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2.4 Welding position 

Flat position is the easiest of the welding positions and is most commonly used. It is 
best if you can weld in the flat position if at all possible as good results are easier to 
achieve.  

 

The horizontal position is performed very much the same as the flat weld except that 
the angle is different such that the electrode, and therefore the arc force, is directed 
more toward the metal above the weld joint. This more direct angle helps prevent the 
weld puddle from running downward while still allowing slow enough travel speed to 
achieve good penetration. A good starting point for your electrode angle is about 30 
degrees DOWN from being perpendicular to the work piece. 

 

2.5 Judge a good weld bead 

When the trick of establishing and holding an arc has been learned, the next step is 
learning how to run a good bead. The first attempts in practice will probably fall short 
of acceptable weld beads. Too long of an arc will be held or the travel speed will vary 
from slow to fast (see following) 

 

 

It is important that the gap be maintained during the welding process and it should 
be neither too wide or too narrow. If too narrow, the rod will stick to the work piece. 
If too wide, the arc will be extinguished. It needs much practice to maintain the gap.
Beginners may usually get sticking or arc extinguishing. When the rod sticks to the 
work piece, gently rock it back and forth to make them separate. If not, the circuit is 
short connection, and it will overload the welder. A good arc is accompanied by a crisp, 
cracking sound. The sound is similar to that made by eggs frying. To lay a weld bead, 
only 2 movements are required; downward and in the direction the weld is to be laid, 
as in following figure:

 

2.3 Types of weld bead 

The following paragraphs discuss the most commonly used arc welding beads.  
The stringer bead Formed by traveling with the electrode in a straight line while keeping 
it centered over the weld joint.

 

The weave bead Used when you want to deposit metal over a wider space than would 
be possible with a stringer bead. It is made by weaving from side to side while moving 
with the electrode. It is best to hesitate momentarily at each side before weaving back 
the other way to improve penetration.

 

Summary of Contents for CARiARC 140DB

Page 1: ......

Page 2: ...in use WARRANTY This product is guaranteed against defects for a period of 12 months from date of purchase This warranty is provided by Super Cheap Auto Pty Ltd ACN 085 395 124 Supercheap Auto of 751...

Page 3: ...are oil free with no pockets or cuffs that will collect sparks Connect ground lead as close to the area being welded as possible to ensure a good ground Do not allow any body part to come in contact w...

Page 4: ...d paths of electrical current from causing electrical shock and fire hazards Hot Materials Welded materials are hot and can cause severe burns if handled improperly Do not touch welded materials with...

Page 5: ...o weld POWER SWITCH In the OFF position no power is being supplied In the ON position power is supplied to the main transformer and control circuit POWER CORD The power cord connects the welder to the...

Page 6: ...ne is not in working status the no load voltage will be decreased to a very low safety voltage to prevent the electric shock INSTALLATION 1 Power requirement AC single phase 240V 50 60HZ fused with a...

Page 7: ...ate protection Wear flameproof welding gloves heavy long sleeved shirt cuffless trousers high topped shoes and a welding helmet or shield Scratch the work piece with the end of electrode to start arc...

Page 8: ...g It is important that the gap be maintained during the welding process and it should be neither too wide or too narrow If too narrow the rod will stick to the work piece If too wide the arc will be e...

Page 9: ...gasses around the weld This prevents air from reaching the molten metal and creating an undesirable chemical reaction The burning coating however forms slag The slag formation appears as an accumulati...

Page 10: ...ly recover when the temperature low down Using over the rated duty cycle It will automatically recover when the temperature low down 2 Cooling Fan not working or turning very slowly Switch broken Repl...

Page 11: ...ack panel 2 05 05 175 1 23 Rocker switch 2 07 80 802 1 24 Power line harness 2 03 05 302 1 Note Some parts are listed and shown for illustration purposes only and are not available individually as rep...

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