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Scantool WSP 100T, Manual

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Scantool WSP 100T Manual Download Page 32

31 

 

 

Pos  Description 

Qty 

30T 

Qty 

60T 

Qty 

100T 

  

  

  

  

  

  

  

  

11 

Table axle assy 

4 

  

4 

  

4 

  

  

Axle 

1 

30-60-303 

1 

30-60-303 

1 

100-303 

  

Screw 

2 

30-60-M16x30 

2 

30-60-M16x30 

2 

100-200-M16x50 

  

Ring 

2 

30-200-A17 

2 

30-200-A17 

2 

30-200-A17 

12 

Lifting hook 

2 

30-60-602 

2 

30-60-602 

2 

100-160-602 

13 

Label warning 

2 

30-200-227276 

2 

30-200-227276 

2 

30-200-227276 

14 

Pressure gauge assy 

1 

  

1 

  

1 

  

  

Gauge 

1 

30-200-213.53-63 

1 

30-200-213.53-63 

1 

30-200-213.53-63 

  

Screw 

3 

30-200-M3x8 

3 

30-200-M3x8 

3 

30-200-M3x8 

 

 

 

 

 

 

 

 

Pos  Description 

Qty 

100T D=1500 

Qty 

160T 

Qty 

160T D=1500 

  

  

  

  

  

  

  

  

1 

Hydraulic hose set 

1 

100-160-1500-627 

  

100-160-627 

  

100-160-1500-627 

2 

Lifting chain assy 

1 

100-617 

1 

160-617 

1 

160-617 

3 

Complete hydraulic unit 

1 

100-2.2kW 

1 

160-200-3kW 

1 

160-200-3kW 

4 

Electric cable assy 

1 

  

1 

  

1 

  

  

Cable 

1 

30-200-5x1.5mm2 

H07 

1 

30-200-5x1.5mm2 

H07 

1 

30-200-5x1.5mm2 

H07 

  

Plug 

1 

30-200-CEE 16A 5p 

1 

30-200-CEE 16A 5p 

1 

30-200-CEE 16A 5p 

5 

On-off switch 

1 

30-200-Elmark 

1 

30-200-Elmark 

1 

30-200-Elmark 

6 

Emergency switch 

1 

30-200-EL1-B174 

1 

30-200-EL1-B174 

1 

30-200-EL1-B174 

7 

Frame strip assy 

2 

  

2 

  

2 

  

  

Strip 

1 

100-1500-201 

1 

160-201 

1 

160-1500-201 

  

Screw 

2 

100-200-M16x50 

2 

100-200-M16x50 

2 

100-200-M16x50 

  

Ring 

2 

30-200-A17 

2 

30-200-A17 

2 

30-200-A17 

8 

Shaft 

2 

100-304 

2 

160-304 

2 

160-304 

9 

Clip ring 

2 

100-160-50x2.5 

2 

100-160-50x2.5 

2 

100-160-50x2.5 

10 

Ring 

2 

100-160-305 

2 

100-160-305 

2 

100-160-305 

11 

Table axle assy 

6 

  

4 

  

6 

  

  

Axle 

1 

100-303 

1 

160-303 

1 

160-303 

  

Screw 

2 

100-200-M16x50 

2 

100-200-M16x50 

2 

100-200-M16x50 

  

Ring 

2 

30-200-A17 

2 

30-200-A17 

2 

30-200-A17 

12 

Lifting hook 

2 

100-160-602 

2 

100-160-602 

2 

100-160-602 

13 

Label warning 

2 

30-200-227276 

2 

30-200-227276 

2 

30-200-227276 

14 

Pressure gauge assy 

1 

  

1 

  

1 

  

  

Gauge 

1 

30-200-213.53-63 

1 

30-200-213.53-63 

1 

30-200-213.53-63 

  

Screw 

3 

30-200-M3x8 

3 

30-200-M3x8 

  

  

 
 

Summary of Contents for WSP 100T

Page 1: ...Industrivej 3 9 DK 9460 Brovst Tlf 45 98 23 60 88 Fax 45 98 23 61 44 Manual SCANTOOL WSP Electro Hydraulic Workshop Press ...

Page 2: ... and Council Directive 2006 42 EC of 17 May 2006 And also in accordance with Low Voltage EUROPEAN PARLIAMENT AND COUNCIL DIRECTIVE 2014 35 EU of 26 February 2014 EMC EUROPEAN PARLIAMENT AND COUNCIL DIRECTIVE 2014 30 EU of 26 February 2014 SCANTOOL A S Industrivej 3 9 9460 Brovst Website www scantool com Denmark Tel 45 98 23 60 88 Fax 45 98 23 61 44 ...

Page 3: ... FILLING 11 3 7 ELECTRICAL CONNECTION 12 4 FUNCTIONS ON THE PRESS 13 4 1 ON OFF SWITCH 13 4 2 EMERGENCY SWITCH 13 4 3 DIRECTION CONTROL VALVE 14 4 4 PRESSURE GAUGE 14 4 5 PRESSURE REGULATION VALVE 14 4 6 SPEED SETTING VALVE 15 4 7 HAND PUMP 15 5 GETTING STARTED 16 5 1 DE AERATINGTHE PRESS 16 5 2 DE AERATING THE HAND PUMP 16 5 3 POSITIONING OF CYLINDER 17 5 4 POSITIONING OF THE TABLE 17 5 5 REGULAR...

Page 4: ...ges to the machine or injury to the operator In case of doubt contact your local supplier of the press The supplier of the press can not be held responsible for any damages or injuries in case the machine is modified by a third party or when maintenance is done by unqualified persons If you have contact with your local supplier about your press always mention the serial number on the machine label...

Page 5: ... 1 Typical use of press This machine can be used in repair shops work shops etc To enable more options the machine can be equipped with special tools as V block or an inner table Warning proper use of the machine in necessary at all times to prevent damages to the machine and injury of the operator Therefore operation of the press is only allowed by persons who have read understand and follow this...

Page 6: ...27 6 Oil tank capacity ltr 30 30 30 30 30 30 30 Oil type HL46 HL46 HL46 HL46 HL46 HL46 HL4 6 Press speed mm s 3 57 2 07 2 47 2 47 2 4 2 4 1 84 Lowering speed mm s 15 00 8 69 7 54 7 54 7 48 7 48 5 73 Return speed mm s 18 11 10 79 9 06 9 06 9 35 9 35 7 08 Motor kW 1 5 1 5 2 2 2 2 3 3 3 Voltage V 400 3 400 3 400 3 400 3 400 3 400 3 400 3 Frequency Hz 50 50 50 50 50 50 50 Rated speed Rpm 2820 2820 282...

Page 7: ...al is not removed 2 2 Basic safety advice Before starting work inspect the machine carefully Replace all worn or defective parts immediately Keep all parts in good condition and secured in place Tighten nuts bolts and screws to keep the equipment in safe working condition Warning don not put your hands into the working area when the piston is moving Hands or any other part of the body in this dang...

Page 8: ...ts are loaded on the table This can cause death of persons Never use the press in another position as the vertical position Caution any welding operations on the press table are prohibited This can damage the machine or the operator can get dangerous injured 2 3 Out of use Do not use the machine when The operator has not read or not understand the manual Maintenance is not done by qualified person...

Page 9: ...Cylinder fixed in the middle of the press Hydraulic unit without oil 3 2 Transport In all cases of transporting the press take care of the following pre cautions Place the table in the lowest position Mount the hydro unit in the inside of the frame Fix the cylinder in the middle of the press Pallet truck The press can be transported using a pallet truck Therefore take a pallet truck with enough ca...

Page 10: ...he maximum inside width of the press Fig 7 Positioning forks of fork lift truck Caution do not lift the press in any other position The press can fall down and injure people seriously This can cause the death of a person 3 3 Environmental conditions The machine should be placed in A clean dry and dust free room A surrounding temperature of 5 C 50 C A max humidity of 90 not condensing An area with ...

Page 11: ...or placing the unit in the correct position foresee enough man or machine power to lift the unit In transport condition the hydraulic unit is mounted in the inside the frame To place the unit in working position Remove the 4x M10 bolts a which holds the hydraulic unit to the angle brackets Take out the complete unit outside the frame Do not loosen or dismantle the hydraulic hoses for this Remove 4...

Page 12: ...il Before starting up the tank needs to be filled with HL46 oil or similar hydraulic oil Therefore the piston needs to be in the upper position remove the filler plug on top of the hydraulic tank fill the tank with an appropriate quantity of oil The minimum oil quantity per press type is mentioned in the table besides Replace the filler plug Note never run the motor with a low oil level This will ...

Page 13: ...max 16A The electric connection socket must be equipped with a safety contact in case of a press with a different motor voltage ask for the correct plug at your maintenance office Note check if the turning direction of the motor is clockwise looking from above on the motor A counter clockwise direction can damage the machine in a very short time ...

Page 14: ... the machine when pressing force is being applied to the work piece Unexpected force expansion when restarting can damage the machine or injure the operator Fig 11 On off switch 4 2 Emergency switch The emergency switch is located on top of the on off switch Pushing the red button in case of emergency will stop the electric motor of the hydraulic unit immediately All other parts will stay in the p...

Page 15: ...e pressure of the cylinder will automatically drop to almost zero This is to prevent damages to the cylinder head Fig 13 Directional control valve 4 4 Pressure gauge The pressure gauge is located in the head of the press The gauge gives the pressure in bars For the different types of presses the max pressure is as follows 30T 221 bar 60T 259 bar 100T 258 bar 160T 255 bar 200T 243 bar If this maxim...

Page 16: ...low speed when the directional control valve is activated If the lever is in the upper position the piston will move with high speed when the direction control valve is activated When the piston is reaching the work piece with high speed it will automatically switch to low speed This has no influence on the maximum working pressure or working force Fig 15 Speed setting valve 4 7 Hand pump The pres...

Page 17: ...imes to be sure all air is out of the system Note incorrect de aerating can cause unexpected movements of the piston and de functioning of the press 5 2 De aerating the hand pump When starting up for the first time or when maintenance on the hydraulic unit was performed the hand pump needs to be de aerated Therefore Start with the piston in outer upper position Make sure there is no work piece on ...

Page 18: ...sition Handle Lever Fig 17 Moving the cylinder Lever Tip working with the cylinder in the outer left or outer right position will shorten the life time of the press Working in the centre of the press is preferable 5 4 Positioning of the table Note never try to lift the table with a work piece laying on the table The work piece can fall off and can damage the machine or serious injure the operator ...

Page 19: ...ble The table always needs to be higher than the hole you want to place the blocking pin It may be necessary to reach the desired table position in more than one step The blocking pin is placed correct if the ring on the blocking pin is blocked by the strips of the frame shown in fig 20 Lower the table again until it rests on both the blocking pins and rings Remove the lifting chain out of the wor...

Page 20: ... to prevent injuries to any part of the body Note upwards movement of the piston is only allowed for adjustment of the table or returning the piston to its start position Any other use of the return stroke e g stretching can result in broken parts and de function of the press When pressing operations are finished Return the piston back to its outer upper position Position the cylinder back it the ...

Page 21: ...al spare parts Note when starting with maintenance always plug off the electrical connection and make sure there is no hydraulic pressure on the system Both can result in injuries to the maintenance operator 6 1 Oil tank draining Replace the hydraulic oil at least once a year A drain plug is located at the bottom of the oil tank If the inside of the tank is not clean remove the top cover of the ta...

Page 22: ...not been misused or carelessly handled and in particular has not been used in a manner contrary to the operating instructions 3 Repairs have not been made or attempted by other than our own Service Staff or the staff of our Official Service Agents 4 Documentary proof of purchase date is produced when the goods are handed in or sent for repair 5 Wear parts are not covered by the warranty SCANTOOL A...

Page 23: ...22 Appendix I Electric scheme Fig 21 Electrical scheme ...

Page 24: ...aulic scheme Fig 22 Hydraulic scheme Pos Description 3 Oil tank 4 Electrical motor 5 6 Tandem pump 7 Pressure relief valve 8 3 way valve 9 1 Check valve 9 2 Check valve 10 Hand pump 11 Ball valve 12 Pressure relief valve ...

Page 25: ...1 1 1 valve tip 1 30 200 515 1 30 200 515 1 30 200 515 1 30 200 515 1 30 200 515 valve housing 1 30 200 516 1 30 200 516 1 30 200 516 1 30 200 516 1 30 200 516 spring 1 30 200 D1970 1 30 200 D1970 1 30 200 D1970 1 30 200 D1970 1 30 200 D1970 bullet 1 30 200 ø12 1 30 200 ø12 1 30 200 ø12 1 30 200 ø12 1 30 200 ø12 5 U manchet 1 130 115 10 1 170 155 10 1 200 220 15 1 250 280 19 1 290 320 20 6 Ring 1 ...

Page 26: ... Description Qty 30T 1 Complete cylinder assy 1 030 500 2 Piston head assy Piston head 1 030 507 Screw 4 30 200 M16x20 3 Wiper 1 55 63 6 5 3 4 Cylinder head 1 030 504 5 U seal 1 55 65 7 6 O ring 1 120x5 NBR 70 7 Complete piston assy 1 030 508 ...

Page 27: ...26 Parts list cylinder 60T uptill 200T presses ...

Page 28: ... 200 Ø4x32 1 60 200 Ø4x32 Ring 2 30 200 A17 2 30 200 A17 13 Roller 4 60 200 6303 4 60 200 6303 Pos Description Qty 160T Qty 200T 1 Complete cylinder assy 1 160 500 1 200 500 2 Cylinder mounting strip 2 160 601 2 200 601 3 Handle assy 4 160 200 520 4 160 200 520 4 Piston head assy 1 1 Piston head 1 160 507 1 200 507 Screw 4 30 200 M16x20 4 30 200 M16x20 5 Wiper 125 140 2 10 1 1 140 155 2 10 1 6 Cyl...

Page 29: ...28 Parts list hydraulilc unit all presses ...

Page 30: ...00 8 Directional control valve 1 30 200 RM40 0010G 1 30 200 RM40 0010G 9 1 Check valve 1 30 200 KO3 8 0 5 1 30 200 KO3 8 0 5 9 2 Check valve 1 30 200 CV10 2BN 1 30 200 CV10 2BN 10 Handpump 1 30 200 MP25 300 1 30 200 MP25 300 11 Speed setting valve 1 30 200 RS2 38 1 30 200 RS2 38 12 Pressure regulator 1 30 200 RV22 2A300MT 1 30 200 RV22 2A300MT 15 Knob pressure regulator 1 30 200 KNOB RV22 1 30 200...

Page 31: ... 200 5x1 5mm2 H07 Plug 1 30 200 CEE 16A 5p 1 30 200 CEE 16A 5p 1 30 200 CEE 16A 5p 5 On off switch 1 30 200 Elmark 1 30 200 Elmark 1 30 200 Elmark 6 Emergency switch 1 30 200 EL1 B174 1 30 200 EL1 B174 1 30 200 EL1 B174 7 Frame strip assy 2 2 2 Strip 1 30 60 201 1 30 60 201 1 100 201 Screw 2 30 60 M16x40 2 30 60 M16x40 2 100 200 M16x50 Ring 2 30 200 A17 2 30 200 A17 2 30 200 A17 8 Shaft 2 30 60 30...

Page 32: ...0 5x1 5mm2 H07 1 30 200 5x1 5mm2 H07 Plug 1 30 200 CEE 16A 5p 1 30 200 CEE 16A 5p 1 30 200 CEE 16A 5p 5 On off switch 1 30 200 Elmark 1 30 200 Elmark 1 30 200 Elmark 6 Emergency switch 1 30 200 EL1 B174 1 30 200 EL1 B174 1 30 200 EL1 B174 7 Frame strip assy 2 2 2 Strip 1 100 1500 201 1 160 201 1 160 1500 201 Screw 2 100 200 M16x50 2 100 200 M16x50 2 100 200 M16x50 Ring 2 30 200 A17 2 30 200 A17 2 ...

Page 33: ...On off switch 1 30 200 Elmark 6 Emergency switch 1 30 200 EL1 B174 7 Frame strip assy 2 Strip 1 200 201 Screw 2 100 200 M16x50 Ring 2 30 200 A17 8 Shaft 2 200 304 9 Clip ring 2 200 55x3 2 10 Ring 2 200 305 11 Table axle assy 4 Axle 1 200 303 Screw 2 100 200 M16x50 Ring 2 30 200 A17 12 Lifting hook 2 200 602 13 Label warning 2 30 200 227276 14 Pressure gauge assy 1 Gauge 1 30 200 213 53 63 Screw 3 ...

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