluation system tightening torque 1 5 Nm if GreaseCheck is not the only user of the CAN bus deactivate the 120 ohm resistor by changi...

Page 13: ...ay that it is firmly laid and cannot flap Observe the minimum bending radius of the connection cable Connectthe supplied plug M12 in accordance withthe connection plan to a 6 strand shielded twisted p...

Page 14: ...haeffler Technologies AG Co KG the minimum recommended bending radius is 59 mm Mount the cables such that they are firmly laid and cannot flap Do not lay signal cables parallel with lines carrying hig...

Page 15: ...o an unwired terminal with zero potential The controller is supplied factory fitted with a 120 ohm resistor for CAN bus communication This can be deactivated by means of a jumper The controller box mu...

Page 16: ...fler Technologies AG Co KG can provide assistance in design of the mounting adapter The sensor head should be mounted as follows Figure 5 page 15 NOTICE Damage to the rolling bearing Damage to the rol...

Page 17: ...system as follows Lay the connection cable of the sensor in such a way that it is firmly laid and cannot flap Observe the minimum bending radius of the cable Connect the connection cable of the senso...

Page 18: ...reases that can be measured using GreaseCheck can be found at https www schaeffler de content schaeffler de de produkte und loesungen industrie produktportfolio instandhaltungs produkte schmierstoffue...

Page 19: ...hire disc using a microfibre cloth No signal The sensor head is not inserted Insert the sensor head in the rolling bearing The sensor head is defective Replace the sensor head Cable breakage analogue...

Page 20: ...ction cable for the power supply from the electronic evaluation system Disconnect the sensor cable from the electronic evaluation system Loosen the internal clamping screw using an open end wrench SW1...

Page 21: ...nd cannot be repaired must be disposed of by environmentally acceptable methods All materials used plastics metals electronic subassemblies must be fed separately to recycling facilities Any used Grea...

Page 22: ...alue Unit Measurement factor Water content 0 to 100 Grease deterioration 0 to 100 Temperature 20 to 100 C Analogue output Water content 13 to 20 mA Deterioration 11 to 4 mA Switching output of power s...

Page 23: ...21 System package Figure 6 Dimension drawing 000B5BBC 000B5BBC Article number Description 081747098 0000 10 GREASE CHECK Sensor head with connection cable and electronic evaluation system connection...

Page 24: ...eclaration of Conformity The EC Declaration of Conformity contains the relevant guidelines harmonised standards and documents Compliance with these standards is confirmed by the CE symbol on the devic...

Page 25: ...ntact Schaeffler Application Engineering or the Schaeffler Technologies Center Schaeffler Technologies AG Co KG Postfach 1260 97419 Schweinfurt Germany Georg Sch fer Stra e 30 97421 Schweinfurt Phone...

Page 26: ...91 0 Fax 49 9721 91 3435 Every care has been taken to ensure the correctness of the information contained in this publication but no liability can be accepted for any errors or omissions We reserve t...

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