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Scag Power Equipment CHEETAH SCZ SCZ61V-31FX, Operator'S Manual

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Scag Power Equipment CHEETAH SCZ SCZ61V-31FX Operator'S Manual Download Page 41

35

R

Section 7

GREASE FITTING LUBRICATION
Lubricant Interval

Lithium MP White Grease 2125
(40 Hours/Weekly)

Chassis Grease
(100 Hours/Bi-monthly)

Chassis Grease
(200 Hours/Monthly)

Chassis Grease
(500 Hours/Yearly)

6

2

1

2

1

5

5

4

4

7

3

Figure 7-1. Lubrication Fitting Points

Summary of Contents for CHEETAH SCZ SCZ61V-31FX

Page 1: ...ur Scag mower Reading this manual can provide you with assistance in maintenance and adjustment procedures to keep your mower performing to maximum efficiency The specific models that this book covers...

Page 2: ...a mechanism becomes clogged stop the engine before cleaning Keep hands feet and clothing away from power driven parts Keep others off the mower only one person at a time REMEMBER YOUR MOWER IS ONLY A...

Page 3: ...SPECIFICATIONS 10 3 1 ENGINE 10 3 2 ELECTRICAL 10 3 3 POWER HEAD 11 3 4 CUTTER DECK 11 3 5 HYDRAULIC SYSTEM 11 3 6 WEIGHTS AND DIMENSIONS 12 3 7 PRODUCTIVITY 12 SECTION 4 OPERATING INSTRUCTIONS 13 4...

Page 4: ...STMENT EXCLUDES REAR DISCHARGE 30 6 9 ADJUSTING THE STEERING DAMPNERS 32 6 10 ELECTRIC CLUTCH ADJUSTMENT 32 SECTION 7 MAINTENANCE 33 7 1 MAINTENANCE CHART RECOMMENDED SERVICE INTERVALS 33 7 2 LUBRICAT...

Page 5: ...SYSTEM 68 SCZ ENGINE ATTACHING PARTS 70 ZT 5400 TRANSAXLE ASSEMBLY 72 SCZ ELECTRICAL SYSTEM 74 SCZ EFI ELECTRICAL SYSTEM 76 REPLACEMENT DECALS AND INFORMATION PLATES 78 SCZ ELECTRICAL SCHEMATIC 80 SCZ...

Page 6: ...IV R Table of Contents...

Page 7: ...Mower Serial Number Plate Location GENERAL INFORMATION USE ONLY SCAG APPROVED ATTACHMENTS AND ACCESSORIES Attachments and accessories manufactured by companies other than Scag Power Equipment are not...

Page 8: ...ning Blade On Start Spring Tension on Idler Off Stop Oil Falling Hazard Thrown Object Hazard Fast Slow Continuously Variable Linear Cutting Element Basic Symbol 481039S Pinch Point Cutting Element Eng...

Page 9: ...he message that follows the symbol contains important information about safety To avoid injury and possible death carefully read the message Be sure to fully understand the causes of possible injury o...

Page 10: ...m disconnected or malfunctioning 10 Be sure the interlock switches are functioning correctly 11 Fuel is flammable handle it with care Fill the fuel tank outdoors Never fill it indoors Use a funnel or...

Page 11: ...stant lookout to the rear of the machine and mow slowly 11 DO NOT turn sharply Use care when backing up 12 Disengage power to cutter deck before crossing roads walks or gravel drives 13 Mow only in da...

Page 12: ...NOT contact any overhead object with the roll bar 23 Use care when approaching blind corners shrubs trees or other objects that may obscure vision 24 NEVER leave the machine running unattended 2 5 ROL...

Page 13: ...ns of damage Any seat belt system that shows cuts fraying extreme or unusual wear significant discoloration due to UV exposure dirt or stiffness abrasion to the seat belt webbing or damage to the buck...

Page 14: ...omponents when required 12 Carefully release pressure from components with stored energy WARNING Hydraulic fluid is under high pressure and can penetrate skin causing injury If hydraulic fluid is inje...

Page 15: ...ion of this equipment may create sparks that can start fires around dry vegetation A spark arrestor may be required The operator should contact local fire agencies for laws or regulations relating to...

Page 16: ...iable Speed Control Set At 3600 RPM Idle Speed Kawasaki 1400 RPM Kohler 1500 RPM Carburation Kawasaki FX Fixed Jet Downdraft Carburetor Kohler ECV860 ECV940 Electronic Fuel Injection Fuel Pump Kawasak...

Page 17: ...es Out Front and Belly Mount Designs Construction Tri Plate deck construction Top of deck consists of three steel plates totaling nearly 1 2 of steel 7 gauge 3 16 deck skirt True Cutting Width 61V 61R...

Page 18: ...erall Height w ROPS up 67 67 67 Overall Height w ROPS down 49 5 49 5 49 5 Operating Weight 1350 1350 1400 3 7 PRODUCTIVITY 61V 61RD 72V Cutting Width 61 72 Acres Per Day 23 7 28 The preceding data wil...

Page 19: ...es engine oil pressure Reference the engine operator s manual for further information 4 Service Engine Indicator Figure 4 1 Indicates the maintenance reminder for the engine oil change Has preset main...

Page 20: ...ye Advanced Monitoring System DECK LIFT FUEL SWITCHING VALVE LEFT STEERING CONTROL PARKING BRAKE CUTTING HEIGHT ADJUSTMENT IGNITION SWITCH MOWER DECK SWITCH ENGINE THROTTLE CONTROL ENGINE CHOKE CONTRO...

Page 21: ...lic axles used to free wheel the mower Rotating the levers clockwise until they stop allows the unit to move under hydraulic power Rotating the levers counter clockwise allows the mower to be moved by...

Page 22: ...ontrols to obtain a smooth operating action Practice operating the mower until you are comfortable with the controls before proceeding to mow 4 3 SAFETY INTERLOCK SYSTEM The mower is equipped with a s...

Page 23: ...g descriptions REVERSE TRAVEL CAUTION Disengage power to the mower before backing up Do not mow in reverse unless absolutely necessary and then only after observation of the entire area behind the mow...

Page 24: ...f traction may occur when traveling down hill Weight transfers to the front of the machine and may cause the drive wheels to slip causing loss of braking or steering 6 Keep tires properly inflated 4 9...

Page 25: ...4 12 MOVING MOWER WITH ENGINE STOPPED To free wheel or move the mower around without the engine running rotate the dump valves counter clockwise See Figure 4 5 Disengage the parking brake and move th...

Page 26: ...mmended to set the speed control lever in LOW while mowing See Section 4 16 6 When mowing wet or tall grass mow the grass twice Set the speed control lever to LOW Raise the mower to the highest settin...

Page 27: ...s 4 The control handle can also be adjusted in two different height positions If necessary remove the two bolts securing the control handle to the control lever Install the handle in the desired posit...

Page 28: ...orm Adjustment 4 19 TOWING OPTIONAL HITCH ACCESSORY 1 NEVER allow children or others in or on towed equipment 2 Tow only with a machine that has a hitch designed for towing Do not attach towed equipme...

Page 29: ...NG STRIPS OF UNCUT GRASS IN CUTTING PATH Width of Deck SGB018 Dull worn blades Sharpen blades Incorrect blade sharpening Sharpen blades Low engine RPM Run engine at full RPM Belt slipping Adjust belt...

Page 30: ...aler Bent spindle area See your authorized SCAG dealer Dull blade Sharpen blade UNEVEN CUT ON UNEVEN GROUND WAVYAPPEARANCE HIGH LOW SCALLOPED CUT OR ROUGH CONTOUR Width of Deck SGB021 Uneven ground Ma...

Page 31: ...t Ground speed too fast Slow speed to adjust for conditions Wet grass Cut grass after it has dried out STEP CUT RIDGE IN CENTER OF CUTTING PATH Width of Deck SGB024 Blades not mounted evenly Adjust pi...

Page 32: ...asurement is achieved See Figure 6 1 4 Repeat steps 2 3 on the RH side of the machine 5 Test the brake NOTE If this procedure does not achieve proper brake adjustment please contact your authorized Sc...

Page 33: ...t freely and that the tire pressure in the drive wheels is correct If the tire pressure is not correct the machine will pull to the side with the lower pressure 1 If at full speed the mower pulls righ...

Page 34: ...rm on the RH axle is against the LOW range stop See Figure 6 4 5 Repeat steps for the LH axle LOOSEN JAM NUT REMOVE COTTER PIN Figure 6 4 Speed Control Adjustment 6 4 THROTTLE CONTROL AND CHOKE ADJUST...

Page 35: ...stment 2 Loosen the two 2 elastic stop nuts Adjust the bolt up or down on the adjustment bracket to adjust the cutter deck until the distance from the top of the cutter deck to the floor is the same a...

Page 36: ...7 until the measurement from the floor to the cutter blade tip is at 4 1 2 Tighten the jam nuts on the control rod NOTE If an adjustment had to be made be sure that the cutter deck can easily be locke...

Page 37: ...Baffle Adjustment Mounting Slot Selected Mounting Hardware Location Slot A Hole 1 Hole 2 Hole 3 Hole 4 Height inches 3 3 4 4 1 4 4 3 4 5 1 4 Slot B Hole 2 Hole 3 Hole 4 Height inches 3 1 2 4 4 1 2 Fi...

Page 38: ...switched off or the operator presence circuit is interrupted When the clutch is disengaged the air gap between the armature and rotor must be adjusted to fifteen thousandths of an inch 0 015 for prop...

Page 39: ...Check tire pressure See paragraph 7 10 X Inspect seat belt for wear or damage See paragraph 2 5 X Check the operator interlock system See paragraph 4 2 X Change engine oil and filter See paragraph 7...

Page 40: ...aster Wheel Pivot 500 Hours Yearly Chassis Grease 2 2 Caster Wheel Bearings 100 Hours Monthly Chassis Grease 2 3 LOW HIGH Speed Actuator 200 Hours Monthly Chassis Grease 2 4 Cutter Deck Bellcranks 100...

Page 41: ...RICATION Lubricant Interval Lithium MP White Grease 2125 40 Hours Weekly Chassis Grease 100 Hours Bi monthly Chassis Grease 200 Hours Monthly Chassis Grease 500 Hours Yearly 6 2 1 2 1 5 5 4 4 7 3 Figu...

Page 42: ...M A CHECKING HYDRAULIC OIL LEVEL The hydraulic oil level should be checked after the first 10 hours of operation Thereafter check the oil after every 200 hours of machine operation or monthly whicheve...

Page 43: ...nd remove the hydraulic filter assembly from the LH hydraulic axle 7 Install new hydraulic filters in the RH and LH hydraulic axles 8 Remove the purge port plug next to the inlet fitting on both axles...

Page 44: ...Never fuel the machine indoors or in an enclosed trailer 5 Never store the machine or fuel container where there is an open flame spark or pilot light such as on a water heater or other appliances 6 N...

Page 45: ...xplosive gases To avoid personal injury when checking testing or charging batteries DO NOT use smoking materials near batteries Keep arcs sparks and flames away from batteries Provide proper ventilati...

Page 46: ...7 8 DRIVE BELTS All drive belts are spring loaded and self tensioning however after the first 2 4 8 and 10 hours of operation the belts should be checked for proper alignment and wear Thereafter check...

Page 47: ...e to balance your own blades C BLADE REPLACEMENT WARNING Always wear proper hand and eye protection when working with cutter blades 1 Remove the ignition key before replacing the blades 2 Raise the mo...

Page 48: ...torque to 75 lb ft See Figure 7 10 7 10 TIRES Check the tire pressures after every 8 hours of operation or daily Caster Wheels Flat Free Drive Wheels 12 PSI 7 11 BODY DECK AND UPHOLSTERY CAUTION Do no...

Page 49: ...cag approved attachments and accessories GC 3B p n 900S Requires a 900X 61 STT SCZ Install Kit GC CS p n 900T Requires a 900X 61 STT SCZ Install Kit Mulch Plate p n 9288 920F Hurricane Mulch p n 9285...

Page 50: ...4 5 6 15 9 16 17 16 18 81 19 20 21 22 8 9 16 16 18 23 24 25 29 30 29 29 31 28 28 29 34 27 26 86 87 26 32 35 33 34 36 37 38 71 72 76 76 73 74 75 39 40 41 42 43 44 45 46 47 48 49 45 50 51 52 53 54 55 56...

Page 51: ...x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79...

Page 52: ...3 4 5 6 15 9 16 17 16 18 19 20 21 8 9 16 16 18 23 24 25 A A 1 2 22 26 27 30 28 29 28 31 32 36 34 34 35 34 37 38 33 37 39 33 40 44 45 63 46 47 48 48 49 50 51 52 53 54 56 55 57 58 60 59 61 62 65 64 66 3...

Page 53: ...8 x 1 Nut Serrated Flange 3 8 16 Spring Mount SMCZ Bolt Hex Head 3 8 16 x 1 1 2 Grade 8 Nut Elastic Stop 5 16 18 Pusharm Assembly LH Pusharm Assembly RH Rod Weldment Pusharm Bolt Hex Head 3 8 16 x 1 N...

Page 54: ...8 R Section 8 CUTTER DECK CONTROLS CUTTER DECK 1 2 3 4 5 6 7 8 9 10 11 12 10 13 14 15 16 18 17 14 22 19 20 18 21 26 25 24 2327 28 21 29 31 29 32 33 29 30 34 29 29 29 34 34 34 30 32 33 35 37 36 28 18 3...

Page 55: ...ight Adjustment Bracket Lower Cut Height Slide Height Adjustment Pin Deck Lift Retaining Ring 1 2 External E Linkage Deck Lift Rod End 1 2 20 RH Female Rod End 1 2 20 LH Female Nut 1 2 20 UNF Jam Nut...

Page 56: ...1 2 3 5 4 6 7 9 8 12 10 11 13 14 19 26 18 17 16 15 20 20 21 23 25 24 22 27 27 64 22 22 33 32 28 29 22 30 31 34 31 35 37 39 38 40 41 41 41 41 42 44 46 45 44 47 48 43 49 52 51 50 31 53 54 53 56 31 57 3...

Page 57: ...r 3 8 406 x 1 5 x 7 Ga Nut Elastic Stop 3 8 16 Mount Weldment Hood Mount Weldment Hood Kohler Brace Hood Support Bolt Hex Head 3 8 16 x 1 1 4 SCZ Skid Plate Kawasaki FX SCZ Skid Plate Kohler Mounting...

Page 58: ...52 R Section 8 SCZ ROLL OVER PROTECTION SYSTEM 1 1 1 2 3 5 4 7 2 6 2 6 7 9 9 9 9 9 9 8 8 8 8 8 8 3 2 4 5 10 11 12 12 12 12 13 13 13 14 14 14 14 14 14...

Page 59: ...19 04040 13 425341 425340 04001 70 04001 194 484262 ROPS Foldable SCZ Pin Assembly incl 3 4 Spring ROPS Clip ROPS Bolt Hex Head 1 2 13 x 3 1 4 Nut Elastic Stop 1 2 13 Spring Clip ROPS Nut Center Lock...

Page 60: ...No Description 1 2 3 4 5 6 7 8 9 484125 484260 484262 484267 484261 484263 481638 484265 484264 Seat Assembly SCZ Armrest Kit LH Seat Belt Kit Recliner Knob Armrest Kit RH Back Cover Seat Switch Track...

Page 61: ...55 R Section 8 NOTES...

Page 62: ...D 1 18 4 3 2 3 5 4 7 6 8 16 8 9 10 11 12 13 14 15 15 15 21 22 23 24 17 19 21 25 24 23 22 21 19 20 26 20 34 34 33 35 36 36 28 8 39 12 29 8 27 38 37 40 20 41 8 4 41 20 34 34 45 46 44 12 12 20 43 43 47...

Page 63: ...18 x 1 Bolt Hex Head 3 8 16 x 1 1 2 Lockwasher 3 8 Spring Bushing Bearing Link Suspension Seat Tensioner Pin Weldment Op Platform Lower Pivot 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45...

Page 64: ...8 R Section 8 SCZ STEERING COMPONENTS A To Transaxle 27 28 A 21 22 14 11 1 2 4 4 3 3 6 5 5 7 8 18 19 15 14 13 17 17 9 10 12 17 11 9 17 30 29 28 33 27 34 16 20 26 23 25 32 33 24 31 23 12 12 35 21 36 37...

Page 65: ...vot Control Lever Knob Control Handle Spacer Rubber Bolt Carriage 3 8 16 x 1 1 2 Spacer Damper Bolt Hex Head 5 16 18 x 2 Nut Elastic Stop 5 16 18 Bracket Operator Presence Switch Nut Elastic Stop 1 4...

Page 66: ...60 R Section 8 SCZ DRIVE SYSTEM COMPONENTS A A 24 1 2 3 4 4 4 5 6 7 7 9 8 10 11 13 15 12 17 18 16 14 16 10 20 22 22 23 10 20 20 20 4 6 19 24 21 26 25 27 28...

Page 67: ...x 3 Bolt Hex Head 3 8 16 x 1 Nut Serrated Flange 3 8 16 Mounting Bracket Spring Idler Arm Bolt Hex Head 3 8 16 x 1 1 2 Grade 8 Kit Fan Pulley Pivot Idler Long Bolt Hex Head 3 8 16 x 2 3 4 Flatwasher...

Page 68: ...62 R Section 8 SCZ SPEED CONTROL COMPONENTS A A 1 2 3 6 4 5 10 7 12 12 10 8 8 11 13 9 11 15 16 14 14 17 18 28 19 16 15 25 26 21 22 23 24 20 10 27 29 29...

Page 69: ...Flatwasher 3 8 406 x 812 x 065 Spring Speed Control Bolt Shoulder 3 8 x 3 8 Nut Serrated Flange 5 16 18 Control Weldment Speed Range Adjust Grease Fitting 1 4 28 Self Tap Bolt Hex Head 3 8 16 x 1 1 2...

Page 70: ...64 R Section 8 SCZ BRAKE COMPONENTS A A 1 2 13 3 4 5 6 7 9 8 12 11 10 9 14 14 18 17 16 15 19 20 21 22 23 24 25 26 14 6 B B 27 28 28 29 30...

Page 71: ...ex Head 3 8 16 x 2 3 4 Bearing Self Align Pivot Linkage Upper Brake Rod End 3 8 24 RH Nut Jam 3 8 24 UNF Rod End 3 8 24 LH Nut Jam 3 8 24 UNF LH Nut Elastic Stop 3 8 16 Brake Lever w Grip Grip Brake L...

Page 72: ...66 R Section 8 SCZ HYDRAULIC SYSTEM C C C D D E E 2 3 4 5 6 5 2 7 11 11 10 8 9 1 15 14 14 13 12...

Page 73: ...01 484161 484160 48136 16 483798 Transaxle LH Bolt Hex Head 1 4 20 X 1 2 Serrated Flange Bolt Carriage 1 4 20 x 3 4 Cover Oil Reservoir Bolt Carriage 5 16 18 x 3 4 Plate Hydro Tank Mount Hydraulic Ta...

Page 74: ...15 18 15 16 17 12 5 2 7 7 7 7 7 8 8 8 8 10 9 13 14 14 15 16 17 15 16 17 11 2011 SCZ EPA Phase 3 3 Tank Purge Tank Purge 7 To Engine Purge Port 19 19 20 20 21 21 22 22 23 23 24 24 25 25 26 27 27 28 28...

Page 75: ...mmet Fuel Tube Assembly RH Clamp Fuel Hose 1 4 ID Fuel Hose 1 4 Non Perm order by inch Fuel Filter Valve Fuel Shut Off Mounting Bracket Fuel Tank Front Fuel Tube Assembly LH Fuel Tank Assembly LH incl...

Page 76: ...70 R Section 8 SCZ ENGINE ATTACHING PARTS 1 2 3 4 1 1 8 7 9 6 5 10 11 12 13...

Page 77: ...ECV860 Engine Kawasaki 31FX FX921 Engine Kohler 35CV EFI ECV940 Hose Oil Drain Kawasaki incl 3 Hose Oil Drain Kohler ECV860 incl 3 Hose Oil Drain Kohler ECV940 incl 3 Valve Assembly Oil Drain Muffler...

Page 78: ...64 63 62 61 70 30 72 16 15 14 13 65 69 34 66 35 38 37 36 6 11 9 10 7 8 39 60 41 40 12 52 51 50 43 46 45 44 42 47 48 49 17 4 18 21 22 23 19 26 20 25 76 24 29 58 59 57 56 55 53 28 27 84 83 81 82 80 79...

Page 79: ...H Plate Stop RH Washer 34 x 88 x 06 HBHCS 5 16 18 x 3 4 Kit Input Shaft Spacer Seal Lip 25 x 52 x 7 TC Ring Retaining Internal Bearing Thrust 42 x 68 x 16 Kit Cylinder Block 21cc Bearing Thrust 35 x 7...

Page 80: ...TRICAL SYSTEM 2 2 0 2 0 A CHOKE THROTTLE S C A G P O W E R E Q U IP M E N T 1 2 3 7 5 8 9 10 11 6 12 13 14 15 16 17 18 18 18 18 19 20 21 22 23 24 25 26 28 27 29 30 29 31 32 33 34 35 36 37 4 38 GROUND...

Page 81: ...CZ Diode 600V 6A Diode Flatwasher 7 16 469 x 1 75 x 25 Lockwasher 7 16 Spring Bolt Hex Head 7 16 20 x 2 1 4 w Patch Kawasaki Tiger Eye Cluster Gauge Double Fuse Assembly incl 14 15 16 17 Fuse Holder F...

Page 82: ...ELECTRICAL SYSTEM 2 2 0 2 0 A GROUND STARTER THROTTLE S C A G P O W E R E Q U IP M E N T A 1 2 3 7 5 8 9 10 11 6 12 13 14 15 16 17 18 18 18 18 19 20 21 22 23 24 25 28 29 30 31 32 33 34 35 36 37 4 38...

Page 83: ...bly Wire Harness SCZ EFI Diode 600V 6A Diode Flatwasher 7 16 469 x 1 75 x 25 Lockwasher 7 16 Spring Bolt Hex Head 7 16 20 x 2 1 4 w Patch Tiger Eye Cluster Gauge Double Fuse Assembly incl 14 15 16 17...

Page 84: ...REPLACEMENT DECALS AND INFORMATION PLATES 1 2 3 5 8 6 9 12 13 14 48404 SCZ Decals 1 WARNING INSTALL BELT COVER BEFORE OPERATING MACHINE READ OPERATOR S MANUAL FORWARD REVERSE F R 11 10 Heavy Duty Com...

Page 85: ...Velocity Plus Decal Velocity Plus 61RD Decal 72 Velocity Plus Decal Seat Replacement Decal ROPS Decal Traction Control Decal Warning Decal Made in USA Decal Belt Cover Decal Fuel Shut Off Decal Scag C...

Page 86: ...UND LH NEUTRAL SWITCH TO ENGINE ADAPTER HARNESS AIR FILTER INDICATOR optional CLUTCH SEAT SWITCH MAIN HARNESS TO OPERATOR PLATFORM HARNESS CONNECTOR BRAKE INTERLOCK SWITCH 20 AMP FUSE 20 AMP FUSE RH N...

Page 87: ...OT A A GROUND STARTER H J K L M N P A B C D E F G GROUND FUSE C B D H G F A E Position PTO Switch Legend OFF H F C D ON B C G H E A 85 86 30 87 87a SEAT SWITCH MAIN HARNESS TO OPERATOR PLATFORM HARNES...

Page 88: ...8 SCZ KAWASAKI ENGINE ADAPTER HARNESS ELECTRICAL SCHEMATIC 6 3 4 5 1 2 RED W YEL STRIPE WHITE YELLOW BLACK GRN W WHT STRIPE RED MAGNETO GROUND SOLENOID STARTER FUEL SOLENOID RECTIFIER MOT POSITIVE BA...

Page 89: ...e of returning it to the owner after repair will be paid for by the owner Scag s responsibility is limited to making the required repairs and no claim of breach of warranty shall be cause for cancella...

Page 90: ...2017 Scag Power Equipment Division of Metalcraft of Mayville Inc...

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